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2002 Volkswagen Passat GLX 4Motion, 4D Sedan
Repair and Diagnosis (Single Page)
2002 Volkswagen Passat GLX 4Motion, 4D SedanSECTION Repair and Diagnosis (Single Page)
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Quick Lookups
Common Specs & Procedures
- DTC Index - 2.8L (Aha, AMX & ATQ Engines)
Electrical Component Locations
Fluids
Technical Bulletins
Tire Fitment
Wiring Diagrams
- System Wiring Diagrams
- Using lemon2025'S Wiring Diagrams
- Air Conditioning
- Anti-Lock Brakes
- Anti-Theft
- Computer Data Lines
- Cooling Fan
- Cruise Control
- Defoggers
- Engine Performance
- Exterior Lights
- Ground Distribution
- Headlights
- Horn
- Instrument Cluster
- Interior Lights
- Memory Systems
- Navigation
- Power Distribution
- Power Door Locks
- Power Mirrors
- Power Seats
- Power Top/Sunroof
- Power Windows
- Radio
- Shift Interlock
- Starting/Charging
- Supplemental Restraints
- Transmission
- Trunk, Tailgate, Fuel Door
- Warning Systems
- Wiper/Washer
- Using lemon2025'S System Wiring Diagrams
- System Wiring Diagrams
- Accessories & Equipment
- Accessories Control Systems
- Comfort System
- Communication
- 91 Radio, Telephone, Navigation, Trip computer
- Communication
- Radio systems
- Radio systems, performing OBD program functions using VAS 5051/5052
- Radio, 'Premium III' & 'Premium IV'
- General information
- On Board Diagnostic (OBD), function
- Radio - "Premium III", removing and installing
- Radio - "Premium IV", removing and installing
- Radio - "Premium III", multi-pin connector assignments
- Radio - "Premium IV", multi-pin connector assignments
- Anti-theft security code - "Premium III", inputting
- Anti-theft security code - "Premium IV", inputting
- Radio system 'Premium V' &'Premium V - Monsoon'
- Radio, 'Premium VI' & 'Premium VI - Monsoon'
- Amplifier system 'Monsoon'
- Speaker system
- Antenna systems
- General information
- Roof mounted antenna system, overview
- Diversity antenna system (W8 only)
- Diversity antenna system (W8 only), layout
- Antenna Selection Control Module -J515- (W8 only), removing and installing
- Diversity antenna amplifiers (W8 Sedan), removing and installing
- Diversity antenna amplifiers (W8 Wagon), removing and installing
- Antenna cables and connectors, replacing
- Reception interference, suppression measures
- CD Changer, CD Player
- Multi-function steering wheel
- General information
- On Board Diagnostic (OBD)
- Multi-function steering wheel, overview
- Operating unit in steering wheel, removing and installing
- Multi-function steering wheel control module, removing and installing
- Multi-function steering wheel control module multi-pin connector assignments
- Multi-function steering wheel from 12.01, performing OBD program functions using VAS 5051/5052
- Telematics
- General Information
- On Board Diagnostic (OBD)
- Telematic system, component overview
- Telematic Control Head - OnStar ® control buttons, description
- Telematic Control Head - OnStar ® telematics indicator lamp, description
- Telematic Control Head -E264-, removing and installing
- Telematic Control Module -J499- - Passat Wagon, removing and installing
- Telematic Control Module -J499- - Passat Sedan, removing and installing
- Telematic Control Module -J499- multi-pin connector assignments
- Telematic Control Module -J499-, coding
- Telematic Control Module -J499-, reconfiguring
- GPS/Telematics antenna
- GPS/Telematics antenna, overview
- GPS/Telematics antenna - Passat Wagon, removing and installing
- GPS/Telematics antenna - Passat Sedan, removing and installing
- Telephone Microphone -R38-, removing and installing
- Telematics system, troubleshooting using telematics indicator lamp
- Transport Mode, deactivating
- Mobile telephone and two-way radio operation, notes
- 91 Radio, Telephone, Navigation, Trip computer
- Electrical Equipment On Board Diagnostic (OBD) From October 2000
- 01 On Board Diagnostic (OBD)
- On Board Diagnostic (OBD) through 11.01
- On Board Diagnostic (OBD), from 12.01
- Instrument cluster through 11.01, On Board Diagnostic (OBD)
- Instrument cluster through 11.01, On Board Diagnostic (OBD)
- General information
- Electrical and electronic components, locations
- Instrument cluster On Board Diagnostic (OBD), initiating and checking control module versions (function 01)
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Instrument cluster, coding (function 07)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Data Bus On Board Diagnostic Interface -J533- ('Gateway') through 11.01
- Data Bus On Board Diagnostic Interface -J533- ('Gateway') through 11.01
- General information
- Data Bus On Board Diagnostic Interface On Board Diagnostic (OBD), initiating and checking control module versions (function 01)
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Anti-theft Immobilizer, On Board Diagnostic (OBD)
- 01 On Board Diagnostic (OBD)
- Electrical Equipment On Board Diagnostic (OBD) Through September 2000
- 01 On Board Diagnostic (OBD)
- On Board Diagnostic (OBD) through 09.005
- Instrument cluster through 07.99, On Board Diagnostic (OBD)
- General information
- Electrical and electronic components, locations
- Notes
- Sender for fuel gauge -G-, location (front-wheel drive models)
- Sender for fuel gauge -G-, location (all-wheel drive models)
- Sender 2 for fuel supply -G169-, location (all-wheel drive models)
- Sender 3 for fuel supply -G237-, location (all-wheel drive models)
- Outside air temperature sensor -G17-, location
- Speedometer Vehicle Speed Sensor (VSS) -G22-, location
- Engine Coolant Temperature (ECT) Sensor -G2-, location
- Control Module Versions, checking(function 01)
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Instrument Cluster, coding (function 07)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Odometer, adaptation
- Instrument cluster 08.99 >, On Board Diagnostic (OBD)
- General information
- Electrical and electronic components, locations
- Notes
- Sender for fuel gauge -G-, location (front-wheel drive models)
- Sender for fuel gauge -G-, location (all-wheel drive models)
- Sender 2 for fuel supply -G169-, location (all-wheel drive models)
- Sender 3 for fuel supply -G237-, location (all-wheel drive models)
- Outside air temperature sensor -G17-, location
- Speedometer Vehicle Speed Sensor (VSS) -G22-, location
- Control Module Versions, checking(function 01)
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Instrument cluster, coding, function 07)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Odometer adaptation
- CAN-bus On Board Diagnostic (OBD) interface -J533- ('Gateway')
- 01 On Board Diagnostic (OBD)
- Radio, Telephone, Navigation On Board Diagnostic (OBD)
- 01 On Board Diagnostic (OBD)
- Radio system - 'Premium IV' and 'Premium V' (including 'Monsoon'), On Board Diagnostic (OBD)
- General information
- VAG 1551 Scan Tool (ST), connecting, selecting functions and checking control module (radio) version
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM), (function 03)
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Control Module (radio) Version, coding (function 07)
- Read Measuring Value Block (function 08)
- Radio system - 'Premium VI' (including 'Monsoon'), On Board Diagnostic (OBD)
- Multi-function steering wheel > 12.01, On Board Diagnostic (OBD)
- General information
- VAG 1551 Scan Tool (ST), connecting, selecting functions and checking control module version
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM), (function 03)
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Display Group Overview
- Multi-function steering wheel 12.01 >, On Board Diagnostic (OBD)
- Radio system - 'Premium IV' and 'Premium V' (including 'Monsoon'), On Board Diagnostic (OBD)
- 01 On Board Diagnostic (OBD)
- Anti-Theft Systems
- Body Exterior
- 50 Body, front
- Lock carrier
- Tools
- Lock carrier and front bumper reinforcement, assembly overview 09.00
- Lock carrier and front bumper reinforcement, removing and installing 09.00
- Lock carrier and front bumper reinforcement, service position 09.00
- Hydraulic oil cooler, unbolting
- Lock carrier and front bumper reinforcement, assembly overview 10.00
- Lock carrier and front bumper reinforcement, removing and installing 10.00
- Lock carrier and front bumper reinforcement, service position, assembly overview 10.00
- Lock carrier and front bumper reinforcement, moving to service position 10.00
- Fender
- Noise insulation
- Lock carrier
- 55 Hood, lids
- Hood
- Tools
- Hood, assembly overview
- Hood, removing and installing
- Hood, adjusting
- Gas-filled strut, removing
- Releasing gas from gas-filled strut
- Bowden cable for hood lock, assembly overview
- Bowden cable, disconnecting
- Hood lock, assembly overview
- Hood lock, removing and installing
- Hood lock, adjusting
- Hood seal, assembly overview
- Insulation, removing and installing
- Trunk lid (Sedan)
- Tools
- Trunk lid, assembly overview
- Gas-filled strut, removing
- Trunk lid, adjusting 09.00
- Trunk lid, adjusting 10.00
- Trunk lid lock, assembly overview 09.00
- Lock cylinder carrier, removing and installing
- Trunk lid lock and lock cylinder carrier, assembly overview 10.00
- Trunk lid lock and lock cylinder carrier, removing and installing (only US vehicles with emergency release lever) 10.00
- Lock cylinder housing, removing and installing 10.00
- Tailgate (Wagon)
- Tools
- Tailgate (Wagon), assembly overview
- Gas-filled strut, removing
- Tailgate lock (wagon), assembly overview 09.00
- Lock cylinder carrier, removing and installing (wagon) 09.00
- Lock cylinder, removing and installing (wagon) 09.00
- Tailgate lock and lock cylinder carrier, removing and installing 10.00
- Lock cylinder housing, removing and installing 10.00
- Tank flap unit
- Hood
- 57 Front doors/door components/central locking system
- Front door
- Tools
- Front door, assembly overview
- Front door, removing and installing
- Front door, adjusting
- Door handle and door lock , assembly overview
- Lock cylinder housing, removing and installing
- Door handle, removing and installing
- Door lock, removing and installing
- Vehicles with electrical window regulators
- Inner release handle, removing
- Door seals
- Inner door seal, removing and installing
- Securing knob for locking rod, removing and installing
- Central locking system
- Central locking and convenience systems, assembly overview
- Batteries for key (non-folding) with radio-frequency remote control, removing and installing
- Batteries for key (foldable) with radio-frequency remote control, removing and installing 07.00
- Battery for key with radio-frequency remote control (foldable), assembly overview 08.00
- Batteries for main key (foldable) with radio-frequency remote control - assembly overview 11.00
- Batteries for main key (folding) with radio-frequency remote control, removing and installing 11.00
- Adaptation of keys with radio-frequency remote control
- Front door
- 58 Rear doors/door components
- Rear doors
- Tools
- Rear door, assembly overview
- Rear door, removing and installing
- Rear door, adjusting
- Door handle and door lock, assembly overview
- Door handle, removing and installing
- Door lock, removing and installing
- Door window, installing to window regulator
- Inner release handle, removing
- Door seals
- Inner door seal, removing and installing
- Rear doors
- 60 Sunroof
- Sunroof with glass panel 07.98
- Tools
- Sunroof with glass panel, assembly overview
- Glass panel for sunroof, removing
- Glass panel for sunroof, installing
- Glass panel for sunroof, adjusting (height adjustment)
- Panel seal, adjusting
- Panel seal, replacing
- Wind deflector, removing
- Sun protection, removing
- Drive motor for sunroof, removing
- Drive motor for sunroof, adjusting ("0" position)
- Automatic rotary switch for sunroof, removing
- Parallel movement, checking
- Parallel movement, adjusting
- Sunroof installation unit, removing and installing
- Operation without power to unit
- Slotted guide rail, removing
- Water drain hoses, cleaning
- Sunroof with glass panel 08.98
- Tools
- Function
- Sunroof with glass panel, assembly overview
- Boot, removing and installing
- Glass panel for sunroof, removing
- Glass panel for sunroof, installing
- Glass panel for sunroof, adjusting (height adjustment)
- Panel seal, adjusting
- Panel seal, replacing
- Wind deflector, removing and installing
- Sun protection, removing
- Sunroof drive motor, removing and installing
- Drive motor for sunroof, adjusting ("0" position)
- Automatic rotary switch for sunroof, removing
- Parallel movement, checking
- Parallel movement, adjusting
- Installation unit, removing and installing
- Operation without electrical power to unit
- Slotted guide rail, removing
- Water drain hoses, cleaning
- Sunroof with glass panel 07.98
- 63 Bumper
- Front bumper
- Tools
- Front bumper cover, assembly overview 09.00
- Front bumper cover, removing and installing 09.00
- Release lever, removing
- Guide piece, adjusting
- Front bumper cover, assembly overview 10.00
- Front bumper cover, removing and installing 10.00
- Front bumper cover accessories, assembly overview 10.00
- Protective molding, removing and installing
- Installation of license plate holder (US vehicles only)
- Front bumper cover lower assembly components, assembly overview 10.00
- Bumper carrier and impact absorber, assembly overview (US vehicles only) 10.00
- Rear bumper (Sedan)
- Tools
- Rear bumper cover, assembly overview 09.00
- Rear bumper cover, removing and installing 09.00
- Rear bumper cover, assembly overview 10.00
- Rear bumper cover, removing and installing 10.00
- Rear bumper cover accessories, assembly overview 10.00
- Bumper strip, removing and installing
- Rear bumper cover lower assembly components, assembly overview 10.00
- Bumper carrier and impact absorber, assembly overview (4Motion, all US-vehicles) 10.00
