Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2003 Chevrolet Express 1/2 Ton Van V6-4.3L VIN XFACTORY OEM SERVICE PROCEDURE
Repair and Diagnosis
- A L L Diagnostic Trouble Codes ( DTC )
- Relays and Modules
- Relays and Modules - Accessories and Optional Equipment
- Relays and Modules - Brakes and Traction Control
- Relays and Modules - Cruise Control
- Relays and Modules - HVAC
- Relays and Modules - Instrument Panel
- Relays and Modules - Lighting and Horns
- Relays and Modules - Power and Ground Distribution
- Relays and Modules - Powertrain Management
- Relays and Modules - Restraints and Safety Systems
- Relays and Modules - Steering and Suspension
- Relays and Modules - Windows and Glass
- Sensors and Switches
- Sensors and Switches - Accessories and Optional Equipment
- Sensors and Switches - Body and Frame
- Sensors and Switches - Brakes and Traction Control
- Sensors and Switches - Cooling System
- Sensors and Switches - Cruise Control
- Sensors and Switches - Engine
- Sensors and Switches - HVAC
- Sensors and Switches - Instrument Panel
- Sensors and Switches - Lighting and Horns
- Sensors and Switches - Powertrain Management
- Sensors and Switches - Computers and Control Systems
- Air Flow Meter/Sensor
- Camshaft Position Sensor
- Coolant Temperature Sensor/Switch (For Computer)
- Crankshaft Position Sensor
- Fuel Level Sensor
- Fuel Tank Pressure Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Knock Sensor
- Manifold Pressure/Vacuum Sensor
- Oil Pressure Sensor
- Oxygen Sensor
- Throttle Position Sensor
- Vehicle Speed Sensor
- Sensors and Switches - Fuel Delivery and Air Induction
- Sensors and Switches - Ignition System
- Sensors and Switches - Computers and Control Systems
- Sensors and Switches - Restraints and Safety Systems
- Sensors and Switches - Starting and Charging
- Sensors and Switches - Steering and Suspension
- Sensors and Switches - Transmission and Drivetrain
- Sensors and Switches - Windows and Glass
- Sensors and Switches - Wiper and Washer Systems
- Maintenance
- Alignment
- Tune-up and Engine Performance Checks
- Drive Belt
- Filters
- Hoses
- Fluids
- Brake Bleeding
- Air Bag(s) Arming and Disarming
- Fuses and Circuit Breakers
- Service Reminder Indicators
- Wheels and Tires
- Vehicle Lifting
- Relays and Modules - Wheels and Tires
- Sensors and Switches - Wheels and Tires
- Tire Monitoring System
- Tires
- Wheels
- Wheel Bearing
- Wheel Cover
- Wheel Hub
- Wheel Stud / Lug Nut
Description and Operation
Testing and Inspection
Service and Repair
Specifications
Technical Service Bulletins
Tools and Equipment
- Jump Starting
- Vehicle Lifting
- Service Intervals
- Using Maintenance Schedules
- Normal Service Defined
- Severe Service Defined
- Maintenance Indicator Reset
- Routine Service
- Periodic Maintenance
- Normal Service
- 7500 MI or 12000 KM
- 15000 MI or 24000 KM
- 22500 MI or 36000 KM
- 30000 MI or 48000 KM
- 37500 MI or 60000 KM
- 45000 MI or 72000 KM
- 50000 MI or 80000 KM
- 52500 MI or 84000 KM
- 60000 MI or 96000 KM
- 67500 MI or 108000 KM
- 75000 MI or 120000 KM
- 82500 MI or 132000 KM
- 90000 MI or 144000 KM
- 97500 MI or 156000 KM
- 100000 MI or 160000 KM
- 150000 MI or 240000 KM
- Severe Service
- 3000 MI or 4800 KM
- 6000 MI or 9600 KM
- 7500 MI or 12000 KM
- 9000 MI or 14400 KM
- 12000 MI or 19200 KM
- 15000 MI or 24000 KM
- 18000 MI or 28800 KM
- 21000 MI or 33600 KM
- 22500 MI or 36000 KM
- 24000 MI or 38400 KM
- 27000 MI or 43200 KM
- 30000 MI or 48000 KM
- 33000 MI or 52800 KM
- 36000 MI or 57600 KM
- 37500 MI or 60000 KM
- 39000 MI or 62400 KM
- 42000 MI or 67200 KM
- 45000 MI or 72000 KM
- 48000 MI or 76800 KM
- 50000 MI or 80000 KM
- 51000 MI or 81600 KM
- 52500 MI or 84000 KM
- 54000 MI or 86400 KM
- 57000 MI or 91200 KM
- 60000 MI or 96000 KM
- 63000 MI or 100800 KM
- 66000 MI or 105600 KM
- 67500 MI or 108000 KM
- 69000 MI or 110400 KM
- 72000 MI or 115200 KM
- 75000 MI or 120000 KM
- 78000 MI or 124800 KM
- 81000 MI or 129600 KM
- 82500 MI or 132000 KM
- 84000 MI or 134400 KM
- 87000 MI or 139200 KM
- 90000 MI or 144000 KM
- 93000 MI or 148800 KM
- 96000 MI or 153600 KM
- 97500 MI or 156000 KM
- 99000 MI or 158400 KM
- 100000 MI or 160000 KM
- 150000 MI or 240000 KM
Specifications
- Capacity Specifications
- Fluid Type Specifications
- A Recommended Fluids and Lubricants
- Chassis Lubrication
- Constant Velocity Universal Joint
- Floor Shift Linkage
- Front Axle Propshaft Spline or One-Piece Propshaft Spline
- Hinges and Locks
- Key Lock Cylinders
- Misc.. Linkage, Latches, Pivots and Spring Anchors
- Parking Brake Cable Guides
- Weatherstrip Conditioning
- Windshield Washer Solvent
Technical Service Bulletins
- Engine, Cooling and Exhaust
- Engine
- Access Cover
- Compression Check
- Camshaft, Lifters and Push Rods
- Cylinder Block Assembly
- Cylinder Head Assembly
- Drive Belts, Mounts, Brackets and Accessories
- Engine Lubrication
- Intake Manifold
- Seals and Gaskets
- Sensors and Switches - Engine
- Timing Components
- Tune-up and Engine Performance Checks
- Water Pump
Service Precautions
- Application and ID
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Symptom Related Diagnostic Procedures
- Component Tests and General Diagnostics
- Base Engine Misfire With Abnormal Internal Lower Engine Noises
- Base Engine Misfire With Abnormal Valve Train Noise
- Base Engine Misfire With Coolant Consumption
- Base Engine Misfire With Excessive Oil Consumption
- Base Engine Misfire Without Internal Engine Noises
- Crankcase Ventilation System Inspection/Diagnosis
- Cylinder Leakage Test
- Oil Consumption Diagnosis
- Oil Leak Diagnosis
Service and Repair
- Removal and Replacement
- Overhaul
- Overhaul Procedure Steps
- Repair Instructions
- 1. Draining Fluids and Oil Filter Removal
- 2. Engine Flywheel Removal
- 3. Exhaust Manifold Removal - Left
- 4. Exhaust Manifold Removal - Right
- 5. Oil Level Indicator and Tube Removal
- 6. Water Pump Removal
- 7. Crankshaft Balancer Removal
- 8. Valve Rocker Arm Cover Removal - Left
- 9. Valve Rocker Arm Cover Removal - Right
- 10. Distributor Removal
- 11. Intake Manifold Removal
- 12. Valve Rocker Arm and Push Rod Removal
- 13. Cylinder Head Removal - Left
- 14. Cylinder Head Removal - Right
- 15. Valve Lifter Removal
- 16. Oil Filter Adapter Removal
- 17. Oil Pan Removal
- 18. Oil Pump Removal
- 19. Engine Front Cover Removal
- 20. Timing Chain and Sprocket Removal
- 21. Balance Shaft Removal
- 22. Camshaft Removal
- 23. Piston, Connecting Rod, and Bearing Removal
- 24. Crankshaft Rear Oil Seal and Housing Removal
- 25. Crankshaft and Bearing Removal
- 26. Engine Block Plug Removal
- 27. Engine Block Cleaning and Inspection
- 28. Cylinder Boring and Honing
- 29. Piston and Connecting Rod Disassemble
- 30. Piston, Connecting Rod, and Bearing Clean and Inspect
- 31. Piston and Connecting Rod Assemble
- 32. Crankshaft and Bearing Clean and Inspect
- 33. Crankshaft Balancer Clean and Inspect
- 34. Engine Flywheel Clean and Inspect
- 35. Camshaft and Bearings Clean and Inspect
- 36. Camshaft Bearing Removal
- 37. Camshaft Bearing Installation
- 38. Balancer Shaft Bearing Removal
- 39. Balance Shaft Clean and Inspect
- 40. Balancer Shaft Bearing Installation
- 41. Timing Chain and Sprocket Clean and Inspect
- 42. Valve Rocker Arm and Push Rod Clean and Inspect
- 43. Valve Lifter and Guide Clean and Inspect
- 44. Cylinder Head Disassemble
- 45. Cylinder Head Clean and Inspect
- 46. Valve Guide Reaming, and Valve and Seat Grinding
- 47. Cylinder Head Assemble
- 48. Oil Pump Disassemble
- 49. Oil Pump Clean and Inspect
- 50. Oil Pump Assemble
- 51. Valve Rocker Arm Cover Clean and Inspect
- 52. Oil Pan Clean and Inspect
- 53. Intake Manifold Disassemble
- 54. Intake Manifold Clean and Inspect
- 55. Intake Manifold Assemble
- 56. Exhaust Manifold Clean and Inspect
- 57. Water Pump Clean and Inspect
- 58. Thread Repair
- 59. Service Prior to Assembly
- 60. Engine Prelubing
- 61. Engine Block Plug Installation
- 62. Crankshaft and Bearing Installation
- 63. Crankshaft Rear Oil Seal and Housing Installation
- 64. Piston, Connecting Rod, and Bearing Installation
- 65. Camshaft Installation
- 66. Balance Shaft Installation
- 67. Timing Chain and Sprocket Installation
- 68. Engine Front Cover Installation
- 69. Oil Pump Installation
- 70. Oil Pan Installation
- 71. Oil Filter Adapter Installation
- 72. Crankshaft Balancer Installation
- 73. Valve Lifter Installation
- 74. Cylinder Head Installation - Left
- 75. Cylinder Head Installation - Right
- 76. Valve Rocker Arm and Push Rod Installation
- 77. Intake Manifold Installation
- 78. Distributor Installation
- 79. Valve Rocker Arm Cover Installation - Left
- 80. Valve Rocker Arm Cover Installation - Right
- 81. Oil Level Indicator and Tube Installation
- 82. Water Pump Installation
- 83. Exhaust Manifold Installation - Left
- 84. Exhaust Manifold Installation - Right
- 85. Engine Flywheel Installation
Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Cooling System
- Coolant
- Coolant Reservoir
- Radiator Cooling Fan
- Engine - Coolant Temperature Sensor/Switch
- Fan Shroud
- Heater Control Valve
- Heater Core
- Heater Hose
- Radiator
- Radiator Cap
- Radiator Hose
- Sensors and Switches - Cooling System
- Thermostat
- Thermostat Housing
- Water Pump
Description and Operation
Testing and Inspection
Service and Repair
Specifications
Technical Service Bulletins
Tools and Equipment
- Exhaust System
Technical Service Bulletins
- Engine
- Powertrain Management
- Relays and Modules - Powertrain Management
- Sensors and Switches - Powertrain Management
- Sensors and Switches - Computers and Control Systems
- Air Flow Meter/Sensor
- Camshaft Position Sensor
- Coolant Temperature Sensor/Switch (For Computer)
- Crankshaft Position Sensor
- Fuel Level Sensor
- Fuel Tank Pressure Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Knock Sensor
- Manifold Pressure/Vacuum Sensor
- Oil Pressure Sensor
- Oxygen Sensor
- Throttle Position Sensor
- Vehicle Speed Sensor
- Sensors and Switches - Fuel Delivery and Air Induction
- Sensors and Switches - Ignition System
- Sensors and Switches - Computers and Control Systems
- Tune-up and Engine Performance Checks
- Computers and Control Systems
- Air Flow Meter/Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Body Control Module
- Camshaft Position Sensor
- Coolant Temperature Sensor/Switch (For Computer)
- Crankshaft Position Sensor
- Data Link Connector
- Engine Control Module
- Fuel Level Sensor
- Fuel Tank Pressure Sensor
- Idle Speed/Throttle Actuator - Electronic
- Information Bus
- Knock Sensor
- Malfunction Indicator Lamp
- Manifold Pressure/Vacuum Sensor
- Oil Pressure Sensor
- Oxygen Sensor
- Relays and Modules - Computers and Control Systems
- Sensors and Switches - Computers and Control Systems
- Air Flow Meter/Sensor
- Camshaft Position Sensor
- Coolant Temperature Sensor/Switch (For Computer)
- Crankshaft Position Sensor
- Fuel Level Sensor
- Fuel Tank Pressure Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Knock Sensor
- Manifold Pressure/Vacuum Sensor
- Oil Pressure Sensor
- Oxygen Sensor
- Throttle Position Sensor
- Vehicle Speed Sensor
- Throttle Position Sensor
- Vehicle Speed Sensor
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Symptom Related Diagnostic Procedures
- A Symptoms
- Backfire
- Cuts Out, Misses
- Detonation, Spark Knock
- Dieseling, Run-On
- Engine Cranks But Does Not Run
- Hard Start
- Hesitation, Sag or Stumble
- Lack of Power, Sluggishness, or Sponginess
- Malfunction Indicator Lamp (MIL) Always On
- Malfunction Indicator Lamp (MIL) Inoperative
- Poor Fuel Economy
- Poor Fuel Fill Quality
- Rough, Unstable, or Incorrect Idle and Stalling
- Scan Tool Does Not Communicate
- Scan Tool Does Not Power Up
- Surges/Chuggles
- Component Tests and General Diagnostics
- Distributor Ignition (DI) System Diagnosis
- Distributor Inspection
- Electronic Ignition (EI) System Diagnosis
- Fuel Injector Balance Test
- Fuel Injector Coil Test
- Fuel Pump Electrical Circuit Diagnosis
- Fuel Quality Diagnosis
- Fuel System Diagnosis
- Fuel Tank Leak Test
- Idle Air Control (IAC) System Diagnosis
- Spark Plug Inspection
- Spark Plug Wire Inspection
- Scan Tool Testing and Procedures
- Mode 6 Data
- Monitors, Trips, Drive Cycles and Readiness Codes
Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Emission Control Systems
- Fuel Delivery and Air Induction
- Fuel Pressure
- Fuel Pressure Release
- Idle Speed
- Accelerator Pedal
- Air Cleaner Housing
- Air Flow Meter/Sensor
- Fuel
- Fuel Filler Cap
- Fuel Filter
- Fuel Injector
- Fuel Line Coupler
- Fuel Meter Body
- Fuel Pressure Regulator
- Fuel Pressure Test Port
- Fuel Pump
- Fuel Pump Pickup Filter
- Fuel Supply Line
- Fuel Tank
- Fuel Tank Unit
- Idle Speed/Throttle Actuator - Electronic
- Resonator
- Sensors and Switches - Fuel Delivery and Air Induction
- Throttle Body
- Throttle Cable/Linkage
- Throttle Position Sensor
- Turbocharger
Service Precautions
Description and Operation
Testing and Inspection
Diagrams
Technical Service Bulletins
- Ignition System
- Firing Order
- Ignition Timing
- Camshaft Position Sensor
- Crankshaft Position Sensor
- Distributor
- Ignition Cable
- Ignition Coil
- Ignition Control Module
- Knock Sensor
- Relays and Modules - Ignition System
- Sensors and Switches - Ignition System
- Spark Plug
Description and Operation
Testing and Inspection
Diagrams
Specifications
Technical Service Bulletins
- Transmission Control Systems
- Actuators and Solenoids - Transmission and Drivetrain
- Sensors and Switches - Transmission and Drivetrain
Testing and Inspection
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Equivalents - Decimal And Metric
- Arrows and Symbols
- Conversion - English/Metric
- Special Tools and Ordering Information
- Fasteners
- Thread Inserts
- Training
- Abbreviations And Meanings
- Registered And Non-Registered Trademarks
- General Electrical Diagnostic Procedures
- Connector Views
- Electrical Diagrams
Technical Service Bulletins
- PROM - Programmable Read Only Memory
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Equivalents - Decimal And Metric
- Arrows and Symbols
- Conversion - English/Metric
- Special Tools and Ordering Information
- Fasteners
- Thread Inserts
- Training
- Abbreviations And Meanings
- Registered And Non-Registered Trademarks
- General Electrical Diagnostic Procedures
- Electrical Diagrams
Technical Service Bulletins
- Transmission and Drivetrain
- Actuators and Solenoids - Transmission and Drivetrain
- Automatic Transmission/Transaxle
- Actuators and Solenoids - A/T
- Accumulator
- Band Apply Servo
- Brake Switch - TCC
- Case
- Channel Plate
- Clutch
- Extension Housing
- Fluid - A/T
- Fluid Filter - A/T
- Fluid Line/Hose
- Fluid Pan
- Fluid Pressure Sensor/Switch
- Fluid Pump
- Output Shaft
- Parking Pawl
- Pressure Regulating Solenoid
- Seals and Gaskets
- Sensors and Switches - A/T
- Shift Interlock
- Shift Solenoid
- Shifter A/T
- Shift Linkage
- Sun Gear
- Torque Converter
- Torque Converter Check Valve
- Torque Converter Clutch Solenoid
- Transmission Cooler
- Transmission Mode Switch
- Transmission Mount
- Transmission Speed Sensor
- Transmission Temperature Sensor/Switch
- Valve Body
- Wiring Harness
- Application and ID
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Symptom Related Diagnostic Procedures
- 4L60-E/4L65-E Automatic Transmission
- - Symptoms - Automatic Transmission
- Buzz Noise or High Frequency Rattle Sound
- Delay In Drive and Reverse
- Drives In Neutral
- Engine Starts in Gear
- First Gear Range Only - No UpShift
- Harsh Garage Shift
- Harsh Shifts
- Inaccurate Shift Points
- Lack of Power or Hesitation
- No Drive In All Ranges
- No Drive In Drive Range
- No First or Second Gear/No Third or Fourth Gear
- No Fourth Gear, or Slips in Fourth Gear
- No Gear Selection
- No Overrun Braking - Manual 3-2-1
- No Park
- No Part Throttle or Delayed Downshifts
- No Reverse or Slips in Reverse
- No Second Gear, No Fourth Gear, and No Reverse Gear
- No Third Gear
- No Torque Converter Clutch (TCC) Apply (300 RPM Slip)
- No Torque Converter Clutch (TCC) Release
- No 2-3 Shift or 2-3 Shift Slips. Rough or Hunting
- No 3-4 Shift, Slips or Rough 3-4 Shift
- Noise and Vibration Analysis
- Noise In Random Ranges
- Oil Out of the Vent
- Oil Pressure High or Low
- Popping Noise
- Range Selector Displays Incorrect Range
- Ratcheting Noise
- Second Gear Starts
- Second/Third Gear Only or First/Fourth Gears Only
- Shift Lever Indicates Wrong Gear
- Slip/Flare In Any Gear
- Slipping or Harsh 1-2 Shift
- Slips In First Gear
- Third Gear Only
- Torque Converter Clutch (TCC) Intermittent - OK Cold/Slips Hot
- Torque Converter Clutch (TCC) Shudder
- Torque Converter Clutch (TCC) Slip - 100 RPM Slip
- Torque Converter Clutch (TCC) Slip With Stall/Stumble
- Transmission Overheats
- Vibration In Reverse and Whining Noise In Park
- Whine Noise Varying With RPM or Fluid Pressure
- 3-2 Flare or Tie-Up
- 4L80-E/4L85-E Automatic Transmission
- - Symptoms - Automatic Transmission
- Automatic Transmission Fluid Leaks
- Case Extension Bearing/Seal Failed
- Converter Ballooning
- Delayed Shift 1 to 2
- Difficult to Shift Out of Park
- Does Not Stay In Park
- Engine Stall
- Engine Stalls In Neutral
- Engine Starts In Gear
- Erratic Shift Quality
- First and Fourth Gear Only - D4
- First and Second Gear Only - D4
- First Gear Only - D4
- Fluid Foaming
- Forward Motion In Neutral
- Fourth Gear Starts
- Harsh Shift D to R
- Harsh Shift 3 to 4
- Harsh Shift 4 to 3
- Harsh Shift: D4 to D3, D2 or D1
- Harsh Shifts
- High Line Pressure
- Inaccurate Shift Points
- Inadequate Lubrication
- Inadequate Lubrication at Low Line or Heavy Loads
- Incorrect Torque Converter Clutch (TCC) Apply or Release
- Loss of Drive
- Loss of Power
- Low Line Pressure
- No D2 to D1
- No D3 to D2
- No Engine Braking - D1
- No Engine Braking - D2
- No Engine Braking - D3
- No First Gear - D1
- No First Gear - D2
- No First Gear - D3
- No First Gear - D4
- No Fourth Gear - D4
- No Gear Selection
- No Overrun Braking - D1
- No Overrun Braking - D2
- No Overrun Braking - D3
- No Park
- No Reverse
- No Second Gear - D1
- No Second Gear - D2
- No Second Gear - D3
- No Second Gear - D4
- No Second Gear Engine Braking - D2
- No Third Gear - D3
- No Third Gear - D4
- No Torque Converter Clutch (TCC) Apply
- No Torque In Reverse and Third
- No Torque In Second Gear
- No Torque Multiplication
- Noise
- Noise and Vibration Analysis
- Oil Out of the Vent Tube
- Range Selector Displays Incorrect Range
- Remains In Park
- Second and Third Gear Only - D4
- Second Gear Only - D4
- Second Gear Starts
- Shift Lever Indicates Wrong Gear
- Soft Shift D3 to D2
- Soft Shift Into R
- Soft Shift R to D
- Soft Shift 2 to 1
- Soft Shift 2 to 3
- Soft Shift 3 to 2
- Soft Shifts
- Soft Torque Converter Clutch (TCC) Apply
- Third and Fourth Gear Only - D4
- Third Gear Starts
- Torque Converter Clutch (TCC) Slipping
- Torque Converter Clutch (TCC) Stuck On
- Transmission Overheats
- Transmission Overheats at WOT
- Transmission Slips
- Vibration
- 4L60-E/4L65-E Automatic Transmission
- Component Tests and General Diagnostics
Locations
Service and Repair
- Procedures
- Removal and Replacement
- Overhaul
- 4L60-E/4L65-E Automatic Transmission
- Overhaul Procedure Steps
- Repair Instructions
- 1. Do Not Use Air Tools
- 2. Holding Fixture Installation
- 3. Torque Converter Removal
- 4. Drain Oil
- 5. Converter Housing Removal
- 6. 2-4 Servo Cover and Assembly Removal
- 7. 2-4 Servo Disassemble (1)
- 8. 2-4 Servo Pin Length Check (1)
- 9. Speed Sensor and Case Extension Removal
- 10. Pan and Filter Assembly Removal
- 11. Valve Body and Wiring Harness Removal
- 12. Turbine Shaft O-Ring Removal
- 13. Transmission End Play Check
- 14. Oil Pump Removal
- 15. 2-4 Band, Input Clutches, Input Gear Set Removal
- 16. Reaction Gear Set Removal
- 17. Output Shaft,Reaction Gear, Low/Rev Clutch Removal
- 18. Inner Manual Linkage Removal
- 19. Low and Reverse Clutch Piston Removal
- 20. Case Assembly Inspection