- Rear bumper (Wagon)
- Tools
- Rear bumper cover, assembly overview 09.00
- Rear bumper cover, removing and installing 09.00
- Rear bumper cover, assembly overview 10.00
- Rear bumper cover, removing and installing 10.00
- Rear bumper cover accessories, assembly overview 10.00
- Protective molding, removing and installing
- Transparent foil, bonding
- Rear bumper cover lower assembly components, assembly overview 10.00
- Bumper carrier and impact absorber, assembly overview (4Motion, all US-vehicles) 10.00
- Front bumper
- 64 Glass
- Flush-bonded windows
- Tools
- Materials
- Windshield, assembly overview
- Plenum chamber cover, removing and installing
- Windshield, removing
- Windshield, installing
- Side window (Wagon), assembly overview 09.00
- Side window (Wagon), assembly overview 10.00
- Undamaged side window, removing
- Damaged side window, removing
- Side window (Sedan), assembly overview 09.00
- Side window (Sedan), assembly overview 10.00
- Side window, installing
- Rear window (Wagon), assembly overview
- Undamaged rear window, removing (Wagon)
- Rear window, assembly overview
- Undamaged rear window, removing
- Damaged rear window, removing
- Installing rear window
- Preparing undamaged window for glazing
- Preparing new window for glazing
- Preparing new window without pre-coating for glazing
- Preparing window flange for glazing
- Installation notes
- Minimum curing time
- Paint damage, repairing
- Cleaning when soiled by adhesive sealing material
- Front door window
- Rear door window
- Flush-bonded windows
- 66 Exterior equipment
- 50 Body, front
- Body On Board Diagnostic (OBD)
- 01 On Board Diagnostic (OBD)
- On Board Diagnostic (OBD)
- Airbag system, On Board Diagnostic (OBD)
- Diagnostic Trouble Code (DTC) table: V.A.G codes
- DTCs V.A.G 00000 to 65535
- Airbag Control Module, coding
- Read Measured Value Block
- DTCs V.A.G 00000 to 01389
- Output Diagnostic Test Mode
- Display group overview
- Display Group Overview
- Break Down Of Display Content For Display Group Number 001
- Break Down Of Display Content For Display Group Number 002
- Break Down Of Display Content For Display Group Number 003
- Break Down Of Display Content For Display Group Number 004
- Break Down Of Display Content For Display Group Number 005
- Break Down Of Display Content For Display Group Number 006
- Break Down Of Display Content For Display Group Number 007
- Break Down Of Display Content For Display Group Number 008
- Break Down Of Display Content For Display Group Number 009
- Break Down Of Display Content For Display Group Number 010
- Break Down Of Display Content For Display Group Number 011
- Break Down Of Display Content For Display Group Number 012
- Break Down Of Display Content For Display Group Number 013
- Break Down Of Display Content For Display Group Number 014
- Break Down Of Display Content For Display Group Number 015
- Break Down Of Display Content For Display Group Number 016
- Adaptation: matching ignition keys to radio frequency remote control
- DTCs V.A.G 00000 to 01485
- Reading Measured Value Block
- Radio frequency remote control functions >05.98
- Batteries for main key with remote control, removing and installing
- Batteries for the (folding) key with radio wave remote control >07.00, removing and installing
- Battery for key (folding) with radio wave remote control 08.00 >, removing and installing
- Adapting keys to radio wave remote control
- DTCs V.A.G 00000 to 01461
- VAS 5056 Test box
- Comfort system > 07.97, On Board Diagnostic (OBD)
- Comfort system 08.97 >10.00,On Board Diagnostic (OBD)
- Function
- Anti-theft alarm system, determining possible sources for activation
- Interior monitoring system, description
- System active indicator
- Comfort system On Board Diagnostic (OBD), initiating
- Overview of selectable functions
- Check Control Module Version
- Code Control Module
- Check DTC Memory
- Erase DTC memory
- End Output
- Comfort system 10.00 >,On Board Diagnostic (OBD)
- Central locking system (1998), adaptation
- Central locking system 1999 >, adaptation
- Driver's side seat adjustment, On Board Diagnostic (OBD)
- Seat adjustment, function
- On Board Diagnostic (OBD), function
- Memory system, initializing
- Seat and mirror settings for normal driving, storing
- Mirror setting with transmission selector in reverse position, storing
- Allocating radio frequency remote control key to memory buttons
- Seat and mirror settings for normal driving, activating
- Mirror setting with selector in reverse position, activating
- Seat adjustment On Board Diagnostic (OBD), initiating
- Overview of functions
- Check Control Module Version
- Check DTC Memory
- Erase DTC Memory
- End Output
- 01 On Board Diagnostic (OBD)
- Comfort System
- Electrical Equipment
- 27 - Battery, Starter, Generator, Cruise control
- Battery A
- Battery, checking
- Charge battery
- Charge battery
- Battery charging unit VAS 5095 A
- Notes
- Device description of Battery charging unit VAS 5095 A
- Charging battery using battery charging unit VAS 5095 A
- Charging severely discharged battery using battery charging unit VAS 5095 A
- Assistance mode using battery charging unit VAS 5095 A
- Floating operation / charge retention using battery charging unit VAS 5095 A
- Battery charging unit VAS 5900
- Notes
- Device description of Battery charging unit VAS 5900
- Charging battery using battery charging unit VAS 5900
- Service charging using battery charging unit VAS 5900
- Charging severely discharged batteries using battery charging unit VAS 5900
- Assistance mode using battery charging unit VAS 5900
- Charge retention using battery charging unit VAS 5900
- Severely discharged batteries
- Battery A, disconnecting and connecting
- Battery A, removing and installing
- Tightening torques: Battery A
- Starter B
- Tightening torques: Starter
- Generator C
- Generator C
- Characteristics of compact generators
- V-belt, checking
- Ribbed belt, checking
- Ribbed belt, checking (8-cylinder gasoline engine)
- Generator, checking
- 4-cylinder gasoline engine (vehicles 04.99)
- 4-cylinder gasoline engine (vehicles 05.99)
- 6-cylinder gasoline engine (vehicles 04.99)
- 6-cylinder gasoline engine (vehicles 05.99)
- Generator, 8-cylinder gasoline engine
- 4-cylinder diesel engine (vehicles 04.99)
- 4-cylinder diesel engine (vehicles 05.99)
- Ribbed Belt Drives
- 4-cylinder gasoline engines, engine codes ADP, ADR, AEB, ARG, APT, ANB, APU without A/C compressor
- 4-cylinder gasoline engines, engine codes ADP, ADR, AEB, ARG, APT, ANB, APU with A/C compressor
- 4-cylinder gasoline engines, engine codes AHL, ALZ, ANA, ARM, ASU, AUZ, AWT, AZM without A/C compressor
- 4-cylinder gasoline engines, engine codes AHL, ALZ, ANA, ARM, ASU, AUZ, AWT, AZM with A/C compressor
- 5-cylinder gasoline engines, engine codes AGZ, AZX without A/C compressor
- 5-cylinder gasoline engines, engine codes AGZ, AZX with A/C compressor
- 6-cylinder gasoline engines, engine codes ACK, ALG, AMX, APR, AQD without A/C compressor
- 6-cylinder gasoline engines, engine codes ACK, ALG, AMX, APR, AQD with A/C compressor
- 8-cylinder gasoline engine with A/C compressor
- 4-cylinder diesel engines, engine codes AFN, AHH, AHU, AVG without A/C compressor
- 4-cylinder diesel engines, engine codes AFN, AHH, AHU, AVG with A/C compressor
- 4-cylinder diesel engines, engine codes AJM, ATJ, AVB, AVF, AWX, BGW without A/C compressor
- 4-cylinder diesel engines, engine codes AJM, ATJ, AVB, AVF, AWX, BGW with A/C compressor
- 6-cylinder diesel engines, engine codes AFB, AKN without A/C compressor
- 6-cylinder diesel engines, engine codes AFB, AKN with A/C compressor
- Carbon brushes for generator C, checking (vehicles 04.99)
- Carbon brushes for generator C, checking (vehicles 05.99)
- Voltage regulator C1 for generator C, removing and installing (vehicles 04.99)
- Voltage regulator C1 for generator C, removing and installing (vehicles 05.99)
- Ribbed belt pulley at generator C, removing and installing
- Ribbed belt pulley with free wheel, installing
- Tightening torques: Generator
- Cruise Control System (CCS), removing and installing (vehicles without Electronic Power Control (EPC))
- Cruise Control System (CCS), removing and installing (vehicles with Electronic Power Control (EPC))
- 90 - Instruments
- Instrument cluster
- Instrument cluster
- Instrument cluster, replacing
- Instrument cluster, removing and installing
- Bulbs in instrument cluster, replacing
- Connector assignment of connectors on instrument cluster (vehicles 04.99)
- Connector assignment of connectors on instrument cluster (vehicles 05.99 04.01)
- Connector assignment of connectors on instrument cluster (vehicles 05.01)
- Indicator lamp symbols in instrument cluster (vehicles 11.03)
- Description of display controls
- Instrument cluster
- 92 - Windshield wiper and washer system
- Windshield wiper system
- Windshield wiper system
- Front windshield wiper system, removing and installing
- Notes
- Windshield wiper system, removing
- Wiper arms, removing
- Plenum chamber cover, removing
- Cowl, removing
- Wiper frame with linkage and Windshield Wiper Motor V, removing
- Removing Windshield Wiper Motor V from wiper frame
- Installing Windshield Wiper Motor V into wiper frame
- Wiper frame with linkage and Windshield Wiper Motor V, installing
- Wiper arms, removing and installing
- Windshield wiper rest position, adjusting
- Wiper blade, removing and installing
- Aero wipers, removing and installing
- Rain sensor G213, removing and installing
- Installation of new adhesive pad at rain sensor (Valeo)
- Windshield washer system
- Windshield washer system
- Windshield washer system - assembly overview
- Tank for windshield washer system and headlamp cleaning system, removing and installing
- Windshield and Rear Window Washer Pump V59, removing and installing
- Spray nozzles for windshield washer system, removing and installing
- Spray nozzles for windshield washer system, adjusting
- Rear window wiper system
- Rear window washer system
- Headlamp cleaning system
- Headlamp cleaning system
- Headlamp cleaning system - assembly overview
- Headlamp Washer Pump V11, removing and installing
- Lift cylinder for spray nozzles, removing and installing
- Lift cylinder cap, replacing (vehicles 10.00)
- Spray nozzles for headlamp cleaning system, adjusting
- Headlamp washer system, ventilating
- Washer hose connections of washer fluid lines
- Washer hose repairs
- Tightening torques: Windshield wiper and washer system
- Windshield wiper system
- 94 - Lights, Switches - Exterior
- Main headlamps
- Main headlamps
- Main headlamps - assembly overview (vehicles 09.00)
- Main headlamps - assembly overview (vehicles 10.00)
- Headlamp, removing and installing (vehicles 09.00)
- Headlamp, removing and installing (vehicles 10.00)
- Fog lamp, removing and installing (vehicles 10.00)
- Side headlamp locating pin, servicing (vehicles 09.00)
- Headlamp retainers, servicing (vehicles 10.00)
- Bulbs for headlamp, replacing (vehicles 09.00)
- Bulbs for headlamp, replacing (vehicles 10.00)
- Left Headlamp Beam Adjustment Motor V48 and Right Headlamp Beam Adjustment Motor V49, removing and installing (vehicles 09.00)
- Left Headlamp Beam Adjustment Motor V48 and Right Headlamp Beam Adjustment Motor V49, removing and installing (vehicles 10.00)
- Headlamp, adjusting (vehicles 09.00)
- Main headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14
- Main headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14
- Notes on application and safety instructions for gas discharge lamps
- Headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14 - assembly overview (vehicles 09.00)
- Headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14 - assembly overview (vehicles 10.00)
- Bulbs for headlamp with gas discharge lamp, replacing (vehicles 09.00)
- Bulbs for headlamp with gas discharge lamp, replacing (vehicles 10.00)
- Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14 for low beam, replacing
- Left High Beam Headlamp M30 and Right High Beam Headlamp M32, replacing
- Bulb for parking light, replacing
- Left Front Turn Signal Lamp M5 and Right Front Turn Signal Lamp M7, replacing
- Left Headlamp Beam Adjustment Motor V48 and Right Headlamp Beam Adjustment Motor V49, removing and installing (vehicles with headlamps with gas discharge lamp)
- Left High-intensity Gas Discharge Lamp Control Module J343 or Right High-intensity Gas Discharge Lamp Control Module J344, removing and installing (vehicles 09.00)
- Left High-intensity Gas Discharge Lamp Control Module J343 or Right High-intensity Gas Discharge Lamp Control Module J344 (vehicles 10.00)
- Headlamp Range Control Module, removing and installing
- Left Front Level Control System Sensor G78, removing and installing (vehicles 10.00)
- Left Rear Level Control System Sensor G76, removing and installing (vehicles 10.00)
- Headlamps with gas discharge lamps, adjusting
- Front turn signal lamps
- Side turn signal lamp or mirror turn signal lamp, removing and installing
- Taillamps
- Taillamp - assembly overview (vehicles 09.00)
- Taillamp, sedan - assembly overview (vehicles 10.00)
- Taillamp - assembly overview (wagon 10.00)
- Taillamp, removing and installing (vehicles 09.00)
- Taillamp, removing and installing (sedan 10.00)
- Taillamp, removing and installing (wagon 10.00)
- Bulb carrier for taillamp, removing and installing (vehicles 09.00)
- Bulb carrier for taillamp, removing and installing (vehicles 10.00)
- Bulb carrier for taillamp, removing and installing (wagon 10.00)
- License Plate Light X, removing and installing (vehicles 09.00)
- License Plate Light X, removing and installing (vehicles 10.00)
- High-mount Brake Light M25
- Steering column switch, removing and installing
- Steering column switch, removing and installing
- Connector Assignment On Steering Column Switch