- 21. Retainer and Ball Assembly Leak Check
- 22. Third Accumulator Retainer and Ball Replacement
- 23. Case Bushing
- 24. Manual Shaft Seal Installation
- 25. Low and Reverse Clutch Piston Installation
- 26. Inner Manual Linkage Installation
- 27. Reaction Gear and Carrier Inspection
- 28. Reaction Gear and Carrier Installation
- 29. Low and Reverse Clutch Spacer Plate Selection
- 30. Low and Reverse Clutch Plates Installation
- 31. Low and Reverse Clutch Support Disassemble
- 32. Low and Reverse Clutch Support Installation
- 33. Reaction Sun Gear and Shell Installation
- 34. Reaction Carrier Shaft Replacement
- 35. Input Internal Gear, Reaction Shaft Installation
- 36. Internal Transmission Speed Sensor Rotor Replace
- 37. Output Shaft Installation
- 38. Input Carrier Inspection
- 39. Input Sun Gear Bushings Replacement
- 40. Input Carrier Inspection and Installation
- 41. Input Clutch Assembly Disassemble
- 42. Input Housing and Shaft Assembly Inspection
- 43. Input Housing and Shaft Assembly Assemble
- 44. Input Housing to Output Shaft Seal Installation
- 45. Overrun Clutch Installation
- 46. Forward Clutch Sprag Disassemble
- 47. Forward Clutch Sprag Assemble
- 48. Forward Clutch Assemble
- 49. Forward Clutch Piston Travel Check
- 50. 3-4 Clutch Assemble
- 51. 3-4 Clutch Plate Travel Check
- 52. Clutch Air Check
- 53. Turbine Shaft Seals Installation
- 54. Reverse Input Clutch Disassemble
- 55. Reverse Input Clutch Bushing Replacement
- 56. Reverse Input Clutch Assemble
- 57. Reverse Input Clutch Plate Travel Check
- 58. Reverse Input and Input Clutches Installation
- 59. 2-4 Band Assembly Installation
- 60. Oil Pump Disassemble
- 61. Oil Pump Body Disassemble
- 62. Oil Pump Rotor and Slide Measurement
- 63. Oil Pump Body Bushing Replacement
- 64. Oil Pump Body Assemble
- 65. Oil Pump Cover Disassemble
- 66. Oil Pump Stator Shaft Bushing Replacement
- 67. Oil Pump Cover Assemble
- 68. Oil Pump Cover and Body Assemble
- 69. Oil Pump Assembly Installation
- 70. Transmission End Play Check
- 71. Turbine Shaft O-Ring Installation
- 72. Control Valve Body Disassemble
- 73. Control Valve Body Assemble
- 74. 3-4 Accumulator Installation
- 75. 1-2 Accumulator Disassemble
- 76. 1-2 Accumulator Assemble
- 77. 1-2 Accumulator Installation
- 78. Control Valve Body Installation
- 79. Manual Detent Spring Installation
- 80. Oil Filter Assembly Installation
- 81. Transmission Oil Pan Installation
- 82. 2-4 Servo Disassemble
- 83. 2-4 Servo Pin Length Check
- 84. 2-4 Servo Assembly Installation
- 85. Case Extension Bushing Replacement
- 86. Speed Sensor and Case Extension Installation
- 87. Converter Housing Installation
- 88. Torque Converter End Play Check
- 89. Torque Converter Installation
- 90. Holding Fixture Removal
- 4L80-E/4L85-E Automatic Transmission
- Overhaul Procedure Steps
- Repair Instructions
- 1. Torque Converter Removal
- 2. Torque Converter End Play Check
- 3. Transmission Holding Fixture Installation
- 4. Draining Transmission Fluid
- 5. Speed Sensors Removal
- 6. Case Extension Assembly Removal
- 7. Transmission Oil Pan Removal
- 8. Oil Filter Assembly Removal
- 9. Transmission Wire Harness Removal
- 10. Control Valve Body Assembly Removal
- 11. Manual 2-1 Band Servo Assembly Removal
- 12. Low and Reverse Band Servo Assembly Removal
- 13. Low and Reverse Band Servo Pin Check
- 14. Manual Shift Shaft Removal
- 15. Parking System Components Removal
- 16. Front End Play Check
- 17. Rear Unit End Play Check
- 18. Pump Assembly Removal
- 19. Overdrive Assembly Removal
- 20. Fourth Clutch Assembly Removal
- 21. Forward Clutch Assembly Removal
- 22. Direct Clutch Assembly Removal
- 23. Manual 2-1 Band Removal
- 24. Intermediate Clutch Assembly Removal
- 25. Center Support and Gear Unit Assembly Removal
- 26. Low and Reverse Band Removal
- 27. Output Shaft Seal Removal
- 28. Transmission Case Inspection
- 29. Output Shaft Seal Installation
- 30. Parking System Components Installation
- 31. Low and Reverse Band/Thrust Washer Installation
- 32. Center Support and Gear Unit Assembly Disassemble
- 33. Output Carrier Pinion End Play
- 34. Reaction Carrier Pinion End Play
- 35. Reaction Carrier Assemble
- 36. Center Support Assembly Disassemble
- 37. Center Support Reconditioning Repair
- 38. Center Support Assembly Assemble
- 39. Reaction Drum and Carrier Assembly Assemble
- 40. Center Support and Gear Unit Assembly Installation
- 41. Rear Unit End Play Check (2)
- 42. Center Support Bolt/Cooler Pipe Fitting Install
- 43. Intermediate Clutch Installation
- 44. Intermediate Clutch Piston Travel Check
- 45. Manual 2-1 Band Installation
- 46. Direct Clutch Assembly Disassemble
- 47. Direct Clutch Assemble
- 48. Direct Clutch Installation
- 49. Direct Clutch Piston Travel Check
- 50. Forward Clutch Disassemble
- 51. Forward Clutch Assemble
- 52. Forward Clutch Piston Travel Check
- 53. Forward Clutch Hub Assemble
- 54. Forward Clutch Installation
- 55. Fourth Clutch Assembly Disassemble
- 56. Fourth Clutch Assembly Assemble
- 57. Fourth Clutch Piston Travel Check
- 58. Fourth Clutch Assembly Installation
- 59. Overrun Clutch Assembly Disassemble
- 60. Overrun Clutch Assembly Assemble
- 61. Overrun Clutch Piston Travel Check
- 62. Overdrive Carrier Pinion End Play Check
- 63. Overdrive Carrier Assembly Disassemble
- 64. Overdrive Carrier Assembly Assemble
- 65. Turbine Shaft Disassemble
- 66. Turbine Shaft Assemble
- 67. Overdrive Carrier Assemble
- 68. Turbine Shaft/Overdrive Carrier Installation
- 69. Fourth Clutch Plate Installation
- 70. Transmission Oil Pump Disassemble
- 71. Transmission Oil Pump Cover Disassemble
- 72. Transmission Oil Pump Cover Assemble
- 73. Trans Oil Pump Body to Gear Face Clearance Check
- 74. Transmission Oil Pump Body Disassemble
- 75. Transmission Oil Pump Body Flatness Check
- 76. Transmission Oil Pump Body Assemble
- 77. Transmission Oil Pump Assemble
- 78. Transmission Oil Pump Assembly Installation
- 79. Front End Play Check (2)
- 80. Manual 2-1 Band Servo Assembly Disassemble
- 81. Manual 2-1 Band Servo Assembly Assemble
- 82. Manual 2-1 Band Servo Assembly Installation
- 83. Low and Reverse Band Servo Apply Pin Check
- 84. Low and Reverse Band Servo Assembly Disassemble
- 85. Low and Reverse Band Servo Assembly / Assemble
- 86. Low/Reverse Band Servo Assembly / Installation
- 87. 3RD and 4TH Clutch Accumulator Housing Removal
- 88. 3RD and 4TH Clutch Accumulator Housing Disassemble
- 89. 3RD and 4TH Clutch Accumulator Housing Assemble
- 90. Control Valve Body Assembly Disassemble
- 91. Control Valve Body Cleaning and Inspection
- 92. Control Valve Body Assembly Assemble
- 93. 3RD/4TH Clutch Accumulator Housing Installation
- 94. Control Valve Body Assembly Installation
- 95. Wiring Harness Installation
- 96. Transmission Oil Filter Installation
- 97. Transmission Oil Pan Installation
- 98. Speed Sensor Assembly Installation
- 99. Case Extension Assembly Installation
- 100. Torque Converter Assembly Installation
- 101. Holding Fixture Removal
- 4L60-E/4L65-E Automatic Transmission
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Equivalents - Decimal And Metric
- Arrows and Symbols
- Conversion - English/Metric
- Special Tools and Ordering Information
- Fasteners
- Thread Inserts
- Training
- Abbreviations And Meanings
- Registered And Non-Registered Trademarks
- General Electrical Diagnostic Procedures
- Exploded Views
- Connector Views
- Electrical Diagrams
- Fluid Diagrams
Specifications
- Electrical Specifications
- Mechanical Specifications
- 4L60-E/4L65-E Automatic Transmission
- Fastener Tightening Specifications
- Overhaul (Unit Repair)
- Fastener Tightening Specifications
- Fluid Capacity
- Forward Clutch Backing Plate Selection
- Low and Reverse Clutch Spacer Plate Selection
- Oil Pump Rotor and Slide Measurement
- Reverse Input Clutch Backing Plate Selection
- Torque Converter End Play Check
- Transmission End Play Check
- 2-4 Servo Pin Selection
- 3RD and 4TH Clutch Backing Plate Selection
- Range Reference
- Shift Speed
- Transmission General Specifications
- 4L80-E/4L85-E Automatic Transmission
- 4L60-E/4L65-E Automatic Transmission
- Pressure, Vacuum and Temperature Specifications
- Capacity Specifications
- Fluid Type Specifications
Technical Service Bulletins
Tools and Equipment
- Clutch
- Continuously Variable Transmission/Transaxle
- Differential Assembly
- Differential Case
- Differential Cover
- Drain Plug
- Fill Plug
- Fluid - Differential
- Pinion Bearing
- Ring Gear
Description and Operation
Testing and Inspection
Service and Repair
Diagrams
Specifications
Tools and Equipment
- Drive Axles, Bearings and Joints
- Drive/Propeller Shafts, Bearings and Joints
- Flex Plate
- Flywheel
- Manual Transmission/Transaxle
- Sensors and Switches - Transmission and Drivetrain
- Transmission Control Systems
- Actuators and Solenoids - Transmission and Drivetrain
- Sensors and Switches - Transmission and Drivetrain
Testing and Inspection
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Equivalents - Decimal And Metric
- Arrows and Symbols
- Conversion - English/Metric
- Special Tools and Ordering Information
- Fasteners
- Thread Inserts
- Training
- Abbreviations And Meanings
- Registered And Non-Registered Trademarks
- General Electrical Diagnostic Procedures
- Connector Views
- Electrical Diagrams
Technical Service Bulletins
Technical Service Bulletins
- Brakes and Traction Control
- Antilock Brakes / Traction Control Systems
- ABS Light
- Electronic Brake Control Module
- Hydraulic Control Assembly - Antilock Brakes
- Wheel Speed Sensor
Description and Operation
Testing and Inspection
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Equivalents - Decimal And Metric
- Arrows and Symbols
- Conversion - English/Metric
- Special Tools and Ordering Information
- Fasteners
- Thread Inserts
- Training
- Abbreviations And Meanings
- Registered And Non-Registered Trademarks
- General Electrical Diagnostic Procedures
- Connector Views
- Electrical Diagrams
Specifications
Technical Service Bulletins
- Brake Bleeding