- Windshield Wiper/Washer Switch E22, Windshield Wiper Intermittent Regulator E38, Multi-Function Indicator Mode Select Switch E86 and Multi-Function Indicator Memory Switch E109 (vehicles → 07.97)
- Windshield Wiper/Washer Switch E22, Windshield Wiper Intermittent Regulator E38, Multi-Function Indicator Mode Select Switch E86 and Multi-Function Indicator Memory Switch E109 (vehicles 08.97 →)
- Turn Signal Switch E2, Headlamp Dimmer/Flasher Switch E4, Parking Lamp Switch E19
- Cruise Control Switch E45 and Cruise Control -SET- Button E227
- Ignition/Starter Switch D lock cylinder
- Main headlamps
- 96 - Lights, Switches - Interior, Anti-theft
- Immobilizer
- Interior lights and switches
- Glove Compartment Light W6, removing and installing
- Interior lamp, removing and installing
- Luggage Compartment Light W3, removing and installing
- Right Rear Reading Light W12 and Left Rear Reading Light W11
- Right Rear Reading Light W12 with Interior Monitoring Sensor G273 and Left Rear Reading Light W11 with Interior Monitoring Transmitter G274
- Front Passengers Airbag Disabled Indicator Lamp K145, removing and installing
- Headlamp Adjuster E102 and E20 with Headlamp Adjuster Control Illumination L54, removing and installing
- Light Switch E1 and Fog Lamp Switch E23 with Headlamp Switch Illumination L9, removing and installing
- Window regulator switch, removing and installing
- Luggage Compartment Light Switch F5 with Rear Lid Unlock Switch E165, removing and installing (wagon)
- Mirror Adjustment Switch E43 with Mirror Selector Switch E48 with Mirror Adjustment Switch Illumination L78, removing and installing
- Fuel Tank Lid Unlock Button E319, removing and installing (vehicles 09.00)
- Fuel Tank Lid Unlock Button E319 and Rear Lid Remote Unlock Switch E188 with Remote Unlock Switch Illumination L104, removing and installing (vehicles 10.00)
- Switch in center of instrument cluster, removing and installing
- Door contact switch, removing and installing
- Sunroof Regulator E139, removing and installing
- Rear Lid Handle Unlock Switch E234, removing and installing (vehicles 10.00)
- Rear Lid Central Locking System Motor V53, removing and installing (sedan 10.00)
- Rear Lid Central Locking System Motor V53, removing and installing (wagon 10.00)
- Anti-theft protection system with interior monitoring
- Anti-theft protection system with interior monitoring
- Assembly overview
- Comfort System Central Control Module J393
- Interior Monitoring Sensor G273, right and Interior Monitoring Transmitter G274, left, removing and installing
- Interior Monitoring Deactivation Switch E267 with Interior Monitoring Deactivation Switch Illumination L118, removing and installing
- Alarm Horn H12, removing and installing
- Alarm Horn H8, removing and installing
- 97 - Wiring
- Vehicle Diagnosis, Testing and Information Systems
- Fuse holder and relay carrier, removing and installing
- Fuse holder and relay carrier, removing and installing
- Fuse holder, removing and installing
- Relay panel and 13-pin relay carrier, removing and installing
- Protective housing for control modules in plenum chamber, removing and installing
- Secondary relay carrier with secondary fuse holder, removing and installing
- Wiring harness and connectors, repairing
- 27 - Battery, Starter, Generator, Cruise control
- Electrical Equipment On Board Diagnostic (OBD) From October 2000
- 01 On Board Diagnostic (OBD)
- On Board Diagnostic (OBD) through 11.01
- On Board Diagnostic (OBD), from 12.01
- Instrument cluster through 11.01, On Board Diagnostic (OBD)
- Instrument cluster through 11.01, On Board Diagnostic (OBD)
- General information
- Electrical and electronic components, locations
- Instrument cluster On Board Diagnostic (OBD), initiating and checking control module versions (function 01)
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Instrument cluster, coding (function 07)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Data Bus On Board Diagnostic Interface -J533- ('Gateway') through 11.01
- Data Bus On Board Diagnostic Interface -J533- ('Gateway') through 11.01
- General information
- Data Bus On Board Diagnostic Interface On Board Diagnostic (OBD), initiating and checking control module versions (function 01)
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Anti-theft Immobilizer, On Board Diagnostic (OBD)
- 01 On Board Diagnostic (OBD)
- Electrical Equipment On Board Diagnostic (OBD) Through September 2000
- 01 On Board Diagnostic (OBD)
- On Board Diagnostic (OBD) through 09.005
- Instrument cluster through 07.99, On Board Diagnostic (OBD)
- General information
- Electrical and electronic components, locations
- Notes
- Sender for fuel gauge -G-, location (front-wheel drive models)
- Sender for fuel gauge -G-, location (all-wheel drive models)
- Sender 2 for fuel supply -G169-, location (all-wheel drive models)
- Sender 3 for fuel supply -G237-, location (all-wheel drive models)
- Outside air temperature sensor -G17-, location
- Speedometer Vehicle Speed Sensor (VSS) -G22-, location
- Engine Coolant Temperature (ECT) Sensor -G2-, location
- Control Module Versions, checking(function 01)
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Instrument Cluster, coding (function 07)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Odometer, adaptation
- Instrument cluster 08.99 >, On Board Diagnostic (OBD)
- General information
- Electrical and electronic components, locations
- Notes
- Sender for fuel gauge -G-, location (front-wheel drive models)
- Sender for fuel gauge -G-, location (all-wheel drive models)
- Sender 2 for fuel supply -G169-, location (all-wheel drive models)
- Sender 3 for fuel supply -G237-, location (all-wheel drive models)
- Outside air temperature sensor -G17-, location
- Speedometer Vehicle Speed Sensor (VSS) -G22-, location
- Control Module Versions, checking(function 01)
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Instrument cluster, coding, function 07)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Odometer adaptation
- CAN-bus On Board Diagnostic (OBD) interface -J533- ('Gateway')
- 01 On Board Diagnostic (OBD)
- Body Exterior
- Body Interior
- Communication Devices
- Comfort System
- Communication
- 91 Radio, Telephone, Navigation, Trip computer
- Communication
- Radio systems
- Radio systems, performing OBD program functions using VAS 5051/5052
- Radio, 'Premium III' & 'Premium IV'
- General information
- On Board Diagnostic (OBD), function
- Radio - "Premium III", removing and installing
- Radio - "Premium IV", removing and installing
- Radio - "Premium III", multi-pin connector assignments
- Radio - "Premium IV", multi-pin connector assignments
- Anti-theft security code - "Premium III", inputting
- Anti-theft security code - "Premium IV", inputting
- Radio system 'Premium V' &'Premium V - Monsoon'
- Radio, 'Premium VI' & 'Premium VI - Monsoon'
- Amplifier system 'Monsoon'
- Speaker system
- Antenna systems
- General information
- Roof mounted antenna system, overview
- Diversity antenna system (W8 only)
- Diversity antenna system (W8 only), layout
- Antenna Selection Control Module -J515- (W8 only), removing and installing
- Diversity antenna amplifiers (W8 Sedan), removing and installing
- Diversity antenna amplifiers (W8 Wagon), removing and installing
- Antenna cables and connectors, replacing
- Reception interference, suppression measures
- CD Changer, CD Player
- Multi-function steering wheel
- General information
- On Board Diagnostic (OBD)
- Multi-function steering wheel, overview
- Operating unit in steering wheel, removing and installing
- Multi-function steering wheel control module, removing and installing
- Multi-function steering wheel control module multi-pin connector assignments
- Multi-function steering wheel from 12.01, performing OBD program functions using VAS 5051/5052
- Telematics
- General Information
- On Board Diagnostic (OBD)
- Telematic system, component overview
- Telematic Control Head - OnStar ® control buttons, description
- Telematic Control Head - OnStar ® telematics indicator lamp, description
- Telematic Control Head -E264-, removing and installing
- Telematic Control Module -J499- - Passat Wagon, removing and installing
- Telematic Control Module -J499- - Passat Sedan, removing and installing
- Telematic Control Module -J499- multi-pin connector assignments
- Telematic Control Module -J499-, coding
- Telematic Control Module -J499-, reconfiguring
- GPS/Telematics antenna
- GPS/Telematics antenna, overview
- GPS/Telematics antenna - Passat Wagon, removing and installing
- GPS/Telematics antenna - Passat Sedan, removing and installing
- Telephone Microphone -R38-, removing and installing
- Telematics system, troubleshooting using telematics indicator lamp
- Transport Mode, deactivating
- Mobile telephone and two-way radio operation, notes
- 91 Radio, Telephone, Navigation, Trip computer
- Radio, Telephone, Navigation On Board Diagnostic (OBD)
- 01 On Board Diagnostic (OBD)
- Radio system - 'Premium IV' and 'Premium V' (including 'Monsoon'), On Board Diagnostic (OBD)
- General information
- VAG 1551 Scan Tool (ST), connecting, selecting functions and checking control module (radio) version
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM), (function 03)
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Control Module (radio) Version, coding (function 07)
- Read Measuring Value Block (function 08)
- Radio system - 'Premium VI' (including 'Monsoon'), On Board Diagnostic (OBD)
- Multi-function steering wheel > 12.01, On Board Diagnostic (OBD)
- General information
- VAG 1551 Scan Tool (ST), connecting, selecting functions and checking control module version
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM), (function 03)
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Display Group Overview
- Multi-function steering wheel 12.01 >, On Board Diagnostic (OBD)
- Radio system - 'Premium IV' and 'Premium V' (including 'Monsoon'), On Board Diagnostic (OBD)
- 01 On Board Diagnostic (OBD)
- Cruise Control Systems
- Comfort System
- Electrical Equipment
- 27 - Battery, Starter, Generator, Cruise control
- Battery A
- Battery, checking
- Charge battery
- Charge battery
- Battery charging unit VAS 5095 A
- Notes
- Device description of Battery charging unit VAS 5095 A
- Charging battery using battery charging unit VAS 5095 A
- Charging severely discharged battery using battery charging unit VAS 5095 A
- Assistance mode using battery charging unit VAS 5095 A
- Floating operation / charge retention using battery charging unit VAS 5095 A
- Battery charging unit VAS 5900
- Notes
- Device description of Battery charging unit VAS 5900
- Charging battery using battery charging unit VAS 5900
- Service charging using battery charging unit VAS 5900
- Charging severely discharged batteries using battery charging unit VAS 5900
- Assistance mode using battery charging unit VAS 5900
- Charge retention using battery charging unit VAS 5900
- Severely discharged batteries
- Battery A, disconnecting and connecting
- Battery A, removing and installing
- Tightening torques: Battery A
- Starter B
- Tightening torques: Starter
- Generator C
- Generator C
- Characteristics of compact generators
- V-belt, checking
- Ribbed belt, checking
- Ribbed belt, checking (8-cylinder gasoline engine)
- Generator, checking
- 4-cylinder gasoline engine (vehicles 04.99)
- 4-cylinder gasoline engine (vehicles 05.99)
- 6-cylinder gasoline engine (vehicles 04.99)
- 6-cylinder gasoline engine (vehicles 05.99)
- Generator, 8-cylinder gasoline engine
- 4-cylinder diesel engine (vehicles 04.99)
- 4-cylinder diesel engine (vehicles 05.99)
- Ribbed Belt Drives
- 4-cylinder gasoline engines, engine codes ADP, ADR, AEB, ARG, APT, ANB, APU without A/C compressor
- 4-cylinder gasoline engines, engine codes ADP, ADR, AEB, ARG, APT, ANB, APU with A/C compressor
- 4-cylinder gasoline engines, engine codes AHL, ALZ, ANA, ARM, ASU, AUZ, AWT, AZM without A/C compressor
- 4-cylinder gasoline engines, engine codes AHL, ALZ, ANA, ARM, ASU, AUZ, AWT, AZM with A/C compressor
- 5-cylinder gasoline engines, engine codes AGZ, AZX without A/C compressor
- 5-cylinder gasoline engines, engine codes AGZ, AZX with A/C compressor
- 6-cylinder gasoline engines, engine codes ACK, ALG, AMX, APR, AQD without A/C compressor
- 6-cylinder gasoline engines, engine codes ACK, ALG, AMX, APR, AQD with A/C compressor
- 8-cylinder gasoline engine with A/C compressor
- 4-cylinder diesel engines, engine codes AFN, AHH, AHU, AVG without A/C compressor
- 4-cylinder diesel engines, engine codes AFN, AHH, AHU, AVG with A/C compressor
- 4-cylinder diesel engines, engine codes AJM, ATJ, AVB, AVF, AWX, BGW without A/C compressor
- 4-cylinder diesel engines, engine codes AJM, ATJ, AVB, AVF, AWX, BGW with A/C compressor
- 6-cylinder diesel engines, engine codes AFB, AKN without A/C compressor
- 6-cylinder diesel engines, engine codes AFB, AKN with A/C compressor
- Carbon brushes for generator C, checking (vehicles 04.99)
- Carbon brushes for generator C, checking (vehicles 05.99)
- Voltage regulator C1 for generator C, removing and installing (vehicles 04.99)
- Voltage regulator C1 for generator C, removing and installing (vehicles 05.99)
- Ribbed belt pulley at generator C, removing and installing
- Ribbed belt pulley with free wheel, installing
- Tightening torques: Generator
- Cruise Control System (CCS), removing and installing (vehicles without Electronic Power Control (EPC))
- Cruise Control System (CCS), removing and installing (vehicles with Electronic Power Control (EPC))
- 90 - Instruments
- Instrument cluster
- Instrument cluster
- Instrument cluster, replacing
- Instrument cluster, removing and installing
- Bulbs in instrument cluster, replacing
- Connector assignment of connectors on instrument cluster (vehicles 04.99)
- Connector assignment of connectors on instrument cluster (vehicles 05.99 04.01)
- Connector assignment of connectors on instrument cluster (vehicles 05.01)
- Indicator lamp symbols in instrument cluster (vehicles 11.03)
- Description of display controls
- Instrument cluster
- 92 - Windshield wiper and washer system
- Windshield wiper system
- Windshield wiper system
- Front windshield wiper system, removing and installing
- Notes
- Windshield wiper system, removing
- Wiper arms, removing
- Plenum chamber cover, removing
- Cowl, removing
- Wiper frame with linkage and Windshield Wiper Motor V, removing
- Removing Windshield Wiper Motor V from wiper frame
- Installing Windshield Wiper Motor V into wiper frame
- Wiper frame with linkage and Windshield Wiper Motor V, installing
- Wiper arms, removing and installing
- Windshield wiper rest position, adjusting
- Wiper blade, removing and installing
- Aero wipers, removing and installing
- Rain sensor G213, removing and installing
- Installation of new adhesive pad at rain sensor (Valeo)
- Windshield washer system
- Windshield washer system
- Windshield washer system - assembly overview
- Tank for windshield washer system and headlamp cleaning system, removing and installing
- Windshield and Rear Window Washer Pump V59, removing and installing
- Spray nozzles for windshield washer system, removing and installing
- Spray nozzles for windshield washer system, adjusting
- Rear window wiper system
- Rear window washer system
- Headlamp cleaning system
- Headlamp cleaning system
- Headlamp cleaning system - assembly overview
- Headlamp Washer Pump V11, removing and installing
- Lift cylinder for spray nozzles, removing and installing
- Lift cylinder cap, replacing (vehicles 10.00)
- Spray nozzles for headlamp cleaning system, adjusting
- Headlamp washer system, ventilating
- Washer hose connections of washer fluid lines
- Washer hose repairs
- Tightening torques: Windshield wiper and washer system
- Windshield wiper system
- 94 - Lights, Switches - Exterior
- Main headlamps
- Main headlamps
- Main headlamps - assembly overview (vehicles 09.00)
- Main headlamps - assembly overview (vehicles 10.00)
- Headlamp, removing and installing (vehicles 09.00)
- Headlamp, removing and installing (vehicles 10.00)
- Fog lamp, removing and installing (vehicles 10.00)
- Side headlamp locating pin, servicing (vehicles 09.00)
- Headlamp retainers, servicing (vehicles 10.00)
- Bulbs for headlamp, replacing (vehicles 09.00)
- Bulbs for headlamp, replacing (vehicles 10.00)
- Left Headlamp Beam Adjustment Motor V48 and Right Headlamp Beam Adjustment Motor V49, removing and installing (vehicles 09.00)
- Left Headlamp Beam Adjustment Motor V48 and Right Headlamp Beam Adjustment Motor V49, removing and installing (vehicles 10.00)
- Headlamp, adjusting (vehicles 09.00)
- Main headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14
- Main headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14
- Notes on application and safety instructions for gas discharge lamps
- Headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14 - assembly overview (vehicles 09.00)
- Headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14 - assembly overview (vehicles 10.00)
- Bulbs for headlamp with gas discharge lamp, replacing (vehicles 09.00)
- Bulbs for headlamp with gas discharge lamp, replacing (vehicles 10.00)
- Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14 for low beam, replacing
- Left High Beam Headlamp M30 and Right High Beam Headlamp M32, replacing
- Bulb for parking light, replacing
- Left Front Turn Signal Lamp M5 and Right Front Turn Signal Lamp M7, replacing
- Left Headlamp Beam Adjustment Motor V48 and Right Headlamp Beam Adjustment Motor V49, removing and installing (vehicles with headlamps with gas discharge lamp)
- Left High-intensity Gas Discharge Lamp Control Module J343 or Right High-intensity Gas Discharge Lamp Control Module J344, removing and installing (vehicles 09.00)
- Left High-intensity Gas Discharge Lamp Control Module J343 or Right High-intensity Gas Discharge Lamp Control Module J344 (vehicles 10.00)
- Headlamp Range Control Module, removing and installing
- Left Front Level Control System Sensor G78, removing and installing (vehicles 10.00)
- Left Rear Level Control System Sensor G76, removing and installing (vehicles 10.00)
- Headlamps with gas discharge lamps, adjusting
- Front turn signal lamps
- Side turn signal lamp or mirror turn signal lamp, removing and installing
- Taillamps
- Taillamp - assembly overview (vehicles 09.00)
- Taillamp, sedan - assembly overview (vehicles 10.00)
- Taillamp - assembly overview (wagon 10.00)
- Taillamp, removing and installing (vehicles 09.00)
- Taillamp, removing and installing (sedan 10.00)
- Taillamp, removing and installing (wagon 10.00)
- Bulb carrier for taillamp, removing and installing (vehicles 09.00)
- Bulb carrier for taillamp, removing and installing (vehicles 10.00)
- Bulb carrier for taillamp, removing and installing (wagon 10.00)
- License Plate Light X, removing and installing (vehicles 09.00)
- License Plate Light X, removing and installing (vehicles 10.00)
- High-mount Brake Light M25
- Steering column switch, removing and installing
- Steering column switch, removing and installing
- Connector Assignment On Steering Column Switch
- Windshield Wiper/Washer Switch E22, Windshield Wiper Intermittent Regulator E38, Multi-Function Indicator Mode Select Switch E86 and Multi-Function Indicator Memory Switch E109 (vehicles → 07.97)
- Windshield Wiper/Washer Switch E22, Windshield Wiper Intermittent Regulator E38, Multi-Function Indicator Mode Select Switch E86 and Multi-Function Indicator Memory Switch E109 (vehicles 08.97 →)
- Turn Signal Switch E2, Headlamp Dimmer/Flasher Switch E4, Parking Lamp Switch E19
- Cruise Control Switch E45 and Cruise Control -SET- Button E227
- Ignition/Starter Switch D lock cylinder
- Main headlamps
- 96 - Lights, Switches - Interior, Anti-theft
- Immobilizer
- Interior lights and switches
- Glove Compartment Light W6, removing and installing
- Interior lamp, removing and installing
- Luggage Compartment Light W3, removing and installing
- Right Rear Reading Light W12 and Left Rear Reading Light W11
- Right Rear Reading Light W12 with Interior Monitoring Sensor G273 and Left Rear Reading Light W11 with Interior Monitoring Transmitter G274
- Front Passengers Airbag Disabled Indicator Lamp K145, removing and installing
- Headlamp Adjuster E102 and E20 with Headlamp Adjuster Control Illumination L54, removing and installing
- Light Switch E1 and Fog Lamp Switch E23 with Headlamp Switch Illumination L9, removing and installing
- Window regulator switch, removing and installing
- Luggage Compartment Light Switch F5 with Rear Lid Unlock Switch E165, removing and installing (wagon)
- Mirror Adjustment Switch E43 with Mirror Selector Switch E48 with Mirror Adjustment Switch Illumination L78, removing and installing
- Fuel Tank Lid Unlock Button E319, removing and installing (vehicles 09.00)
- Fuel Tank Lid Unlock Button E319 and Rear Lid Remote Unlock Switch E188 with Remote Unlock Switch Illumination L104, removing and installing (vehicles 10.00)
- Switch in center of instrument cluster, removing and installing
- Door contact switch, removing and installing
- Sunroof Regulator E139, removing and installing
- Rear Lid Handle Unlock Switch E234, removing and installing (vehicles 10.00)
- Rear Lid Central Locking System Motor V53, removing and installing (sedan 10.00)
- Rear Lid Central Locking System Motor V53, removing and installing (wagon 10.00)
- Anti-theft protection system with interior monitoring
- Anti-theft protection system with interior monitoring
- Assembly overview
- Comfort System Central Control Module J393
- Interior Monitoring Sensor G273, right and Interior Monitoring Transmitter G274, left, removing and installing
- Interior Monitoring Deactivation Switch E267 with Interior Monitoring Deactivation Switch Illumination L118, removing and installing
- Alarm Horn H12, removing and installing
- Alarm Horn H8, removing and installing
- 97 - Wiring
- Vehicle Diagnosis, Testing and Information Systems
- Fuse holder and relay carrier, removing and installing
- Fuse holder and relay carrier, removing and installing
- Fuse holder, removing and installing
- Relay panel and 13-pin relay carrier, removing and installing
- Protective housing for control modules in plenum chamber, removing and installing
- Secondary relay carrier with secondary fuse holder, removing and installing
- Wiring harness and connectors, repairing
- 27 - Battery, Starter, Generator, Cruise control
- Entertainment Systems
- Comfort System
- Communication
- 91 Radio, Telephone, Navigation, Trip computer
- Communication
- Radio systems
- Radio systems, performing OBD program functions using VAS 5051/5052
- Radio, 'Premium III' & 'Premium IV'
- General information
- On Board Diagnostic (OBD), function
- Radio - "Premium III", removing and installing
- Radio - "Premium IV", removing and installing
- Radio - "Premium III", multi-pin connector assignments
- Radio - "Premium IV", multi-pin connector assignments
- Anti-theft security code - "Premium III", inputting
- Anti-theft security code - "Premium IV", inputting
- Radio system 'Premium V' &'Premium V - Monsoon'
- Radio, 'Premium VI' & 'Premium VI - Monsoon'
- Amplifier system 'Monsoon'
- Speaker system
- Antenna systems
- General information
- Roof mounted antenna system, overview
- Diversity antenna system (W8 only)
- Diversity antenna system (W8 only), layout
- Antenna Selection Control Module -J515- (W8 only), removing and installing
- Diversity antenna amplifiers (W8 Sedan), removing and installing
- Diversity antenna amplifiers (W8 Wagon), removing and installing
- Antenna cables and connectors, replacing
- Reception interference, suppression measures
- CD Changer, CD Player
- Multi-function steering wheel
- General information
- On Board Diagnostic (OBD)
- Multi-function steering wheel, overview
- Operating unit in steering wheel, removing and installing
- Multi-function steering wheel control module, removing and installing
- Multi-function steering wheel control module multi-pin connector assignments
- Multi-function steering wheel from 12.01, performing OBD program functions using VAS 5051/5052
- Telematics
- General Information
- On Board Diagnostic (OBD)
- Telematic system, component overview
- Telematic Control Head - OnStar ® control buttons, description
- Telematic Control Head - OnStar ® telematics indicator lamp, description
- Telematic Control Head -E264-, removing and installing
- Telematic Control Module -J499- - Passat Wagon, removing and installing
- Telematic Control Module -J499- - Passat Sedan, removing and installing
- Telematic Control Module -J499- multi-pin connector assignments
- Telematic Control Module -J499-, coding
- Telematic Control Module -J499-, reconfiguring
- GPS/Telematics antenna
- GPS/Telematics antenna, overview
- GPS/Telematics antenna - Passat Wagon, removing and installing
- GPS/Telematics antenna - Passat Sedan, removing and installing
- Telephone Microphone -R38-, removing and installing
- Telematics system, troubleshooting using telematics indicator lamp
- Transport Mode, deactivating
- Mobile telephone and two-way radio operation, notes
- 91 Radio, Telephone, Navigation, Trip computer
- Radio, Telephone, Navigation On Board Diagnostic (OBD)
- 01 On Board Diagnostic (OBD)
- Radio system - 'Premium IV' and 'Premium V' (including 'Monsoon'), On Board Diagnostic (OBD)
- General information
- VAG 1551 Scan Tool (ST), connecting, selecting functions and checking control module (radio) version
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM), (function 03)
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Control Module (radio) Version, coding (function 07)
- Read Measuring Value Block (function 08)
- Radio system - 'Premium VI' (including 'Monsoon'), On Board Diagnostic (OBD)
- Multi-function steering wheel > 12.01, On Board Diagnostic (OBD)
- General information
- VAG 1551 Scan Tool (ST), connecting, selecting functions and checking control module version
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM), (function 03)
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Display Group Overview
- Multi-function steering wheel 12.01 >, On Board Diagnostic (OBD)
- Radio system - 'Premium IV' and 'Premium V' (including 'Monsoon'), On Board Diagnostic (OBD)
- 01 On Board Diagnostic (OBD)
- Exterior Lights
- Electrical Equipment
- 27 - Battery, Starter, Generator, Cruise control
- Battery A
- Battery, checking
- Charge battery
- Charge battery
- Battery charging unit VAS 5095 A
- Notes
- Device description of Battery charging unit VAS 5095 A
- Charging battery using battery charging unit VAS 5095 A
- Charging severely discharged battery using battery charging unit VAS 5095 A
- Assistance mode using battery charging unit VAS 5095 A
- Floating operation / charge retention using battery charging unit VAS 5095 A
- Battery charging unit VAS 5900
- Notes
- Device description of Battery charging unit VAS 5900
- Charging battery using battery charging unit VAS 5900
- Service charging using battery charging unit VAS 5900
- Charging severely discharged batteries using battery charging unit VAS 5900
- Assistance mode using battery charging unit VAS 5900
- Charge retention using battery charging unit VAS 5900
- Severely discharged batteries
- Battery A, disconnecting and connecting
- Battery A, removing and installing
- Tightening torques: Battery A
- Starter B
- Tightening torques: Starter
- Generator C
- Generator C
- Characteristics of compact generators
- V-belt, checking
- Ribbed belt, checking
- Ribbed belt, checking (8-cylinder gasoline engine)
- Generator, checking
- 4-cylinder gasoline engine (vehicles 04.99)
- 4-cylinder gasoline engine (vehicles 05.99)
- 6-cylinder gasoline engine (vehicles 04.99)
- 6-cylinder gasoline engine (vehicles 05.99)
- Generator, 8-cylinder gasoline engine