- Brake Pedal Assy
- Brake Warning Indicator
- Disc Brake System
- Drum Brake System
- Hydraulic System
- Brake Bleeding
- Brake Caliper
- Brake Fluid
- Brake Fluid Level Sensor/Switch
- Brake Fluid Pressure Sensor/Switch
- Brake Hose/Line
- Brake Proportioning/Combination Valve
- Hydraulic Control Assembly - Antilock Brakes
- Brake Master Cylinder
- Wheel Cylinder
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Symptom Related Diagnostic Procedures
- - Symptoms - Hydraulic Brakes
- Brake Fluid Loss
- Brake Pulsation
- Brake Pedal Excessive Effort
- Brake Pedal Excessive Travel
- Brake System Noise
- Brake System Slow Release
- Brake Warning Indicator Always On
- Brake Warning Indicator Inoperative
- Brakes Drag
- Brakes Self Apply When Turning Steering Wheel
- Braking Action Uneven - Front to Rear
- Braking Action Uneven - Pulls to One Side
- Component Tests and General Diagnostics
Locations
Service and Repair
Diagrams
Specifications
Tools and Equipment
- Parking Brake System
- Power Brake Assist
- Relays and Modules - Brakes and Traction Control
- Sensors and Switches - Brakes and Traction Control
Service Precautions
Locations
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Equivalents - Decimal And Metric
- Arrows and Symbols
- Conversion - English/Metric
- Special Tools and Ordering Information
- Fasteners
- Thread Inserts
- Training
- Abbreviations And Meanings
- Registered And Non-Registered Trademarks
- General Electrical Diagnostic Procedures
- Electrical Diagrams
Specifications
Technical Service Bulletins
- Antilock Brakes / Traction Control Systems
- Starting and Charging
- Sensors and Switches - Starting and Charging
- Battery
- Charging System
- Alternator
- Voltage Regulator
Description and Operation
Testing and Inspection
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Equivalents - Decimal And Metric
- Arrows and Symbols
- Conversion - English/Metric
- Special Tools and Ordering Information
- Fasteners
- Thread Inserts
- Training
- Abbreviations And Meanings
- Registered And Non-Registered Trademarks
- General Electrical Diagnostic Procedures
- Electrical Diagrams
Specifications
Technical Service Bulletins
- Starting System
- Ignition Lock
- Ignition Switch
- Key
- Neutral Safety Switch
- Starter Motor
Description and Operation
Testing and Inspection
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Equivalents - Decimal And Metric
- Arrows and Symbols
- Conversion - English/Metric
- Special Tools and Ordering Information
- Fasteners
- Thread Inserts
- Training
- Abbreviations And Meanings
- Registered And Non-Registered Trademarks
- General Electrical Diagnostic Procedures
- Electrical Diagrams
Technical Service Bulletins
- Power and Ground Distribution
- Auxiliary Power Outlet
- Fuse
- Fuse Block
- Ground Strap
- Grounding Point
- Multiple Junction Connector
- Relays and Modules - Power and Ground Distribution
- Relay Box
- Wiring Harness
Locations
Service and Repair
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Equivalents - Decimal And Metric
- Arrows and Symbols
- Conversion - English/Metric
- Special Tools and Ordering Information
- Fasteners
- Thread Inserts
- Training
- Abbreviations And Meanings
- Registered And Non-Registered Trademarks
- General Electrical Diagnostic Procedures
- Connector Views
- Electrical Diagrams
- Power Distribution Diagrams
- Wiring Diagram Index
- Power Distribution Diagram 1
- Power Distribution Diagram 2
- Power Distribution Diagram 3
- Power Distribution Diagram 4
- Power Distribution Diagram 5
- Power Distribution Diagram 6
- Power Distribution Diagram 7
- Power Distribution Diagram 8
- Power Distribution Diagram 9
- Power Distribution Diagram 10
- Power Distribution Diagram 11
- Power Distribution Diagram 12
- Power Distribution Diagram 13
- Power Distribution Diagram 14
- Power Distribution Diagram 15
- Power Distribution Diagram 16
- Power Distribution Diagram 17
- Power Distribution Diagram 18
- Ground Distribution Diagrams
- Power Distribution Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
Service Precautions
Description and Operation
Testing and Inspection
Locations
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Equivalents - Decimal And Metric
- Arrows and Symbols
- Conversion - English/Metric
- Special Tools and Ordering Information
- Fasteners
- Thread Inserts
- Training
- Abbreviations And Meanings
- Registered And Non-Registered Trademarks
- General Electrical Diagnostic Procedures
- Electrical Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Power and Ground Distribution
- Auxiliary Power Outlet
- Fuse
- Fuse Block
- Ground Strap
- Grounding Point
- Multiple Junction Connector
- Relays and Modules - Power and Ground Distribution
- Relay Box
- Wiring Harness
Locations
Service and Repair
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Equivalents - Decimal And Metric
- Arrows and Symbols
- Conversion - English/Metric
- Special Tools and Ordering Information
- Fasteners
- Thread Inserts
- Training
- Abbreviations And Meanings
- Registered And Non-Registered Trademarks
- General Electrical Diagnostic Procedures
- Connector Views
- Electrical Diagrams
- Power Distribution Diagrams
- Wiring Diagram Index
- Power Distribution Diagram 1
- Power Distribution Diagram 2
- Power Distribution Diagram 3
- Power Distribution Diagram 4
- Power Distribution Diagram 5
- Power Distribution Diagram 6
- Power Distribution Diagram 7
- Power Distribution Diagram 8
- Power Distribution Diagram 9
- Power Distribution Diagram 10
- Power Distribution Diagram 11
- Power Distribution Diagram 12
- Power Distribution Diagram 13
- Power Distribution Diagram 14
- Power Distribution Diagram 15
- Power Distribution Diagram 16
- Power Distribution Diagram 17
- Power Distribution Diagram 18
- Ground Distribution Diagrams
- Power Distribution Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Steering and Suspension
- Alignment
- Relays and Modules - Steering and Suspension
- Sensors and Switches - Steering and Suspension
- Steering
- Center Link
- Front Steering Knuckle
- Idler Arm
- Pitman Arm
- Power Steering
- Steering Column
- Air Bag(s) Arming and Disarming
- Key Reminder Switch
Description and Operation
Testing and Inspection
Locations
Service and Repair
- - With Column Shift
- - With Tilt Column
- Horn Switch
- Ignition Lock Cylinder
- Ignition Switch
- Intermediate Steering Shaft - Lower
- Intermediate Steering Shaft - Upper
- Intermediate Steering Shaft Bearing
- Intermediate Steering Shaft Seal
- Key & Lock Cylinder Coding
- Linear Shift
- Multifunction, Turn Signal Switch
- Shift Lever
- SIR Steering Wheel Module Coil - Centering
- Steering Column
- Steering Column Trim Covers
- Steering Column Wire Harness
- Steering Wheel
- Steering Wheel Control Switch
- Turn Signal Cancel Cam & Upper Bearing Thrust Washer
Diagrams
Specifications
Tools and Equipment
- Steering Gear
- Steering Gear Seal
Adjustments
Service and Repair
- Pitman Shaft Seals and Bearing Replacement - Off Vehicle (700 Gear)
- Power Steering Gear Replacement (Non Rack and Pinion)
- Power Steering Gear Replacement (Rack and Pinion)
- Rack and Pinion Boot and Breather Tube Replacement (Off Vehicle)
- Rack and Pinion Boot Replacement - On Vehicle
- Rack Piston and Worm Shaft Replacement - Off Vehicle (700 Gear)
- Steering Gear Check Valve Replacement - Off Vehicle
- Steering Gear Cylinder Pipe /O-Ring Seal Replace-Quiet Valve
- Steering Gear Housing End Plug Replacement - Off Vehicle
- Steering Gear Pitman Shaft & Housing Cover Replace - (700 Gear)
- Steering Gear Stub Shaft Seals and Bearing Replacement - Off Vehicle
- Steering Gear Thrust Support Replacement - Off Vehicle (700 Gear)
- Steering Gear Valve Replacement - Off Vehicle (700 Gear)
Diagrams
Technical Service Bulletins
- Steering Mounted Controls Transmitter
- Steering Shaft
- Steering Wheel
- Tie Rod
Service Precautions
Description and Operation
Testing and Inspection
Service and Repair
Specifications
Technical Service Bulletins
Tools and Equipment
- Suspension
- Ball Joint
- Control Arm
- Cross-Member
- Front Steering Knuckle
- Stabilizer Bar
- Suspension Spring ( Coil / Leaf )
- Suspension Strut / Shock Absorber
- Suspension Travel Bumper
- Torsion Bar
- Wheel Bearing
- Wheel Hub
Description and Operation
Testing and Inspection
Specifications
Technical Service Bulletins
Tools and Equipment
- Wheels and Tires
- Vehicle Lifting
- Relays and Modules - Wheels and Tires
- Sensors and Switches - Wheels and Tires
- Tire Monitoring System
- Tires
- Wheels
- Wheel Bearing
- Wheel Cover
- Wheel Hub
- Wheel Stud / Lug Nut
Description and Operation
Testing and Inspection
Service and Repair
Specifications
Technical Service Bulletins
Tools and Equipment
Technical Service Bulletins
- Heating and Air Conditioning
- Accumulator HVAC
- Air Door
- Air Duct
- Air Register
- Ambient Temperature Sensor / Switch HVAC
- Blower Motor
- Blower Motor Relay
- Blower Motor Resistor
- Blower Motor Switch
- Cabin Ventilation Duct
- Cabin Ventilation Grille
- Compressor HVAC
- Compressor Clutch
- Compressor Clutch Coil
Service and Repair
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Equivalents - Decimal And Metric
- Arrows and Symbols
- Conversion - English/Metric
- Special Tools and Ordering Information
- Fasteners
- Thread Inserts
- Training
- Abbreviations And Meanings
- Registered And Non-Registered Trademarks
- General Electrical Diagnostic Procedures
- Electrical Diagrams
Technical Service Bulletins
- Compressor Clutch Relay
- Condenser HVAC
- Condenser Fan Motor Relay
- Control Assembly
- Control Module HVAC
- Coupler HVAC
- Evaporator Core
- Expansion Block/Orifice Tube
- Expansion Valve
- Heater Control Valve
- Heater Core
- Heater Hose
- Hose/Line HVAC
- Housing Assembly HVAC
- Refrigerant
- Refrigerant Filter
- Refrigerant Oil
- Refrigerant Pressure Sensor / Switch
- Relays and Modules - HVAC
- Sensors and Switches - HVAC
- Vacuum Reservoir HVAC
Service Precautions
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Symptom Related Diagnostic Procedures