- 4-cylinder diesel engine (vehicles 04.99)
- 4-cylinder diesel engine (vehicles 05.99)
- Ribbed Belt Drives
- 4-cylinder gasoline engines, engine codes ADP, ADR, AEB, ARG, APT, ANB, APU without A/C compressor
- 4-cylinder gasoline engines, engine codes ADP, ADR, AEB, ARG, APT, ANB, APU with A/C compressor
- 4-cylinder gasoline engines, engine codes AHL, ALZ, ANA, ARM, ASU, AUZ, AWT, AZM without A/C compressor
- 4-cylinder gasoline engines, engine codes AHL, ALZ, ANA, ARM, ASU, AUZ, AWT, AZM with A/C compressor
- 5-cylinder gasoline engines, engine codes AGZ, AZX without A/C compressor
- 5-cylinder gasoline engines, engine codes AGZ, AZX with A/C compressor
- 6-cylinder gasoline engines, engine codes ACK, ALG, AMX, APR, AQD without A/C compressor
- 6-cylinder gasoline engines, engine codes ACK, ALG, AMX, APR, AQD with A/C compressor
- 8-cylinder gasoline engine with A/C compressor
- 4-cylinder diesel engines, engine codes AFN, AHH, AHU, AVG without A/C compressor
- 4-cylinder diesel engines, engine codes AFN, AHH, AHU, AVG with A/C compressor
- 4-cylinder diesel engines, engine codes AJM, ATJ, AVB, AVF, AWX, BGW without A/C compressor
- 4-cylinder diesel engines, engine codes AJM, ATJ, AVB, AVF, AWX, BGW with A/C compressor
- 6-cylinder diesel engines, engine codes AFB, AKN without A/C compressor
- 6-cylinder diesel engines, engine codes AFB, AKN with A/C compressor
- Carbon brushes for generator C, checking (vehicles 04.99)
- Carbon brushes for generator C, checking (vehicles 05.99)
- Voltage regulator C1 for generator C, removing and installing (vehicles 04.99)
- Voltage regulator C1 for generator C, removing and installing (vehicles 05.99)
- Ribbed belt pulley at generator C, removing and installing
- Ribbed belt pulley with free wheel, installing
- Tightening torques: Generator
- Cruise Control System (CCS), removing and installing (vehicles without Electronic Power Control (EPC))
- Cruise Control System (CCS), removing and installing (vehicles with Electronic Power Control (EPC))
- 90 - Instruments
- Instrument cluster
- Instrument cluster
- Instrument cluster, replacing
- Instrument cluster, removing and installing
- Bulbs in instrument cluster, replacing
- Connector assignment of connectors on instrument cluster (vehicles 04.99)
- Connector assignment of connectors on instrument cluster (vehicles 05.99 04.01)
- Connector assignment of connectors on instrument cluster (vehicles 05.01)
- Indicator lamp symbols in instrument cluster (vehicles 11.03)
- Description of display controls
- Instrument cluster
- 92 - Windshield wiper and washer system
- Windshield wiper system
- Windshield wiper system
- Front windshield wiper system, removing and installing
- Notes
- Windshield wiper system, removing
- Wiper arms, removing
- Plenum chamber cover, removing
- Cowl, removing
- Wiper frame with linkage and Windshield Wiper Motor V, removing
- Removing Windshield Wiper Motor V from wiper frame
- Installing Windshield Wiper Motor V into wiper frame
- Wiper frame with linkage and Windshield Wiper Motor V, installing
- Wiper arms, removing and installing
- Windshield wiper rest position, adjusting
- Wiper blade, removing and installing
- Aero wipers, removing and installing
- Rain sensor G213, removing and installing
- Installation of new adhesive pad at rain sensor (Valeo)
- Windshield washer system
- Windshield washer system
- Windshield washer system - assembly overview
- Tank for windshield washer system and headlamp cleaning system, removing and installing
- Windshield and Rear Window Washer Pump V59, removing and installing
- Spray nozzles for windshield washer system, removing and installing
- Spray nozzles for windshield washer system, adjusting
- Rear window wiper system
- Rear window washer system
- Headlamp cleaning system
- Headlamp cleaning system
- Headlamp cleaning system - assembly overview
- Headlamp Washer Pump V11, removing and installing
- Lift cylinder for spray nozzles, removing and installing
- Lift cylinder cap, replacing (vehicles 10.00)
- Spray nozzles for headlamp cleaning system, adjusting
- Headlamp washer system, ventilating
- Washer hose connections of washer fluid lines
- Washer hose repairs
- Tightening torques: Windshield wiper and washer system
- Windshield wiper system
- 94 - Lights, Switches - Exterior
- Main headlamps
- Main headlamps
- Main headlamps - assembly overview (vehicles 09.00)
- Main headlamps - assembly overview (vehicles 10.00)
- Headlamp, removing and installing (vehicles 09.00)
- Headlamp, removing and installing (vehicles 10.00)
- Fog lamp, removing and installing (vehicles 10.00)
- Side headlamp locating pin, servicing (vehicles 09.00)
- Headlamp retainers, servicing (vehicles 10.00)
- Bulbs for headlamp, replacing (vehicles 09.00)
- Bulbs for headlamp, replacing (vehicles 10.00)
- Left Headlamp Beam Adjustment Motor V48 and Right Headlamp Beam Adjustment Motor V49, removing and installing (vehicles 09.00)
- Left Headlamp Beam Adjustment Motor V48 and Right Headlamp Beam Adjustment Motor V49, removing and installing (vehicles 10.00)
- Headlamp, adjusting (vehicles 09.00)
- Main headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14
- Main headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14
- Notes on application and safety instructions for gas discharge lamps
- Headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14 - assembly overview (vehicles 09.00)
- Headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14 - assembly overview (vehicles 10.00)
- Bulbs for headlamp with gas discharge lamp, replacing (vehicles 09.00)
- Bulbs for headlamp with gas discharge lamp, replacing (vehicles 10.00)
- Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14 for low beam, replacing
- Left High Beam Headlamp M30 and Right High Beam Headlamp M32, replacing
- Bulb for parking light, replacing
- Left Front Turn Signal Lamp M5 and Right Front Turn Signal Lamp M7, replacing
- Left Headlamp Beam Adjustment Motor V48 and Right Headlamp Beam Adjustment Motor V49, removing and installing (vehicles with headlamps with gas discharge lamp)
- Left High-intensity Gas Discharge Lamp Control Module J343 or Right High-intensity Gas Discharge Lamp Control Module J344, removing and installing (vehicles 09.00)
- Left High-intensity Gas Discharge Lamp Control Module J343 or Right High-intensity Gas Discharge Lamp Control Module J344 (vehicles 10.00)
- Headlamp Range Control Module, removing and installing
- Left Front Level Control System Sensor G78, removing and installing (vehicles 10.00)
- Left Rear Level Control System Sensor G76, removing and installing (vehicles 10.00)
- Headlamps with gas discharge lamps, adjusting
- Front turn signal lamps
- Side turn signal lamp or mirror turn signal lamp, removing and installing
- Taillamps
- Taillamp - assembly overview (vehicles 09.00)
- Taillamp, sedan - assembly overview (vehicles 10.00)
- Taillamp - assembly overview (wagon 10.00)
- Taillamp, removing and installing (vehicles 09.00)
- Taillamp, removing and installing (sedan 10.00)
- Taillamp, removing and installing (wagon 10.00)
- Bulb carrier for taillamp, removing and installing (vehicles 09.00)
- Bulb carrier for taillamp, removing and installing (vehicles 10.00)
- Bulb carrier for taillamp, removing and installing (wagon 10.00)
- License Plate Light X, removing and installing (vehicles 09.00)
- License Plate Light X, removing and installing (vehicles 10.00)
- High-mount Brake Light M25
- Steering column switch, removing and installing
- Steering column switch, removing and installing
- Connector Assignment On Steering Column Switch
- Windshield Wiper/Washer Switch E22, Windshield Wiper Intermittent Regulator E38, Multi-Function Indicator Mode Select Switch E86 and Multi-Function Indicator Memory Switch E109 (vehicles → 07.97)
- Windshield Wiper/Washer Switch E22, Windshield Wiper Intermittent Regulator E38, Multi-Function Indicator Mode Select Switch E86 and Multi-Function Indicator Memory Switch E109 (vehicles 08.97 →)
- Turn Signal Switch E2, Headlamp Dimmer/Flasher Switch E4, Parking Lamp Switch E19
- Cruise Control Switch E45 and Cruise Control -SET- Button E227
- Ignition/Starter Switch D lock cylinder
- Main headlamps
- 96 - Lights, Switches - Interior, Anti-theft
- Immobilizer
- Interior lights and switches
- Glove Compartment Light W6, removing and installing
- Interior lamp, removing and installing
- Luggage Compartment Light W3, removing and installing
- Right Rear Reading Light W12 and Left Rear Reading Light W11
- Right Rear Reading Light W12 with Interior Monitoring Sensor G273 and Left Rear Reading Light W11 with Interior Monitoring Transmitter G274
- Front Passengers Airbag Disabled Indicator Lamp K145, removing and installing
- Headlamp Adjuster E102 and E20 with Headlamp Adjuster Control Illumination L54, removing and installing
- Light Switch E1 and Fog Lamp Switch E23 with Headlamp Switch Illumination L9, removing and installing
- Window regulator switch, removing and installing
- Luggage Compartment Light Switch F5 with Rear Lid Unlock Switch E165, removing and installing (wagon)
- Mirror Adjustment Switch E43 with Mirror Selector Switch E48 with Mirror Adjustment Switch Illumination L78, removing and installing
- Fuel Tank Lid Unlock Button E319, removing and installing (vehicles 09.00)
- Fuel Tank Lid Unlock Button E319 and Rear Lid Remote Unlock Switch E188 with Remote Unlock Switch Illumination L104, removing and installing (vehicles 10.00)
- Switch in center of instrument cluster, removing and installing
- Door contact switch, removing and installing
- Sunroof Regulator E139, removing and installing
- Rear Lid Handle Unlock Switch E234, removing and installing (vehicles 10.00)
- Rear Lid Central Locking System Motor V53, removing and installing (sedan 10.00)
- Rear Lid Central Locking System Motor V53, removing and installing (wagon 10.00)
- Anti-theft protection system with interior monitoring
- Anti-theft protection system with interior monitoring
- Assembly overview
- Comfort System Central Control Module J393
- Interior Monitoring Sensor G273, right and Interior Monitoring Transmitter G274, left, removing and installing
- Interior Monitoring Deactivation Switch E267 with Interior Monitoring Deactivation Switch Illumination L118, removing and installing
- Alarm Horn H12, removing and installing
- Alarm Horn H8, removing and installing
- 97 - Wiring
- Vehicle Diagnosis, Testing and Information Systems
- Fuse holder and relay carrier, removing and installing
- Fuse holder and relay carrier, removing and installing
- Fuse holder, removing and installing
- Relay panel and 13-pin relay carrier, removing and installing
- Protective housing for control modules in plenum chamber, removing and installing
- Secondary relay carrier with secondary fuse holder, removing and installing
- Wiring harness and connectors, repairing
- 27 - Battery, Starter, Generator, Cruise control
- Electrical Equipment
- Gauges & Instrument Panels
- Body Interior
- 68 - Interior equipment
- Rearview mirror
- Storage compartments, covers and trim
- Center console, removing and installing 09.00
- Center console, removing and installing 10.00
- Front ashtray, removing
- Rear ashtray, removing and installing 09.00
- Center armrest, removing 09.00
- Selector lever cover, removing and installing
- Panels for front beverage holder, removing
- Storage compartment on drivers side, removing
- Passenger-side storage compartment, removing
- Lock cylinder for glove compartment, removing and installing
- Cover for outside rearview mirror, removing
- Sun visor, removing
- Grab handle
- Sill panel trim
- Screen separator wall
- 69 - Passenger protection - Airbags, Seat belts
- Seatbelts
- Safety precautions for seatbelt tensioners
- Disposing (deploying) of belt tensioner units
- Front seatbelts with belt tensioner, assembly overview 09.00
- Front seatbelts with belt tensioner, assembly overview 10.00
- Belt buckle, removing and installing
- Rear seatbelt with belt tensioner, assembly overview
- Rear center seatbelt, assembly overview
- Inspection of seatbelts
- Child seat anchors (LATCH system Lower Anchors and Tethers for CHildren), inspecting after accident
- Airbag
- Tools
- Component locations 09.00 - overview
- Component locations 10.00 - overview
- Safety precautions when working on airbags
- Airbag units, disposal (deploying)
- Airbag unit, replacing after an accident
- Driver side airbag unit, removing and installing
- Steering wheel, removing and installing
- Return spring with slip ring -F138-, removing and installing
- Passenger side airbag unit, removing and installing
- Airbag control module -J234-, removing and installing
- Drivers side/passengers side side curtain airbag, removing and installing
- Drivers side/passengers side side curtain airbag (Recaro seat), removing and installing
- Crash sensor for drivers side/passengers side side curtain airbag, removing and installing
- Drivers side/passengers side side curtain airbag (Sedan), removing and installing
- Drivers side/passengers side side curtain airbag (Wagon), removing and installing
- Components, adapting
- Deformation elements
- Tools
- Deformation elements (sidemount) (Sedan without sunroof), removing and installing
- Deformation elements (molded headliner) (Sedan without sunroof), retrofitting
- Deformation elements (molded headliner) (Sedan with sunroof), retrofitting
- Deformation elements (C-pillar) (Sedan), removing and installing
- Deformation elements (installation unit) (sunroof), retrofitting
- Deformation elements (side curtain airbag) (vehicles without sunroof), removing and installing
- Deformation elements (side mount) (Wagon without sunroof), removing and installing
- Deformation elements (molded headliner) (Wagon with sunroof), retrofitting
- Seatbelts
- 70 - Interior trim
- Instrument panel, removing and installing
- Door trim
- Pillar and side trim