- Symptoms - HVAC System - Manual
- Symptom Table
- Air Delivery Improper
- Air Delivery Improper - Auxiliary
- Blower Motor Always On
- Blower Motor Always On - Auxiliary
- Blower Motor Always On - Auxiliary - Passenger Van With Auxiliary A/C
- Blower Motor Inoperative
- Blower Motor Inoperative - Auxiliary
- Blower Motor Malfunction
- Blower Motor Malfunction - Auxiliary
- Compressor Clutch Does Not Disengage
- Compressor Clutch Does Not Engage
- Too Cold in Vehicle
- Too Cold In Vehicle - Auxiliary
- Too Hot In Vehicle
- Too Hot In Vehicle - Auxiliary
- Defrosting Insufficient
- Symptoms - HVAC System - Manual
- Component Tests and General Diagnostics
- Scan Tool Testing and Procedures
Locations
Service and Repair
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Equivalents - Decimal And Metric
- Arrows and Symbols
- Conversion - English/Metric
- Special Tools and Ordering Information
- Fasteners
- Thread Inserts
- Training
- Abbreviations And Meanings
- Registered And Non-Registered Trademarks
- General Electrical Diagnostic Procedures
- Electrical Diagrams
- Vacuum and Vapor Hose Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Restraints and Safety Systems
- Repairs and Inspections Required After a Collision
- Air Bag Systems
- Air Bag(s) Arming and Disarming
- Air Bag
- Air Bag Control Module
- Air Bag Deactivation Switch
- Clockspring Assembly / Spiral Cable
- Impact Sensor
- Seat Occupant Sensor
- Malfunction Lamp / Indicator
Service Precautions
Description and Operation
Testing and Inspection
Locations
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Equivalents - Decimal And Metric
- Arrows and Symbols
- Conversion - English/Metric
- Special Tools and Ordering Information
- Fasteners
- Thread Inserts
- Training
- Abbreviations And Meanings
- Registered And Non-Registered Trademarks
- General Electrical Diagnostic Procedures
- Electrical Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Child Seat
- Head Restraint System
- Knee Diverter
- Relays and Modules - Restraints and Safety Systems
- Seat Belt Systems
- Air Bag(s) Arming and Disarming
- Child Restraint
- Seat Belt
- Seat Belt Buckle
- Seat Belt Buckle Switch
- Seat Belt Extension
- Seat Belt Height Adjuster
- Seat Belt Reminder Lamp
- Seat Belt Retractor
- Seat Belt Tensioner
- Seat Sensor/Switch
Service Precautions
Description and Operation
Testing and Inspection
Locations
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Equivalents - Decimal And Metric
- Arrows and Symbols
- Conversion - English/Metric
- Special Tools and Ordering Information
- Fasteners
- Thread Inserts
- Training
- Abbreviations And Meanings
- Registered And Non-Registered Trademarks
- General Electrical Diagnostic Procedures
- Electrical Diagrams
Specifications
Technical Service Bulletins
- Sensors and Switches - Restraints and Safety Systems
Technical Service Bulletins
- Accessories and Optional Equipment
- Accessory Delay Module
- Antenna
- Antitheft and Alarm Systems
- Keyless Entry
- Keyless Entry Receiver
- Keyless Entry Transmitter
Description and Operation
Testing and Inspection
Locations
Service and Repair
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Equivalents - Decimal And Metric
- Arrows and Symbols
- Conversion - English/Metric
- Special Tools and Ordering Information
- Fasteners
- Thread Inserts
- Training
- Abbreviations And Meanings
- Registered And Non-Registered Trademarks
- General Electrical Diagnostic Procedures
- Electrical Diagrams
Technical Service Bulletins
Tools and Equipment
- Lock Cylinder Switch
Description and Operation
Testing and Inspection
Locations
Service and Repair
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Equivalents - Decimal And Metric
- Arrows and Symbols
- Conversion - English/Metric
- Special Tools and Ordering Information
- Fasteners
- Thread Inserts
- Training
- Abbreviations And Meanings
- Registered And Non-Registered Trademarks
- General Electrical Diagnostic Procedures
- Connector Views
- Electrical Diagrams
Technical Service Bulletins
Tools and Equipment
- Keyless Entry
- Cellular Phone
- Driver/Vehicle Information Display
- Emergency Contact Module
- Entertainment Systems
- Global Positioning System
- Global Positioning System Antenna
- Global Positioning System Module
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Symptom Related Diagnostic Procedures
- A Symptoms - Cellular Communication
- A Symptoms - OnStar
- Data Not Current or Inaccurate - Global Positioning System (GPS)
- Microphone Inoperative - Caller Cannot Be Heard
- No (or Noisy) OnStar Audio
- OnStar Button LED Inoperative
- OnStar One or More Buttons Inoperative
- Onstar Steering Wheel Control Functions Inoperative
- Unable to Contact OnStar Call Center
- Voice Recognition Inoperative
- Scan Tool Testing and Procedures
Locations
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Equivalents - Decimal And Metric
- Arrows and Symbols
- Conversion - English/Metric
- Special Tools and Ordering Information
- Fasteners
- Thread Inserts
- Training
- Abbreviations And Meanings
- Registered And Non-Registered Trademarks
- General Electrical Diagnostic Procedures
- Electrical Diagrams
Specifications
Technical Service Bulletins
- Navigation System
- Radio, Stereo, and Compact Disc
- Amplifier
- Compact Disc Player (CD)
- Radio/Stereo
- Remote Control
- Speaker
- Tape Player
Description and Operation
Testing and Inspection
Locations
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Equivalents - Decimal And Metric
- Arrows and Symbols
- Conversion - English/Metric
- Special Tools and Ordering Information
- Fasteners
- Thread Inserts
- Training
- Abbreviations And Meanings
- Registered And Non-Registered Trademarks
- General Electrical Diagnostic Procedures
- Electrical Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Relays and Modules - Accessories and Optional Equipment
- Relay Module
- Sensors and Switches - Accessories and Optional Equipment
- Steering Mounted Controls Transmitter
- Towing / Trailer System
Technical Service Bulletins
- Body and Frame
- Air Bag(s) Arming and Disarming
- Repairs and Inspections Required After a Collision
- Body Control Systems
- Body Control Module
Description and Operation
Testing and Inspection
Locations
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Equivalents - Decimal And Metric
- Arrows and Symbols
- Conversion - English/Metric
- Special Tools and Ordering Information
- Fasteners
- Thread Inserts
- Training
- Abbreviations And Meanings
- Registered And Non-Registered Trademarks
- General Electrical Diagnostic Procedures
- Electrical Diagrams
Specifications
- Access Cover
- Auxiliary Step / Running Board
- Bumper
- Cabin Ventilation Duct
- Cabin Ventilation Grille
- Cowl
- Doors, Hood and Trunk
- Doors
- Door Stop
- Front Door
- Rear Door
- Sliding Door
- Center Sliding Door Roller
- Lower Sliding Door Roller
- Sliding Door Electrical Contact
- Sliding Door Handle
- Sliding Door Interior Trim Panel
- Sliding Door Latch
- Sliding Door Weatherstrip
- Sliding Door Window Glass
- Upper Sliding Door Roller
- Sliding Door Striker
Adjustments
Locations
Service and Repair
Technical Service Bulletins
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Symptom Related Diagnostic Procedures
- - Symptoms - Doors
- Heated Mirrors - Inoperative
- Power Door Locks - Inoperative - Driver Door (W/O PRP)
- Power Door Locks - Inoperative - Lockout Feature
- Power Door Locks - Inoperative - One Door or Switch (With PRP)
- Power Door Locks - Inoperative - Passenger Door (Cargo Door)
- Power Mirrors - Inoperative
- Power Windows - Inoperative - All
- Power Windows - Inoperative - Driver Door
- Power Windows - Inoperative - Passenger Door
- Scan Tool Testing and Procedures
Locations
- Driver Door
- Driver Door Harness Routing
- Front Passenger Door
- Left Side Door (With RPO Code E26)
- Left Side Door With RPO Code E26
- Passenger Door Harness Routing
- Pro Harness and Components (PRP)
- Right Rear Cargo Door Harness Routing (Passenger/Cargo)
- Right Side Door (With RPO Code E24)
- Right Side Door With RPO Code E24
Specifications
Technical Service Bulletins
- Fuel Door
- Hood
- Trunk / Liftgate
- Liftgate Window Glass
- Power Trunk / Liftgate Lock Actuator
- Trunk / Liftgate Shock / Support
Description and Operation
Testing and Inspection
Locations
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Equivalents - Decimal And Metric
- Arrows and Symbols
- Conversion - English/Metric
- Special Tools and Ordering Information
- Fasteners
- Thread Inserts
- Training
- Abbreviations And Meanings
- Registered And Non-Registered Trademarks
- General Electrical Diagnostic Procedures
- Electrical Diagrams
Specifications
Technical Service Bulletins
- Doors
- Exterior Moulding / Trim
- Fender
- Frame
- Grille
- Interior Moulding / Trim
- Arm Rest
- Carpet
- Dashboard / Instrument Panel
- Air Bag(s) Arming and Disarming
Description and Operation
Service and Repair
- Cigar Lighter Housing Replacement
- Instrument Panel (IP) - Carrier Replacement
- Instrument Panel (IP) - Extension Replacement
- Instrument Panel (IP) - Extension Trim Plate Replacement
- Instrument Panel (IP) - Trim Pad Replacement
- Instrument Panel (IP) - Trim Pad Replacement - Upper
- Instrument Panel (IP) Extension
- Instrument Panel Cluster (IPC) - Trim Plate Bezel Replacement
Technical Service Bulletins
- Glove Compartment
- Headliner
- Passenger Assist Handle
- Scuff Plate
- Sun Visor
- Trim Panel
Service and Repair
Specifications
Technical Service Bulletins
- Locks
- Door Locks
- Key
- Keyless Entry
- Keyless Entry Receiver
- Keyless Entry Transmitter
Description and Operation
Testing and Inspection
Locations
Service and Repair
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Equivalents - Decimal And Metric
- Arrows and Symbols
- Conversion - English/Metric
- Special Tools and Ordering Information
- Fasteners
- Thread Inserts
- Training
- Abbreviations And Meanings
- Registered And Non-Registered Trademarks
- General Electrical Diagnostic Procedures
- Electrical Diagrams
Technical Service Bulletins
Tools and Equipment
- Power Locks
- Power Door Lock Actuator
- Power Door Lock Switch
Description and Operation
Testing and Inspection
Service and Repair
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Equivalents - Decimal And Metric
- Arrows and Symbols
- Conversion - English/Metric
- Special Tools and Ordering Information
- Fasteners
- Thread Inserts
- Training
- Abbreviations And Meanings
- Registered And Non-Registered Trademarks
- General Electrical Diagnostic Procedures
- Electrical Diagrams
Service and Repair
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Equivalents - Decimal And Metric
- Arrows and Symbols
- Conversion - English/Metric
- Special Tools and Ordering Information
- Fasteners
- Thread Inserts
- Training
- Abbreviations And Meanings
- Registered And Non-Registered Trademarks
- General Electrical Diagnostic Procedures
- Electrical Diagrams
Technical Service Bulletins
- Mirrors
- Heated Element
- Power Mirror Switch
Description and Operation
Testing and Inspection
Service and Repair
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Equivalents - Decimal And Metric
- Arrows and Symbols
- Conversion - English/Metric
- Special Tools and Ordering Information
- Fasteners
- Thread Inserts
- Training
- Abbreviations And Meanings
- Registered And Non-Registered Trademarks
- General Electrical Diagnostic Procedures
- Connector Views
- Electrical Diagrams
Technical Service Bulletins
- Paint, Striping and Decals
- Radiator Support
- Seats
- Child Seat
- Head Rest
- Head Restraint System
- Power Seat Motor
- Power Seat Switch
- Seat Back
- Seat Cover
- Seat Cushion
Description and Operation
Testing and Inspection
Locations
Service and Repair
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Equivalents - Decimal And Metric
- Arrows and Symbols
- Conversion - English/Metric
- Special Tools and Ordering Information
- Fasteners
- Thread Inserts
- Training
- Abbreviations And Meanings
- Registered And Non-Registered Trademarks
- General Electrical Diagnostic Procedures
- Electrical Diagrams
Specifications
Technical Service Bulletins
- Sensors and Switches - Body and Frame
- Spoilers, Flaps, and Air Dams
- Tie Down Hook / Bracket
- Unibody
- Weatherstrip
Service Precautions
Testing and Inspection
- Symptom Related Diagnostic Procedures
- Air/Wind Noise
- Squeaks and Rattles
- Vibration Diagnosis and Correction
- Description and Operation
- Diagnostic Information and Procedures
- Brake Rotor/Drum Balance Inspection
- Component Rotational Speed Calculation
- Diagnostic Starting Point - Vibration Diagnosis and Correction
- Driveline Working Angles Measurement
- Engine Order Classification
- Hub/Axle Flange and Wheel Stud Runout Inspection
- Pinion Flange Runout Measurement (Non-System Balanced Flange)
- Pinion Flange Runout Measurement (System Balanced Flange)
- Propeller Shaft Phasing Inspection
- Propeller Shaft Runout Measurement (One-Piece)
- Propeller Shaft Runout Measurement (Two-Piece)
- Symptoms - Vibration Diagnosis and Correction
- Tire and Wheel Assembly Isolation Test
- Tire and Wheel Assembly Runout Measurement - Off-Vehicle
- Tire and Wheel Assembly Runout Measurement - On-Vehicle
- Tire and Wheel Inspection
- Vehicle-to-Vehicle Diagnostic Comparison
- Vibration Analysis - Driveline
- Vibration Analysis - Engine
- Vibration Analysis - Engine Balance
- Vibration Analysis - Engine/Accessory Isolation
- Vibration Analysis - Hub and/or Axle Input
- Vibration Analysis - Road Testing
- Vibration Analysis - Tire and Wheel
- Vibration Diagnostic Aids
- Vibration Diagnostic Aids - Vibration Duplicated, Appears to Be Potential Operating Characteristic
- Vibration Diagnostic Aids - Vibration Duplicated, Component Not Identified
- Vibration Diagnostic Aids - Vibration Duplicated, Difficult to Isolate/Balance Component
- Vibration Diagnostic Aids - Vibration Intermittent or Not Duplicated
- Vibration in Service-Stall Test (Non-Torque Sensitive)
- Vibration in Service-Stall Test (Torque Sensitive)
- Repair Instructions
- Driveline System Balance Adjustment (Using EVA)
- Driveline System Balance Adjustment (Without EVA)
- Driveline Working Angles Adjustment
- Propeller Shaft Phasing Correction
- Tire and Wheel Assembly Balancing - Off-Vehicle
- Tire and Wheel Assembly Balancing - On-Vehicle
- Tire and Wheel Assembly-to-Hub/Axle Flange Match-Mounting
- Tire-to-Wheel Match-Mounting (Vectoring)
- Special Tools and Equipment
- Specifications
- Waterleaks
- Component Tests and General Diagnostics
- Symptom Related Diagnostic Procedures
Specifications
Technical Service Bulletins
- Cruise Control
- Cruise Control Module
- Cruise Control Servo Cable
- Cruise Control Switch
- Relays and Modules - Cruise Control
- Sensors and Switches - Cruise Control
Description and Operation
Testing and Inspection
Locations
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Equivalents - Decimal And Metric
- Arrows and Symbols
- Conversion - English/Metric
- Special Tools and Ordering Information
- Fasteners
- Thread Inserts
- Training
- Abbreviations And Meanings
- Registered And Non-Registered Trademarks
- General Electrical Diagnostic Procedures
- Electrical Diagrams
Technical Service Bulletins
- Instrument Panel, Gauges and Warning Indicators
- ABS Light
- Audible Warning Device
- Audible Warning Device Control Module
- Brake Warning Indicator
- Cigarette Lighter
- Compass
- Dashboard / Instrument Panel
- Air Bag(s) Arming and Disarming
Description and Operation
Service and Repair
- Cigar Lighter Housing Replacement
- Instrument Panel (IP) - Carrier Replacement
- Instrument Panel (IP) - Extension Replacement
- Instrument Panel (IP) - Extension Trim Plate Replacement
- Instrument Panel (IP) - Trim Pad Replacement
- Instrument Panel (IP) - Trim Pad Replacement - Upper
- Instrument Panel (IP) Extension
- Instrument Panel Cluster (IPC) - Trim Plate Bezel Replacement
Technical Service Bulletins
- Dimmer Switch
- Door Switch
- Driver/Vehicle Information Display
- Fuel Gauge
- Fuel Gauge Sender
- Instrument Cluster / Carrier
- Key Reminder Switch
- Maintenance Required Lamp/Indicator
- Malfunction Indicator Lamp
- Odometer
- Oil Change Reminder Lamp
- Parking Brake Warning Switch
- Relays and Modules - Instrument Panel
- Seat Belt Reminder Lamp
- Sensors and Switches - Instrument Panel
- Speedometer Head
- Tire Monitoring System
- Transmission Shift Position Indicator Lamp
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Symptom Related Diagnostic Procedures
- A Symptom Diagnosis
- CHANGE ENGINE OIL Indicator Always On
- CHANGE ENGINE OIL Indicator Inoperative
- Chime Always On
- Chime Inoperative
- Engine Oil Pressure Gage Inaccurate or Inoperative
- Fuel Gage Inaccurate or Inoperative - Dual Tanks
- Fuel Gage Inaccurate or Inoperative - Single Tank
- Instrument Cluster Inoperative
- Instrument Panel Cluster (IPC) Gages Inoperative
- Low Engine Oil Level Indicator Always On
- Low Fuel Indicator Inoperative
- Scan Tool Testing and Procedures
- Scan Tool Data Definitions
- Scan Tool Data List - Body Control Module (BCM)
- Scan Tool Data List - General Information
- Scan Tool Data List - Instrument Panel Cluster (IPC)
- Scan Tool Data List - Multifunction Alarm Module
- Scan Tool Data List - Powertrain Control Module (PCM)
- Scan Tool Data List - Radio
- Scan Tool Output Controls - IPC
- Scan Tool Output Controls - Powertrain Control Module (PCM)
Locations
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Equivalents - Decimal And Metric
- Arrows and Symbols
- Conversion - English/Metric
- Special Tools and Ordering Information
- Fasteners
- Thread Inserts
- Training
- Abbreviations And Meanings
- Registered And Non-Registered Trademarks
- General Electrical Diagnostic Procedures
- Electrical Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Lighting and Horns
- Backup Lamp
- Brake Lamp
- Brake Light Switch
- Cargo Lamp
- Center Mounted Brake Lamp
- Courtesy Lamp
- Daytime Running Lamp
- Dimmer Switch
- Dome Lamp
- Door Switch
- Fog/Driving Lamp
- Hazard Warning Lamps
- Headlamp
- Horn
- Horn Switch
Description and Operation
Testing and Inspection
Locations
Service and Repair
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Equivalents - Decimal And Metric
- Arrows and Symbols
- Conversion - English/Metric
- Special Tools and Ordering Information
- Fasteners
- Thread Inserts
- Training
- Abbreviations And Meanings
- Registered And Non-Registered Trademarks
- General Electrical Diagnostic Procedures
- Connector Views
- Electrical Diagrams
Specifications
- License Plate Lamp
- Map Light
- Marker Lamp
- Parking Lamp
- Relays and Modules - Lighting and Horns
- Sensors and Switches - Lighting and Horns
- Tail Lamp
- Turn Signals
- Underhood Lamp
- Vanity Lamp
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Symptom Related Diagnostic Procedures
- A Symptoms - Lighting Systems
- Backup Lamps Always On
- Backup Lamps Inoperative
- Courtesy Lamps Always On
- Courtesy Lamps Inoperative (Defeat Switch)
- Courtesy Lamps Inoperative (Lamps)
- Daytime Running Lamps (DRL) - Inoperative (Defeat Switch)
- Daytime Running Lamps (DRL) - Inoperative (Lamps)
- Dome Lamps Inoperative
- Hazard Lamps Always On
- Hazard Lamps Inoperative
- Headlamps Always On - Low or High Beam
- Headlamps Inoperative - Flash to Pass
- Headlamps Inoperative - High Beams
- Headlamps Inoperative - Low and High Beams
- Headlamps Inoperative - Low Beams
- High Beam Indicator Always On
- High Beam Indicator Inoperative
- Interior Backlighting Does Not Dim
- Interior Backlighting Inoperative
- Park, License, and Tail Lamps Always On
- Park, License, and Tail Lamps Inoperative
- Reading Lamp Inoperative
- Stop Lamps Always On
- Stop Lamps Inoperative
- Turn Signal Lamps and/or Indicators Always On or Flashing
- Turn Signal Lamps and/or Indicators Inoperative
- Underhood Lamp Inoperative
- Vanity Mirror Lamps Inoperative
- Scan Tool Testing and Procedures
Locations
- Body Harness Routing Rear Passenger Compartment Passenger/Cargo