- Pillar and side trim
- Upper A-pillar trim, removing and installing
- Lower A-pillar trim, removing and installing
- Upper B-pillar trim, removing and installing
- Lower B-pillar trim, removing and installing
- Upper C/D-pillar trim (Sedan), removing and installing
- Upper C-pillar trim (Wagon), removing and installing
- Lower C-pillar trim, removing and installing
- Upper D-pillar trim, removing and installing (wagon)
- Rear shelf, removing and installing
- Luggage compartment trim
- Tools
- Luggage compartment trim, removing and installing
- Rear lock carrier cover, removing and installing
- Rear lid trim, removing and installing 09.00
- Rear lid trim, removing and installing 10.00
- Rear lid trim with emergency release lever (US vehicles only) 10.00 , removing and installing
- Luggage compartment trim, removing and installing (wagon)
- Assembly overview
- Rear lock carrier cover, removing and installing (Wagon)
- Luggage compartment cover, removing and installing
- Rear lid trim, removing and installing (wagon) 09.00
- Rear lid trim, removing and installing (wagon) 10.00
- Remove storage area floor covering (Wagon)
- Roof trim panels
- 72 - Seat - Frames
- Front seats
- Tools
- Front seats, removing and installing
- Front backrest, removing and installing
- Lumbar support, removing and installing
- 8-way seat trim, removing
- 8-way seat control module, removing
- 8-way seat operating unit, removing
- 8-way seat fore and aft adjustment, removing
- Front drive for seat height adjustment for 8-way seat, removing
- Rear drive for seat height adjustment for 8-way seat, removing
- Drive for backrest adjustment for 8-way seat, removing
- Recaro seat (front)
- Tools
- Recaro seat, removing and installing
- Trim, backrest mounting brackets, removing and installing
- Seat cushion extension, removing and installing
- Spring cover, removing and installing
- Seating area, removing and installing
- Side seat trim panels, removing and installing
- Backrest, removing and installing
- Backrest shell, removing and installing
- 2-way lumbar support, removing and installing
- 2-way lumbar support motor with transmission, removing and installing
- Motor for seat height adjustment, removing and installing
- Backrest motor with transmission, removing and installing
- Switch unit, removing and installing
- Rear seats
- Seatbench, removing and installing (Sedan)
- Seatbench, removing and installing (Wagon)
- Rear backrest (one piece), removing and installing
- Rear backrest (two pieces), removing and installing
- Rear backrest (W8 Sedan), removing and installing
- Left backrest lock, removing and installing
- Seatbench with integrated child seat, retrofitting
- Seatbench with integrated child seat, retrofitting (Wagon)
- Rear lower anchor bracket for LATCH "Lower Anchors and Tethers for CHildren", installing
- Front seats
- 74 - Seats - Upholstery, Covers
- Front seat cushion and cover
- Cover and cushion Recaro seat
- Rear seat upholstery and cover
- Seat heating elements
- 68 - Interior equipment
- Comfort System
- Electrical Equipment
- 27 - Battery, Starter, Generator, Cruise control
- Battery A
- Battery, checking
- Charge battery
- Charge battery
- Battery charging unit VAS 5095 A
- Notes
- Device description of Battery charging unit VAS 5095 A
- Charging battery using battery charging unit VAS 5095 A
- Charging severely discharged battery using battery charging unit VAS 5095 A
- Assistance mode using battery charging unit VAS 5095 A
- Floating operation / charge retention using battery charging unit VAS 5095 A
- Battery charging unit VAS 5900
- Notes
- Device description of Battery charging unit VAS 5900
- Charging battery using battery charging unit VAS 5900
- Service charging using battery charging unit VAS 5900
- Charging severely discharged batteries using battery charging unit VAS 5900
- Assistance mode using battery charging unit VAS 5900
- Charge retention using battery charging unit VAS 5900
- Severely discharged batteries
- Battery A, disconnecting and connecting
- Battery A, removing and installing
- Tightening torques: Battery A
- Starter B
- Tightening torques: Starter
- Generator C
- Generator C
- Characteristics of compact generators
- V-belt, checking
- Ribbed belt, checking
- Ribbed belt, checking (8-cylinder gasoline engine)
- Generator, checking
- 4-cylinder gasoline engine (vehicles 04.99)
- 4-cylinder gasoline engine (vehicles 05.99)
- 6-cylinder gasoline engine (vehicles 04.99)
- 6-cylinder gasoline engine (vehicles 05.99)
- Generator, 8-cylinder gasoline engine
- 4-cylinder diesel engine (vehicles 04.99)
- 4-cylinder diesel engine (vehicles 05.99)
- Ribbed Belt Drives
- 4-cylinder gasoline engines, engine codes ADP, ADR, AEB, ARG, APT, ANB, APU without A/C compressor
- 4-cylinder gasoline engines, engine codes ADP, ADR, AEB, ARG, APT, ANB, APU with A/C compressor
- 4-cylinder gasoline engines, engine codes AHL, ALZ, ANA, ARM, ASU, AUZ, AWT, AZM without A/C compressor
- 4-cylinder gasoline engines, engine codes AHL, ALZ, ANA, ARM, ASU, AUZ, AWT, AZM with A/C compressor
- 5-cylinder gasoline engines, engine codes AGZ, AZX without A/C compressor
- 5-cylinder gasoline engines, engine codes AGZ, AZX with A/C compressor
- 6-cylinder gasoline engines, engine codes ACK, ALG, AMX, APR, AQD without A/C compressor
- 6-cylinder gasoline engines, engine codes ACK, ALG, AMX, APR, AQD with A/C compressor
- 8-cylinder gasoline engine with A/C compressor
- 4-cylinder diesel engines, engine codes AFN, AHH, AHU, AVG without A/C compressor
- 4-cylinder diesel engines, engine codes AFN, AHH, AHU, AVG with A/C compressor
- 4-cylinder diesel engines, engine codes AJM, ATJ, AVB, AVF, AWX, BGW without A/C compressor
- 4-cylinder diesel engines, engine codes AJM, ATJ, AVB, AVF, AWX, BGW with A/C compressor
- 6-cylinder diesel engines, engine codes AFB, AKN without A/C compressor
- 6-cylinder diesel engines, engine codes AFB, AKN with A/C compressor
- Carbon brushes for generator C, checking (vehicles 04.99)
- Carbon brushes for generator C, checking (vehicles 05.99)
- Voltage regulator C1 for generator C, removing and installing (vehicles 04.99)
- Voltage regulator C1 for generator C, removing and installing (vehicles 05.99)
- Ribbed belt pulley at generator C, removing and installing
- Ribbed belt pulley with free wheel, installing
- Tightening torques: Generator
- Cruise Control System (CCS), removing and installing (vehicles without Electronic Power Control (EPC))
- Cruise Control System (CCS), removing and installing (vehicles with Electronic Power Control (EPC))
- 90 - Instruments
- Instrument cluster
- Instrument cluster
- Instrument cluster, replacing
- Instrument cluster, removing and installing
- Bulbs in instrument cluster, replacing
- Connector assignment of connectors on instrument cluster (vehicles 04.99)
- Connector assignment of connectors on instrument cluster (vehicles 05.99 04.01)
- Connector assignment of connectors on instrument cluster (vehicles 05.01)
- Indicator lamp symbols in instrument cluster (vehicles 11.03)
- Description of display controls
- Instrument cluster
- 92 - Windshield wiper and washer system
- Windshield wiper system
- Windshield wiper system
- Front windshield wiper system, removing and installing
- Notes
- Windshield wiper system, removing
- Wiper arms, removing
- Plenum chamber cover, removing
- Cowl, removing
- Wiper frame with linkage and Windshield Wiper Motor V, removing
- Removing Windshield Wiper Motor V from wiper frame
- Installing Windshield Wiper Motor V into wiper frame
- Wiper frame with linkage and Windshield Wiper Motor V, installing
- Wiper arms, removing and installing
- Windshield wiper rest position, adjusting
- Wiper blade, removing and installing
- Aero wipers, removing and installing
- Rain sensor G213, removing and installing
- Installation of new adhesive pad at rain sensor (Valeo)
- Windshield washer system
- Windshield washer system
- Windshield washer system - assembly overview
- Tank for windshield washer system and headlamp cleaning system, removing and installing
- Windshield and Rear Window Washer Pump V59, removing and installing
- Spray nozzles for windshield washer system, removing and installing
- Spray nozzles for windshield washer system, adjusting
- Rear window wiper system
- Rear window washer system
- Headlamp cleaning system
- Headlamp cleaning system
- Headlamp cleaning system - assembly overview
- Headlamp Washer Pump V11, removing and installing
- Lift cylinder for spray nozzles, removing and installing
- Lift cylinder cap, replacing (vehicles 10.00)
- Spray nozzles for headlamp cleaning system, adjusting
- Headlamp washer system, ventilating
- Washer hose connections of washer fluid lines
- Washer hose repairs
- Tightening torques: Windshield wiper and washer system
- Windshield wiper system
- 94 - Lights, Switches - Exterior
- Main headlamps
- Main headlamps
- Main headlamps - assembly overview (vehicles 09.00)
- Main headlamps - assembly overview (vehicles 10.00)
- Headlamp, removing and installing (vehicles 09.00)
- Headlamp, removing and installing (vehicles 10.00)
- Fog lamp, removing and installing (vehicles 10.00)
- Side headlamp locating pin, servicing (vehicles 09.00)
- Headlamp retainers, servicing (vehicles 10.00)
- Bulbs for headlamp, replacing (vehicles 09.00)
- Bulbs for headlamp, replacing (vehicles 10.00)
- Left Headlamp Beam Adjustment Motor V48 and Right Headlamp Beam Adjustment Motor V49, removing and installing (vehicles 09.00)
- Left Headlamp Beam Adjustment Motor V48 and Right Headlamp Beam Adjustment Motor V49, removing and installing (vehicles 10.00)
- Headlamp, adjusting (vehicles 09.00)
- Main headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14
- Main headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14
- Notes on application and safety instructions for gas discharge lamps
- Headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14 - assembly overview (vehicles 09.00)
- Headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14 - assembly overview (vehicles 10.00)
- Bulbs for headlamp with gas discharge lamp, replacing (vehicles 09.00)
- Bulbs for headlamp with gas discharge lamp, replacing (vehicles 10.00)
- Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14 for low beam, replacing
- Left High Beam Headlamp M30 and Right High Beam Headlamp M32, replacing
- Bulb for parking light, replacing
- Left Front Turn Signal Lamp M5 and Right Front Turn Signal Lamp M7, replacing
- Left Headlamp Beam Adjustment Motor V48 and Right Headlamp Beam Adjustment Motor V49, removing and installing (vehicles with headlamps with gas discharge lamp)
- Left High-intensity Gas Discharge Lamp Control Module J343 or Right High-intensity Gas Discharge Lamp Control Module J344, removing and installing (vehicles 09.00)
- Left High-intensity Gas Discharge Lamp Control Module J343 or Right High-intensity Gas Discharge Lamp Control Module J344 (vehicles 10.00)
- Headlamp Range Control Module, removing and installing
- Left Front Level Control System Sensor G78, removing and installing (vehicles 10.00)
- Left Rear Level Control System Sensor G76, removing and installing (vehicles 10.00)
- Headlamps with gas discharge lamps, adjusting
- Front turn signal lamps
- Side turn signal lamp or mirror turn signal lamp, removing and installing
- Taillamps
- Taillamp - assembly overview (vehicles 09.00)
- Taillamp, sedan - assembly overview (vehicles 10.00)
- Taillamp - assembly overview (wagon 10.00)
- Taillamp, removing and installing (vehicles 09.00)
- Taillamp, removing and installing (sedan 10.00)
- Taillamp, removing and installing (wagon 10.00)
- Bulb carrier for taillamp, removing and installing (vehicles 09.00)
- Bulb carrier for taillamp, removing and installing (vehicles 10.00)
- Bulb carrier for taillamp, removing and installing (wagon 10.00)
- License Plate Light X, removing and installing (vehicles 09.00)
- License Plate Light X, removing and installing (vehicles 10.00)
- High-mount Brake Light M25
- Steering column switch, removing and installing
- Steering column switch, removing and installing
- Connector Assignment On Steering Column Switch
- Windshield Wiper/Washer Switch E22, Windshield Wiper Intermittent Regulator E38, Multi-Function Indicator Mode Select Switch E86 and Multi-Function Indicator Memory Switch E109 (vehicles → 07.97)
- Windshield Wiper/Washer Switch E22, Windshield Wiper Intermittent Regulator E38, Multi-Function Indicator Mode Select Switch E86 and Multi-Function Indicator Memory Switch E109 (vehicles 08.97 →)
- Turn Signal Switch E2, Headlamp Dimmer/Flasher Switch E4, Parking Lamp Switch E19
- Cruise Control Switch E45 and Cruise Control -SET- Button E227
- Ignition/Starter Switch D lock cylinder
- Main headlamps
- 96 - Lights, Switches - Interior, Anti-theft
- Immobilizer
- Interior lights and switches
- Glove Compartment Light W6, removing and installing
- Interior lamp, removing and installing
- Luggage Compartment Light W3, removing and installing
- Right Rear Reading Light W12 and Left Rear Reading Light W11
- Right Rear Reading Light W12 with Interior Monitoring Sensor G273 and Left Rear Reading Light W11 with Interior Monitoring Transmitter G274
- Front Passengers Airbag Disabled Indicator Lamp K145, removing and installing
- Headlamp Adjuster E102 and E20 with Headlamp Adjuster Control Illumination L54, removing and installing
- Light Switch E1 and Fog Lamp Switch E23 with Headlamp Switch Illumination L9, removing and installing
- Window regulator switch, removing and installing
- Luggage Compartment Light Switch F5 with Rear Lid Unlock Switch E165, removing and installing (wagon)
- Mirror Adjustment Switch E43 with Mirror Selector Switch E48 with Mirror Adjustment Switch Illumination L78, removing and installing
- Fuel Tank Lid Unlock Button E319, removing and installing (vehicles 09.00)