- I/P Harness Routing - Center of the I/P
- Body Harness Routing - Left B-Pillar (Passenger/Cargo)
- Body Harness Routing - Right B-Pillar
- Chassis Harness Routing (Passenger/Cargo)
- Driver Door
- Forward Lamps Harness Routing
- Front Passenger Door
- Headliner (Passenger/Cargo)
- I/P Harness Routing - Left Side of the I/P
- Left Front of the Vehicle - Composite Headlamp
- Left Front of the Vehicle - Sealed Headlamp
- Left Side of the I/P
- Pro Harness and Components (PRP)
- Rear of the Vehicle (Passenger/Cargo)
- Right Front of the Vehicle - Composite Headlamp
- Right Front of the Vehicle - Sealed Headlamp
- Right Rear Cargo Door Harness Routing (Passenger/Cargo)
- Underhood Lamp Harness
- Upper Left Front of the Passenger Compartment
- Upper Right Front of the Passenger Compartment
- Upper Steering Column
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Equivalents - Decimal And Metric
- Arrows and Symbols
- Conversion - English/Metric
- Special Tools and Ordering Information
- Fasteners
- Thread Inserts
- Training
- Abbreviations And Meanings
- Registered And Non-Registered Trademarks
- General Electrical Diagnostic Procedures
- Electrical Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Windows and Glass
- Heated Glass Element
- Rear Defogger
- Relays and Modules - Windows and Glass
- Sensors and Switches - Windows and Glass
- Windows
- Power Window Control Module
- Power Window Motor
- Front Door Window Motor
Service and Repair
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Equivalents - Decimal And Metric
- Arrows and Symbols
- Conversion - English/Metric
- Special Tools and Ordering Information
- Fasteners
- Thread Inserts
- Training
- Abbreviations And Meanings
- Registered And Non-Registered Trademarks
- General Electrical Diagnostic Procedures
- Connector Views
- Electrical Diagrams
- Power Window Switch
- Window Glass
- Window Handle
- Window Regulator
- Window Track
Description and Operation
Testing and Inspection
Service and Repair
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Equivalents - Decimal And Metric
- Arrows and Symbols
- Conversion - English/Metric
- Special Tools and Ordering Information
- Fasteners
- Thread Inserts
- Training
- Abbreviations And Meanings
- Registered And Non-Registered Trademarks
- General Electrical Diagnostic Procedures
- Electrical Diagrams
Specifications
Technical Service Bulletins
- Windshield
Technical Service Bulletins
- Wiper and Washer Systems
- Sensors and Switches - Wiper and Washer Systems
- Windshield Washer Hose
- Windshield Washer Pump
- Windshield Washer Reservoir
- Windshield Washer Spray Nozzle
- Windshield Washer Switch
- Wiper Arm
- Wiper Blade
- Wiper Gear Box
- Wiper Motor
- Wiper Switch
Description and Operation
Testing and Inspection
Locations
Service and Repair
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Equivalents - Decimal And Metric
- Arrows and Symbols
- Conversion - English/Metric
- Special Tools and Ordering Information
- Fasteners
- Thread Inserts
- Training
- Abbreviations And Meanings
- Registered And Non-Registered Trademarks
- General Electrical Diagnostic Procedures
- Electrical Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Application and ID
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Symptom Related Diagnostic Procedures
- Air/Wind Noise
- Squeaks and Rattles
- Vibration Diagnosis and Correction
- Description and Operation
- Specifications
- Diagnostic Information and Procedures
- Symptoms - Vibration Diagnosis and Correction
- Brake Rotor/Drum Balance Inspection
- Component Rotational Speed Calculation
- Diagnostic Starting Point - Vibration Diagnosis and Correction
- Driveline Working Angles Measurement
- Engine Order Classification
- Hub/Axle Flange and Wheel Stud Runout Inspection
- Pinion Flange Runout Measurement (Non-System Balanced Flange)
- Pinion Flange Runout Measurement (System Balanced Flange)
- Propeller Shaft Phasing Inspection
- Propeller Shaft Runout Measurement (One-Piece)
- Propeller Shaft Runout Measurement (Two-Piece)
- Tire and Wheel Assembly Isolation Test
- Tire and Wheel Assembly Runout Measurement - Off-Vehicle
- Tire and Wheel Assembly Runout Measurement - On-Vehicle
- Tire and Wheel Inspection
- Vehicle-to-Vehicle Diagnostic Comparison
- Vibration Analysis - Driveline
- Vibration Analysis - Engine
- Vibration Analysis - Engine Balance
- Vibration Analysis - Engine/Accessory Isolation
- Vibration Analysis - Hub and/or Axle Input
- Vibration Analysis - Road Testing
- Vibration Analysis - Tire and Wheel
- Vibration Diagnostic Aids
- Vibration Diagnostic Aids - Vibration Duplicated, Appears to Be Potential Operating Characteristic
- Vibration Diagnostic Aids - Vibration Duplicated, Component Not Identified
- Vibration Diagnostic Aids - Vibration Duplicated, Difficult to Isolate/Balance Component
- Vibration Diagnostic Aids - Vibration Intermittent or Not Duplicated
- Vibration in Service-Stall Test (Non-Torque Sensitive)
- Vibration in Service-Stall Test (Torque Sensitive)
- Repair Instructions
- Driveline System Balance Adjustment (Using EVA)
- Driveline System Balance Adjustment (Without EVA)
- Driveline Working Angles Adjustment
- Propeller Shaft Phasing Correction
- Tire and Wheel Assembly Balancing - Off-Vehicle
- Tire and Wheel Assembly Balancing - On-Vehicle
- Tire and Wheel Assembly-to-Hub/Axle Flange Match-Mounting
- Tire-to-Wheel Match-Mounting (Vectoring)
- Special Tools and Equipment
- Water leaks
- Scan Tool Testing and Procedures
- Programming and Relearning
- Body Control Module (BCM) - Programming/RPO Configuration
- Control Module References
- Crankshaft Position (CKP) - Variation Learn Procedure
- Remote Keyless Entry (RKE) - Transmitter
- Remote Keyless Entry (RKE) - Transmitter - Resynchronization
- Service Programming System (SPS)
- Service Programming System (SPS) - How to Use
- Service Programming System (SPS) - Off Board Pass-Thru Procedure
- Service Programming System (SPS) - Off Board Remote Procedure
- Service Programming System (SPS) - Pass-Thru Procedure
- Service Programming System (SPS) - Remote Procedure
- Theft Deterrent - Adding Keys
- Theft Deterrent - Programming Components
- Theft Deterrent - Replacing Keys
Locations
- Component Locations
- Connector Locations
- Ground Locations
- Splice Locations
- Harness Locations
- Auxiliary Heater and A/C Harness Routing Views
- Battery and Ground Location View
- Body Harness Routing Views
- Chassis Harness Routing Views
- Door Harness Routing Views
- Engine Harness Views
- Frame Views
- Headliner Harness Routing Views
- HVAC Controls Harness Routing Views
- I/P Harness Routing Views
- I/P Harness Routing - Center of the I/P
- I/P Harness Routing - Front of the Engine Compartment
- I/P Harness Routing - Left Front Side of the Engine Compartment
- I/P Harness Routing - Left Side of the I/P
- I/P Harness Routing - Left Side of the Passenger Compartment
- I/P Harness Routing - Lower L Passenger Compartment
- I/P Harness Routing - Right Side of the I/P
- I/P Harness Routing - Right Side of the Passenger Compartment
- Lamp Harness Views
- Mobile Telephone, Navigation and Inside Rearview Mirror Harness
- Power Brake Booster Fluid Alarm Switches Harness Routing Views
- Pro Harness and Components Views
- Speakers Harness Routing Views
- Steering Column Harness Routing Views
Service and Repair
Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Equivalents - Decimal And Metric
- Arrows and Symbols
- Conversion - English/Metric
- Special Tools and Ordering Information
- Fasteners
- Thread Inserts
- Training
- Abbreviations And Meanings
- Registered And Non-Registered Trademarks
- General Electrical Diagnostic Procedures
- Exploded Views
- Connector Views
- C100 - C175
- C100 Engine Harness to I/P Harness (Early Production)
- C100 I/P Harness to Engine Harness (Late Production)
- C101 Engine Harness to Chassis Harness
- C104 I/P to Front End Sensor (Heavy Duty - Late Production)
- C104 I/P to Front End Sensor (Light Duty - Late Production)
- C109 Engine Harness to Underhood Lamp Harness
- C141 I/P to Brake Fluid Level (RPO Code UJ1 - Early Production)
- C141 I/P to Brake Fluid Level (RPO Code UJ1 - Late Production)
- C175 Engine Harness to Transmission (4L60-E)
- C175 Engine Harness to Transmission (4L80-E)
- C200 - C225
- C200 Steering Column Harness to I/P Harness
- C203 Vanity Lamp to Body (RPO Code YF7/DH6)
- C204 Pro Harness to Pro Jumper Harness (Prp)
- C205 I/P Harness to Pro Harness (Prp)
- C206 I/P Harness to Pro Harness (Prp)
- C220 I/P Harness to Parking Brake Harness
- C221 I/P Harness to Brake Switch Harness
- C222 Upfitter Harness to I/P Harness (With RPO Code YF7)
- C225 I/P Harness to Mirror Harness
- C300 - C321
- C300 I/P Harness to Body Harness (Light Duty)
- C303 Upfitter to Body (RPO Code YF7 W/Rear Auxiliary Controls)
- C304 Headliner Harness to Body Harness (Without RPO Code YF7)
- C306 Body to Front Passenger Seat (Heavy Duty RPO Code AG1/AG2)
- C306 Body Harness to Front Passenger Seat Harness (Light Duty)
- C307 Body Harness to Driver Seat Harness (Heavy Duty)
- C307 Body Harness to Driver Seat Harness (Light Duty)
- C311 Driver Door Harness to Body Harness
- C312 Front Passenger Door Harness to Body Harness
- C319 Rear Heater Switch to Body (RPO Code C36)
- C319 Upfitter Harness to Body Harness (With RPO Code C69/Enc)
- C320 Upfitter Harness to Body Harness (With RPO Code YF7)
- C321 Upfitter Harness to Body Harness (With RPO Code YF7)
- C400 - C420
- C400 Right Cargo Door Harness to Body Harness (Passenger/Cargo)
- C405 Rear Lighting Cap to Chassis Harness (Cutaway)
- C407 Rear HVAC Harness to Body Harness (With RPO Code C36/C69)
- C407 Upfitter Harness to Body Harness (Enc)
- C409 Rear HVAC Harness to Body Harness (With RPO Code C36/C69)
- C409 Upfitter Harness to Body Harness (Enc)
- C411 Left Cargo Door Harness to Body Harness (Passenger/Cargo)
- C412 Right Cargo Door Harness to Body Harness (Passenger/Cargo)
- C415 Rear Overhead Speaker to Body (Passenger/Cargo)
- C417 Dome Lamp to Body (Passenger/Cargo W/O RPO Code YF7)
- C419 CHMSL Harness to Body Harness (Passenger/Cargo)
- C420 Front to Rear Headliner (Rear Aux Controls W/O RPO YF7)
- C901 - C902
- Power and Ground Distribution
- System Diagram
- Auxiliary Power Outlet
- Fuse Block
- Fuse Block - Body - C1
- Fuse Block - Body - C2
- Fuse Block - Body - C4 (With RPO Code YF7)
- Fuse Block - Body - C5 (With RPO Code YF7)
- Fuse Block - Rear (Prp) Wire Entry
- Fuse Block - Underhood - C1
- Fuse Block - Underhood - C2
- Fuse Block - Underhood - C3
- Fuse Block - Underhood - C4
- Fuse Block - Underhood - C5
- Fuse Block - Underhood - C6
- Fuse Block - Underhood - C7
- Multiple Junction Connector
- C100 - C175
- C100 Engine Harness to I/P Harness (Early Production)
- C100 I/P Harness to Engine Harness (Late Production)
- C101 Engine Harness to Chassis Harness
- C104 I/P to Front End Sensor (Heavy Duty - Late Production)
- C104 I/P to Front End Sensor (Light Duty - Late Production)
- C109 Engine Harness to Underhood Lamp Harness
- C141 I/P to Brake Fluid Level (RPO Code UJ1 - Early Production)
- C141 I/P to Brake Fluid Level (RPO Code UJ1 - Late Production)
- C175 Engine Harness to Transmission (4L60-E)
- C175 Engine Harness to Transmission (4L80-E)
- C200 - C225
- C200 Steering Column Harness to I/P Harness
- C203 Vanity Lamp to Body (RPO Code YF7/DH6)
- C204 Pro Harness to Pro Jumper Harness (Prp)
- C205 I/P Harness to Pro Harness (Prp)
- C206 I/P Harness to Pro Harness (Prp)
- C220 I/P Harness to Parking Brake Harness
- C221 I/P Harness to Brake Switch Harness
- C222 Upfitter Harness to I/P Harness (With RPO Code YF7)
- C225 I/P Harness to Mirror Harness
- C300 - C321
- C300 I/P Harness to Body Harness (Light Duty)
- C303 Upfitter to Body (RPO Code YF7 W/Rear Aux Controls)
- C304 Headliner Harness to Body Harness (Without RPO Code YF7)
- C306 Body to Front Passenger Seat (Heavy Duty RPO Code AG1/AG2)
- C306 Body Harness to Front Passenger Seat Harness (Light Duty)
- C307 Body Harness to Driver Seat Harness (Heavy Duty)
- C307 Body Harness to Driver Seat Harness (Light Duty)
- C311 Driver Door Harness to Body Harness
- C312 Front Passenger Door Harness to Body Harness
- C319 Upfitter Harness to Body Harness (With RPO Code C69/ENC)
- C319 Rear Heater Switch to Body (RPO Code C36)
- C319 Rear Heater Switch to Body (RPO Code C36)
- C320 Upfitter Harness to Body Harness (With RPO Code YF7)
- C321 Upfitter Harness to Body Harness (With RPO Code YF7)
- C400 - C420
- C400 Right Cargo Door Harness to Body Harness (Passenger/Cargo)
- C405 Rear Lighting Cap to Chassis Harness (Cutaway)
- C407 Upfitter Harness to Body Harness (ENC)
- C409 Upfitter Harness to Body Harness (ENC)
- C407 Rear HVAC Harness to Body Harness (With RPO Code C36/C69)
- C409 Rear HVAC Harness to Body Harness (With RPO Code C36/C69)
- C411 Left Cargo Door Harness to Body Harness (Passenger/Cargo)
- C412 Right Cargo Door Harness to Body Harness (Passenger/Cargo)
- C415 Rear Overhead Speaker to Body (Passenger/Cargo)
- C417 Dome Lamp to Body (Passenger/Cargo W/O RPO Code YF7)
- C419 CHMSL Harness to Body Harness (Passenger/Cargo)
- C420 Front to Rear Headliner Rear Aux Controls W/O RPO Code YF7
- C901 - C902
- C100 - C175
- Air Bag
- Air Bag Control Module
- Air Bag Deactivation Switch
- Air Door Actuator / Motor, HVAC
- Air Flow Meter/Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Alternator
- Ambient Temperature Sensor / Switch HVAC
- Antilock Brakes / Traction Control Systems
- Antitheft and Alarm Systems
- Automatic Transmission/Transaxle
- Blower Motor
- Blower Motor Relay
- Blower Motor Resistor
- Blower Motor Switch
- Body Control Module
- Brake Lamp Relay
- Brake Light Switch
- Camshaft Position Sensor
- Canister Purge Solenoid
- Canister Vent Valve
- Cellular Phone
- Center Mounted Brake Lamp
- Cigarette Lighter
- Clockspring Assembly / Spiral Cable, Air Bag
- Compressor Clutch
- Control Assembly, HVAC
- Control Module HVAC
- Coolant Temperature Sensor/Switch (For Computer)
- Crankshaft Position Sensor
- Cruise Control Module
- Dimmer Switch
- Dome Lamp
- Door Switch
- Engine Control Module
- Fuel Gauge Sender
- Fuel Injector
- Fuel Pump
- Fuel Tank Pressure Sensor
- Fuel Tank Unit
- Hazard Warning Flasher
- Headlamp
- High Pressure Sensor / Switch, HVAC
- Horn
- Hydraulic System, Brakes
- Idle Speed/Throttle Actuator - Electronic
- Ignition Coil
- Ignition Control Module
- Impact Sensor
- Information Bus
- Instrument Cluster / Carrier
- Key Reminder Switch
- Keyless Entry Receiver
- Knock Sensor
- License Plate Lamp
- Low Pressure Sensor / Switch, HVAC
- Manifold Pressure/Vacuum Sensor
- Map Light
- Marker Lamp
- Mirrors
- Neutral Safety Switch
- Oil Level Sensor
- Oil Pressure Sensor
- Oxygen Sensor
- Parking Lamp
- Power Door Lock Actuator
- Power Door Lock Switch
- Power Seat Motor
- Power Seat Switch
- Power Trunk / Liftgate Lock Actuator
- Power Window Motor
- Power Window Switch
- Radio/Stereo
- Seat Belt Buckle Switch
- Seat Belt Tensioner
- Seat Sensor/Switch
- Speaker
- Steering Column
- Tail Lamp
- Throttle Position Sensor
- Transmission Control Systems
- Turn Signals
- Underhood Lamp
- Vanity Lamp
- Windshield Washer Pump
- Wiper Motor
- C100 - C175
- Electrical Diagrams
- Cell References
- Accessory Delay Module
- Air Bag Systems
- Antitheft and Alarm Systems
- Automatic Transmission/Transaxle
- Body Control Systems
- Brakes and Traction Control
- Cruise Control
- Global Positioning System
- Heated Glass Element
- Heating and Air Conditioning
- Instrument Panel, Gauges and Warning Indicators
- Lighting and Horns
- Locks
- Mirrors
- Powertrain Management
- Radio, Stereo, and Compact Disc
- Rear Defogger
- Seat Belt Systems
- Seats
- Starting and Charging
- System Diagram
- Power and Ground Distribution
- System Diagram
- Power Distribution Diagrams
- Wiring Diagram Index
- Power Distribution Diagram 1
- Power Distribution Diagram 2
- Power Distribution Diagram 3
- Power Distribution Diagram 4
- Power Distribution Diagram 5
- Power Distribution Diagram 6
- Power Distribution Diagram 7
- Power Distribution Diagram 8
- Power Distribution Diagram 9
- Power Distribution Diagram 10
- Power Distribution Diagram 11
- Power Distribution Diagram 12
- Power Distribution Diagram 13
- Power Distribution Diagram 14
- Power Distribution Diagram 15
- Power Distribution Diagram 16
- Power Distribution Diagram 17
- Power Distribution Diagram 18
- Ground Distribution Diagrams
- Power Distribution Diagrams
- Auxiliary Power Outlet
- System Diagram
- Charging System
- Starting System
- Transmission Control Systems
- Trunk / Liftgate
- Windows
- Wiper and Washer Systems
- Mechanical Diagrams
- Fluid Diagrams
- Vacuum and Vapor Hose Diagrams
- Components
- Connectors
- Grounds
- Splices
- Harness
- Auxiliary Heater and A/C Harness Routing Views
- Battery and Ground Location View
- Body Harness Routing Views
- Chassis Harness Routing Views
- Door Harness Routing Views
- Engine Harness Views
- Frame Views
- Headliner Harness Routing Views
- HVAC Controls Harness Routing Views
- I/P Harness Routing Views
- I/P Harness Routing - Center of the I/P
- I/P Harness Routing - Front of the Engine Compartment
- I/P Harness Routing - Left Front Side of the Engine Compartment
- I/P Harness Routing - Left Side of the I/P
- I/P Harness Routing - Left Side of the Passenger Compartment
- I/P Harness Routing - Lower L Passenger Compartment
- I/P Harness Routing - Right Side of the I/P
- I/P Harness Routing - Right Side of the Passenger Compartment
- Lamp Harness Views
- Mobile Telephone, Navigation and Inside Rearview Mirror Harness
- Power Brake Booster Fluid Alarm Switches Harness Routing Views
- Pro Harness and Components Views
- Speakers Harness Routing Views
- Steering Column Harness Routing Views
Specifications
- Electrical Specifications
- Mechanical Specifications
- Air Bag Systems
- Alignment
- Automatic Transmission/Transaxle
- System Specifications
- 4L60-E/4L65-E Automatic Transmission
- Fastener Tightening Specifications
- Overhaul (Unit Repair)
- Fastener Tightening Specifications
- Fluid Capacity
- Forward Clutch Backing Plate Selection
- Low and Reverse Clutch Spacer Plate Selection
- Oil Pump Rotor and Slide Measurement
- Reverse Input Clutch Backing Plate Selection
- Torque Converter End Play Check
- Transmission End Play Check
- 2-4 Servo Pin Selection
- 3RD and 4TH Clutch Backing Plate Selection
- Range Reference
- Shift Speed
- Transmission General Specifications
- 4L80-E/4L85-E Automatic Transmission
- 4L60-E/4L65-E Automatic Transmission
- Fluid Pan, A/T
- Shift Solenoid, A/T
- Torque Converter
- System Specifications
- Axle Bearing
- Axle Flange
- Body and Frame
- Brakes and Traction Control
- Center Support
- Computers and Control Systems
- Cooling System
- Differential Assembly
- Drive/Propeller Shaft
- Engine
- Exhaust System
- Flex Plate
- Global Positioning System
- Heated Glass Element
- Heating and Air Conditioning
- Idle Speed
- Ignition System
- Instrument Panel, Gauges and Warning Indicators
- Lighting and Horns
- Radio, Stereo, and Compact Disc
- Seat Belt Systems
- Slip Yoke
- Starting and Charging
- Steering
- Suspension
- Wheels and Tires
- Windows
- Wiper and Washer Systems
- Pressure, Vacuum and Temperature Specifications
- Capacity Specifications
- Fluid Type Specifications
- Automatic Transmission/Transaxle
- Brakes and Traction Control
- Coolant
- Engine
- Fluid - Differential
- Fuel
- Maintenance
- A Recommended Fluids and Lubricants
- Chassis Lubrication
- Constant Velocity Universal Joint
- Floor Shift Linkage
- Front Axle Propshaft Spline or One-Piece Propshaft Spline
- Hinges and Locks
- Key Lock Cylinders
- Misc.. Linkage, Latches, Pivots and Spring Anchors
- Parking Brake Cable Guides
- Weatherstrip Conditioning
- Windshield Washer Solvent
- Power Steering Fluid
- Refrigerant
- Refrigerant Oil
Technical Service Bulletins
Tools and Equipment
Diagnostic Trouble Codes
Factory Service Tools
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.
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