- Fuel Tank Lid Unlock Button E319 and Rear Lid Remote Unlock Switch E188 with Remote Unlock Switch Illumination L104, removing and installing (vehicles 10.00)
- Switch in center of instrument cluster, removing and installing
- Door contact switch, removing and installing
- Sunroof Regulator E139, removing and installing
- Rear Lid Handle Unlock Switch E234, removing and installing (vehicles 10.00)
- Rear Lid Central Locking System Motor V53, removing and installing (sedan 10.00)
- Rear Lid Central Locking System Motor V53, removing and installing (wagon 10.00)
- Anti-theft protection system with interior monitoring
- Anti-theft protection system with interior monitoring
- Assembly overview
- Comfort System Central Control Module J393
- Interior Monitoring Sensor G273, right and Interior Monitoring Transmitter G274, left, removing and installing
- Interior Monitoring Deactivation Switch E267 with Interior Monitoring Deactivation Switch Illumination L118, removing and installing
- Alarm Horn H12, removing and installing
- Alarm Horn H8, removing and installing
- 97 - Wiring
- Vehicle Diagnosis, Testing and Information Systems
- Fuse holder and relay carrier, removing and installing
- Fuse holder and relay carrier, removing and installing
- Fuse holder, removing and installing
- Relay panel and 13-pin relay carrier, removing and installing
- Protective housing for control modules in plenum chamber, removing and installing
- Secondary relay carrier with secondary fuse holder, removing and installing
- Wiring harness and connectors, repairing
- 27 - Battery, Starter, Generator, Cruise control
- Electrical Equipment On Board Diagnostic (OBD) From October 2000
- 01 On Board Diagnostic (OBD)
- On Board Diagnostic (OBD) through 11.01
- On Board Diagnostic (OBD), from 12.01
- Instrument cluster through 11.01, On Board Diagnostic (OBD)
- Instrument cluster through 11.01, On Board Diagnostic (OBD)
- General information
- Electrical and electronic components, locations
- Instrument cluster On Board Diagnostic (OBD), initiating and checking control module versions (function 01)
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Instrument cluster, coding (function 07)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Data Bus On Board Diagnostic Interface -J533- ('Gateway') through 11.01
- Data Bus On Board Diagnostic Interface -J533- ('Gateway') through 11.01
- General information
- Data Bus On Board Diagnostic Interface On Board Diagnostic (OBD), initiating and checking control module versions (function 01)
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Anti-theft Immobilizer, On Board Diagnostic (OBD)
- 01 On Board Diagnostic (OBD)
- Electrical Equipment On Board Diagnostic (OBD) Through September 2000
- 01 On Board Diagnostic (OBD)
- On Board Diagnostic (OBD) through 09.005
- Instrument cluster through 07.99, On Board Diagnostic (OBD)
- General information
- Electrical and electronic components, locations
- Notes
- Sender for fuel gauge -G-, location (front-wheel drive models)
- Sender for fuel gauge -G-, location (all-wheel drive models)
- Sender 2 for fuel supply -G169-, location (all-wheel drive models)
- Sender 3 for fuel supply -G237-, location (all-wheel drive models)
- Outside air temperature sensor -G17-, location
- Speedometer Vehicle Speed Sensor (VSS) -G22-, location
- Engine Coolant Temperature (ECT) Sensor -G2-, location
- Control Module Versions, checking(function 01)
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Instrument Cluster, coding (function 07)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Odometer, adaptation
- Instrument cluster 08.99 >, On Board Diagnostic (OBD)
- General information
- Electrical and electronic components, locations
- Notes
- Sender for fuel gauge -G-, location (front-wheel drive models)
- Sender for fuel gauge -G-, location (all-wheel drive models)
- Sender 2 for fuel supply -G169-, location (all-wheel drive models)
- Sender 3 for fuel supply -G237-, location (all-wheel drive models)
- Outside air temperature sensor -G17-, location
- Speedometer Vehicle Speed Sensor (VSS) -G22-, location
- Control Module Versions, checking(function 01)
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Instrument cluster, coding, function 07)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Odometer adaptation
- CAN-bus On Board Diagnostic (OBD) interface -J533- ('Gateway')
- 01 On Board Diagnostic (OBD)
- Body Interior
- Headlights
- Electrical Equipment
- 27 - Battery, Starter, Generator, Cruise control
- Battery A
- Battery, checking
- Charge battery
- Charge battery
- Battery charging unit VAS 5095 A
- Notes
- Device description of Battery charging unit VAS 5095 A
- Charging battery using battery charging unit VAS 5095 A
- Charging severely discharged battery using battery charging unit VAS 5095 A
- Assistance mode using battery charging unit VAS 5095 A
- Floating operation / charge retention using battery charging unit VAS 5095 A
- Battery charging unit VAS 5900
- Notes
- Device description of Battery charging unit VAS 5900
- Charging battery using battery charging unit VAS 5900
- Service charging using battery charging unit VAS 5900
- Charging severely discharged batteries using battery charging unit VAS 5900
- Assistance mode using battery charging unit VAS 5900
- Charge retention using battery charging unit VAS 5900
- Severely discharged batteries
- Battery A, disconnecting and connecting
- Battery A, removing and installing
- Tightening torques: Battery A
- Starter B
- Tightening torques: Starter
- Generator C
- Generator C
- Characteristics of compact generators
- V-belt, checking
- Ribbed belt, checking
- Ribbed belt, checking (8-cylinder gasoline engine)
- Generator, checking
- 4-cylinder gasoline engine (vehicles 04.99)
- 4-cylinder gasoline engine (vehicles 05.99)
- 6-cylinder gasoline engine (vehicles 04.99)
- 6-cylinder gasoline engine (vehicles 05.99)
- Generator, 8-cylinder gasoline engine
- 4-cylinder diesel engine (vehicles 04.99)
- 4-cylinder diesel engine (vehicles 05.99)
- Ribbed Belt Drives
- 4-cylinder gasoline engines, engine codes ADP, ADR, AEB, ARG, APT, ANB, APU without A/C compressor
- 4-cylinder gasoline engines, engine codes ADP, ADR, AEB, ARG, APT, ANB, APU with A/C compressor
- 4-cylinder gasoline engines, engine codes AHL, ALZ, ANA, ARM, ASU, AUZ, AWT, AZM without A/C compressor
- 4-cylinder gasoline engines, engine codes AHL, ALZ, ANA, ARM, ASU, AUZ, AWT, AZM with A/C compressor
- 5-cylinder gasoline engines, engine codes AGZ, AZX without A/C compressor
- 5-cylinder gasoline engines, engine codes AGZ, AZX with A/C compressor
- 6-cylinder gasoline engines, engine codes ACK, ALG, AMX, APR, AQD without A/C compressor
- 6-cylinder gasoline engines, engine codes ACK, ALG, AMX, APR, AQD with A/C compressor
- 8-cylinder gasoline engine with A/C compressor
- 4-cylinder diesel engines, engine codes AFN, AHH, AHU, AVG without A/C compressor
- 4-cylinder diesel engines, engine codes AFN, AHH, AHU, AVG with A/C compressor
- 4-cylinder diesel engines, engine codes AJM, ATJ, AVB, AVF, AWX, BGW without A/C compressor
- 4-cylinder diesel engines, engine codes AJM, ATJ, AVB, AVF, AWX, BGW with A/C compressor
- 6-cylinder diesel engines, engine codes AFB, AKN without A/C compressor
- 6-cylinder diesel engines, engine codes AFB, AKN with A/C compressor
- Carbon brushes for generator C, checking (vehicles 04.99)
- Carbon brushes for generator C, checking (vehicles 05.99)
- Voltage regulator C1 for generator C, removing and installing (vehicles 04.99)
- Voltage regulator C1 for generator C, removing and installing (vehicles 05.99)
- Ribbed belt pulley at generator C, removing and installing
- Ribbed belt pulley with free wheel, installing
- Tightening torques: Generator
- Cruise Control System (CCS), removing and installing (vehicles without Electronic Power Control (EPC))
- Cruise Control System (CCS), removing and installing (vehicles with Electronic Power Control (EPC))
- 90 - Instruments
- Instrument cluster
- Instrument cluster
- Instrument cluster, replacing
- Instrument cluster, removing and installing
- Bulbs in instrument cluster, replacing
- Connector assignment of connectors on instrument cluster (vehicles 04.99)
- Connector assignment of connectors on instrument cluster (vehicles 05.99 04.01)
- Connector assignment of connectors on instrument cluster (vehicles 05.01)
- Indicator lamp symbols in instrument cluster (vehicles 11.03)
- Description of display controls
- Instrument cluster
- 92 - Windshield wiper and washer system
- Windshield wiper system
- Windshield wiper system
- Front windshield wiper system, removing and installing
- Notes
- Windshield wiper system, removing
- Wiper arms, removing
- Plenum chamber cover, removing
- Cowl, removing
- Wiper frame with linkage and Windshield Wiper Motor V, removing
- Removing Windshield Wiper Motor V from wiper frame
- Installing Windshield Wiper Motor V into wiper frame
- Wiper frame with linkage and Windshield Wiper Motor V, installing
- Wiper arms, removing and installing
- Windshield wiper rest position, adjusting
- Wiper blade, removing and installing
- Aero wipers, removing and installing
- Rain sensor G213, removing and installing
- Installation of new adhesive pad at rain sensor (Valeo)
- Windshield washer system
- Windshield washer system
- Windshield washer system - assembly overview
- Tank for windshield washer system and headlamp cleaning system, removing and installing
- Windshield and Rear Window Washer Pump V59, removing and installing
- Spray nozzles for windshield washer system, removing and installing
- Spray nozzles for windshield washer system, adjusting
- Rear window wiper system
- Rear window washer system
- Headlamp cleaning system
- Headlamp cleaning system
- Headlamp cleaning system - assembly overview
- Headlamp Washer Pump V11, removing and installing
- Lift cylinder for spray nozzles, removing and installing
- Lift cylinder cap, replacing (vehicles 10.00)
- Spray nozzles for headlamp cleaning system, adjusting
- Headlamp washer system, ventilating
- Washer hose connections of washer fluid lines
- Washer hose repairs
- Tightening torques: Windshield wiper and washer system
- Windshield wiper system
- 94 - Lights, Switches - Exterior
- Main headlamps
- Main headlamps
- Main headlamps - assembly overview (vehicles 09.00)
- Main headlamps - assembly overview (vehicles 10.00)
- Headlamp, removing and installing (vehicles 09.00)
- Headlamp, removing and installing (vehicles 10.00)
- Fog lamp, removing and installing (vehicles 10.00)
- Side headlamp locating pin, servicing (vehicles 09.00)
- Headlamp retainers, servicing (vehicles 10.00)
- Bulbs for headlamp, replacing (vehicles 09.00)
- Bulbs for headlamp, replacing (vehicles 10.00)
- Left Headlamp Beam Adjustment Motor V48 and Right Headlamp Beam Adjustment Motor V49, removing and installing (vehicles 09.00)
- Left Headlamp Beam Adjustment Motor V48 and Right Headlamp Beam Adjustment Motor V49, removing and installing (vehicles 10.00)
- Headlamp, adjusting (vehicles 09.00)
- Main headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14
- Main headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14
- Notes on application and safety instructions for gas discharge lamps
- Headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14 - assembly overview (vehicles 09.00)
- Headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14 - assembly overview (vehicles 10.00)
- Bulbs for headlamp with gas discharge lamp, replacing (vehicles 09.00)
- Bulbs for headlamp with gas discharge lamp, replacing (vehicles 10.00)
- Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14 for low beam, replacing
- Left High Beam Headlamp M30 and Right High Beam Headlamp M32, replacing
- Bulb for parking light, replacing
- Left Front Turn Signal Lamp M5 and Right Front Turn Signal Lamp M7, replacing
- Left Headlamp Beam Adjustment Motor V48 and Right Headlamp Beam Adjustment Motor V49, removing and installing (vehicles with headlamps with gas discharge lamp)
- Left High-intensity Gas Discharge Lamp Control Module J343 or Right High-intensity Gas Discharge Lamp Control Module J344, removing and installing (vehicles 09.00)
- Left High-intensity Gas Discharge Lamp Control Module J343 or Right High-intensity Gas Discharge Lamp Control Module J344 (vehicles 10.00)
- Headlamp Range Control Module, removing and installing
- Left Front Level Control System Sensor G78, removing and installing (vehicles 10.00)
- Left Rear Level Control System Sensor G76, removing and installing (vehicles 10.00)
- Headlamps with gas discharge lamps, adjusting
- Front turn signal lamps
- Side turn signal lamp or mirror turn signal lamp, removing and installing
- Taillamps
- Taillamp - assembly overview (vehicles 09.00)
- Taillamp, sedan - assembly overview (vehicles 10.00)
- Taillamp - assembly overview (wagon 10.00)
- Taillamp, removing and installing (vehicles 09.00)
- Taillamp, removing and installing (sedan 10.00)
- Taillamp, removing and installing (wagon 10.00)
- Bulb carrier for taillamp, removing and installing (vehicles 09.00)
- Bulb carrier for taillamp, removing and installing (vehicles 10.00)
- Bulb carrier for taillamp, removing and installing (wagon 10.00)
- License Plate Light X, removing and installing (vehicles 09.00)
- License Plate Light X, removing and installing (vehicles 10.00)
- High-mount Brake Light M25
- Steering column switch, removing and installing
- Steering column switch, removing and installing
- Connector Assignment On Steering Column Switch
- Windshield Wiper/Washer Switch E22, Windshield Wiper Intermittent Regulator E38, Multi-Function Indicator Mode Select Switch E86 and Multi-Function Indicator Memory Switch E109 (vehicles → 07.97)
- Windshield Wiper/Washer Switch E22, Windshield Wiper Intermittent Regulator E38, Multi-Function Indicator Mode Select Switch E86 and Multi-Function Indicator Memory Switch E109 (vehicles 08.97 →)
- Turn Signal Switch E2, Headlamp Dimmer/Flasher Switch E4, Parking Lamp Switch E19
- Cruise Control Switch E45 and Cruise Control -SET- Button E227
- Ignition/Starter Switch D lock cylinder
- Main headlamps
- 96 - Lights, Switches - Interior, Anti-theft
- Immobilizer
- Interior lights and switches
- Glove Compartment Light W6, removing and installing
- Interior lamp, removing and installing
- Luggage Compartment Light W3, removing and installing
- Right Rear Reading Light W12 and Left Rear Reading Light W11
- Right Rear Reading Light W12 with Interior Monitoring Sensor G273 and Left Rear Reading Light W11 with Interior Monitoring Transmitter G274
- Front Passengers Airbag Disabled Indicator Lamp K145, removing and installing
- Headlamp Adjuster E102 and E20 with Headlamp Adjuster Control Illumination L54, removing and installing
- Light Switch E1 and Fog Lamp Switch E23 with Headlamp Switch Illumination L9, removing and installing
- Window regulator switch, removing and installing
- Luggage Compartment Light Switch F5 with Rear Lid Unlock Switch E165, removing and installing (wagon)
- Mirror Adjustment Switch E43 with Mirror Selector Switch E48 with Mirror Adjustment Switch Illumination L78, removing and installing
- Fuel Tank Lid Unlock Button E319, removing and installing (vehicles 09.00)
- Fuel Tank Lid Unlock Button E319 and Rear Lid Remote Unlock Switch E188 with Remote Unlock Switch Illumination L104, removing and installing (vehicles 10.00)
- Switch in center of instrument cluster, removing and installing
- Door contact switch, removing and installing
- Sunroof Regulator E139, removing and installing
- Rear Lid Handle Unlock Switch E234, removing and installing (vehicles 10.00)
- Rear Lid Central Locking System Motor V53, removing and installing (sedan 10.00)
- Rear Lid Central Locking System Motor V53, removing and installing (wagon 10.00)
- Anti-theft protection system with interior monitoring
- Anti-theft protection system with interior monitoring
- Assembly overview
- Comfort System Central Control Module J393
- Interior Monitoring Sensor G273, right and Interior Monitoring Transmitter G274, left, removing and installing
- Interior Monitoring Deactivation Switch E267 with Interior Monitoring Deactivation Switch Illumination L118, removing and installing
- Alarm Horn H12, removing and installing
- Alarm Horn H8, removing and installing
- 97 - Wiring
- Vehicle Diagnosis, Testing and Information Systems
- Fuse holder and relay carrier, removing and installing
- Fuse holder and relay carrier, removing and installing
- Fuse holder, removing and installing
- Relay panel and 13-pin relay carrier, removing and installing
- Protective housing for control modules in plenum chamber, removing and installing
- Secondary relay carrier with secondary fuse holder, removing and installing
- Wiring harness and connectors, repairing
- 27 - Battery, Starter, Generator, Cruise control
- Electrical Equipment
- Ignition Switch/Steering Lock
- Electrical Equipment
- 27 - Battery, Starter, Generator, Cruise control
- Battery A
- Battery, checking
- Charge battery
- Charge battery
- Battery charging unit VAS 5095 A
- Notes
- Device description of Battery charging unit VAS 5095 A
- Charging battery using battery charging unit VAS 5095 A
- Charging severely discharged battery using battery charging unit VAS 5095 A
- Assistance mode using battery charging unit VAS 5095 A
- Floating operation / charge retention using battery charging unit VAS 5095 A
- Battery charging unit VAS 5900
- Notes
- Device description of Battery charging unit VAS 5900
- Charging battery using battery charging unit VAS 5900
- Service charging using battery charging unit VAS 5900
- Charging severely discharged batteries using battery charging unit VAS 5900
- Assistance mode using battery charging unit VAS 5900
- Charge retention using battery charging unit VAS 5900
- Severely discharged batteries
- Battery A, disconnecting and connecting
- Battery A, removing and installing
- Tightening torques: Battery A
- Starter B
- Tightening torques: Starter
- Generator C
- Generator C
- Characteristics of compact generators
- V-belt, checking
- Ribbed belt, checking
- Ribbed belt, checking (8-cylinder gasoline engine)
- Generator, checking
- 4-cylinder gasoline engine (vehicles 04.99)
- 4-cylinder gasoline engine (vehicles 05.99)
- 6-cylinder gasoline engine (vehicles 04.99)
- 6-cylinder gasoline engine (vehicles 05.99)
- Generator, 8-cylinder gasoline engine
- 4-cylinder diesel engine (vehicles 04.99)
- 4-cylinder diesel engine (vehicles 05.99)
- Ribbed Belt Drives
- 4-cylinder gasoline engines, engine codes ADP, ADR, AEB, ARG, APT, ANB, APU without A/C compressor
- 4-cylinder gasoline engines, engine codes ADP, ADR, AEB, ARG, APT, ANB, APU with A/C compressor
- 4-cylinder gasoline engines, engine codes AHL, ALZ, ANA, ARM, ASU, AUZ, AWT, AZM without A/C compressor
- 4-cylinder gasoline engines, engine codes AHL, ALZ, ANA, ARM, ASU, AUZ, AWT, AZM with A/C compressor
- 5-cylinder gasoline engines, engine codes AGZ, AZX without A/C compressor
- 5-cylinder gasoline engines, engine codes AGZ, AZX with A/C compressor
- 6-cylinder gasoline engines, engine codes ACK, ALG, AMX, APR, AQD without A/C compressor
- 6-cylinder gasoline engines, engine codes ACK, ALG, AMX, APR, AQD with A/C compressor
- 8-cylinder gasoline engine with A/C compressor
- 4-cylinder diesel engines, engine codes AFN, AHH, AHU, AVG without A/C compressor
- 4-cylinder diesel engines, engine codes AFN, AHH, AHU, AVG with A/C compressor
- 4-cylinder diesel engines, engine codes AJM, ATJ, AVB, AVF, AWX, BGW without A/C compressor
- 4-cylinder diesel engines, engine codes AJM, ATJ, AVB, AVF, AWX, BGW with A/C compressor
- 6-cylinder diesel engines, engine codes AFB, AKN without A/C compressor
- 6-cylinder diesel engines, engine codes AFB, AKN with A/C compressor
- Carbon brushes for generator C, checking (vehicles 04.99)
- Carbon brushes for generator C, checking (vehicles 05.99)
- Voltage regulator C1 for generator C, removing and installing (vehicles 04.99)
- Voltage regulator C1 for generator C, removing and installing (vehicles 05.99)
- Ribbed belt pulley at generator C, removing and installing
- Ribbed belt pulley with free wheel, installing
- Tightening torques: Generator
- Cruise Control System (CCS), removing and installing (vehicles without Electronic Power Control (EPC))
- Cruise Control System (CCS), removing and installing (vehicles with Electronic Power Control (EPC))
- 90 - Instruments
- Instrument cluster
- Instrument cluster
- Instrument cluster, replacing
- Instrument cluster, removing and installing
- Bulbs in instrument cluster, replacing
- Connector assignment of connectors on instrument cluster (vehicles 04.99)
- Connector assignment of connectors on instrument cluster (vehicles 05.99 04.01)
- Connector assignment of connectors on instrument cluster (vehicles 05.01)
- Indicator lamp symbols in instrument cluster (vehicles 11.03)
- Description of display controls
- Instrument cluster
- 92 - Windshield wiper and washer system
- Windshield wiper system
- Windshield wiper system
- Front windshield wiper system, removing and installing
- Notes
- Windshield wiper system, removing
- Wiper arms, removing
- Plenum chamber cover, removing
- Cowl, removing
- Wiper frame with linkage and Windshield Wiper Motor V, removing
- Removing Windshield Wiper Motor V from wiper frame
- Installing Windshield Wiper Motor V into wiper frame
- Wiper frame with linkage and Windshield Wiper Motor V, installing
- Wiper arms, removing and installing
- Windshield wiper rest position, adjusting
- Wiper blade, removing and installing
- Aero wipers, removing and installing
- Rain sensor G213, removing and installing
- Installation of new adhesive pad at rain sensor (Valeo)
- Windshield washer system
- Windshield washer system
- Windshield washer system - assembly overview
- Tank for windshield washer system and headlamp cleaning system, removing and installing
- Windshield and Rear Window Washer Pump V59, removing and installing
- Spray nozzles for windshield washer system, removing and installing
- Spray nozzles for windshield washer system, adjusting
- Rear window wiper system
- Rear window washer system
- Headlamp cleaning system
- Headlamp cleaning system
- Headlamp cleaning system - assembly overview
- Headlamp Washer Pump V11, removing and installing
- Lift cylinder for spray nozzles, removing and installing
- Lift cylinder cap, replacing (vehicles 10.00)
- Spray nozzles for headlamp cleaning system, adjusting
- Headlamp washer system, ventilating
- Washer hose connections of washer fluid lines
- Washer hose repairs
- Tightening torques: Windshield wiper and washer system
- Windshield wiper system
- 94 - Lights, Switches - Exterior
- Main headlamps
- Main headlamps
- Main headlamps - assembly overview (vehicles 09.00)
- Main headlamps - assembly overview (vehicles 10.00)
- Headlamp, removing and installing (vehicles 09.00)
- Headlamp, removing and installing (vehicles 10.00)
- Fog lamp, removing and installing (vehicles 10.00)
- Side headlamp locating pin, servicing (vehicles 09.00)
- Headlamp retainers, servicing (vehicles 10.00)
- Bulbs for headlamp, replacing (vehicles 09.00)
- Bulbs for headlamp, replacing (vehicles 10.00)
- Left Headlamp Beam Adjustment Motor V48 and Right Headlamp Beam Adjustment Motor V49, removing and installing (vehicles 09.00)
- Left Headlamp Beam Adjustment Motor V48 and Right Headlamp Beam Adjustment Motor V49, removing and installing (vehicles 10.00)
- Headlamp, adjusting (vehicles 09.00)
- Main headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14
- Main headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14
- Notes on application and safety instructions for gas discharge lamps
- Headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14 - assembly overview (vehicles 09.00)
- Headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14 - assembly overview (vehicles 10.00)
- Bulbs for headlamp with gas discharge lamp, replacing (vehicles 09.00)
- Bulbs for headlamp with gas discharge lamp, replacing (vehicles 10.00)
- Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14 for low beam, replacing
- Left High Beam Headlamp M30 and Right High Beam Headlamp M32, replacing
- Bulb for parking light, replacing
- Left Front Turn Signal Lamp M5 and Right Front Turn Signal Lamp M7, replacing
- Left Headlamp Beam Adjustment Motor V48 and Right Headlamp Beam Adjustment Motor V49, removing and installing (vehicles with headlamps with gas discharge lamp)
- Left High-intensity Gas Discharge Lamp Control Module J343 or Right High-intensity Gas Discharge Lamp Control Module J344, removing and installing (vehicles 09.00)
- Left High-intensity Gas Discharge Lamp Control Module J343 or Right High-intensity Gas Discharge Lamp Control Module J344 (vehicles 10.00)
- Headlamp Range Control Module, removing and installing
- Left Front Level Control System Sensor G78, removing and installing (vehicles 10.00)
- Left Rear Level Control System Sensor G76, removing and installing (vehicles 10.00)
- Headlamps with gas discharge lamps, adjusting
- Front turn signal lamps
- Side turn signal lamp or mirror turn signal lamp, removing and installing
- Taillamps
- Taillamp - assembly overview (vehicles 09.00)
- Taillamp, sedan - assembly overview (vehicles 10.00)
- Taillamp - assembly overview (wagon 10.00)
- Taillamp, removing and installing (vehicles 09.00)
- Taillamp, removing and installing (sedan 10.00)
- Taillamp, removing and installing (wagon 10.00)
- Bulb carrier for taillamp, removing and installing (vehicles 09.00)
- Bulb carrier for taillamp, removing and installing (vehicles 10.00)
- Bulb carrier for taillamp, removing and installing (wagon 10.00)
- License Plate Light X, removing and installing (vehicles 09.00)
- License Plate Light X, removing and installing (vehicles 10.00)
- High-mount Brake Light M25
- Steering column switch, removing and installing
- Steering column switch, removing and installing
- Connector Assignment On Steering Column Switch
- Windshield Wiper/Washer Switch E22, Windshield Wiper Intermittent Regulator E38, Multi-Function Indicator Mode Select Switch E86 and Multi-Function Indicator Memory Switch E109 (vehicles → 07.97)
- Windshield Wiper/Washer Switch E22, Windshield Wiper Intermittent Regulator E38, Multi-Function Indicator Mode Select Switch E86 and Multi-Function Indicator Memory Switch E109 (vehicles 08.97 →)
- Turn Signal Switch E2, Headlamp Dimmer/Flasher Switch E4, Parking Lamp Switch E19
- Cruise Control Switch E45 and Cruise Control -SET- Button E227
- Ignition/Starter Switch D lock cylinder
- Main headlamps
- 96 - Lights, Switches - Interior, Anti-theft
- Immobilizer
- Interior lights and switches
- Glove Compartment Light W6, removing and installing
- Interior lamp, removing and installing
- Luggage Compartment Light W3, removing and installing
- Right Rear Reading Light W12 and Left Rear Reading Light W11
- Right Rear Reading Light W12 with Interior Monitoring Sensor G273 and Left Rear Reading Light W11 with Interior Monitoring Transmitter G274
- Front Passengers Airbag Disabled Indicator Lamp K145, removing and installing
- Headlamp Adjuster E102 and E20 with Headlamp Adjuster Control Illumination L54, removing and installing
- Light Switch E1 and Fog Lamp Switch E23 with Headlamp Switch Illumination L9, removing and installing
- Window regulator switch, removing and installing
- Luggage Compartment Light Switch F5 with Rear Lid Unlock Switch E165, removing and installing (wagon)
- Mirror Adjustment Switch E43 with Mirror Selector Switch E48 with Mirror Adjustment Switch Illumination L78, removing and installing
- Fuel Tank Lid Unlock Button E319, removing and installing (vehicles 09.00)
- Fuel Tank Lid Unlock Button E319 and Rear Lid Remote Unlock Switch E188 with Remote Unlock Switch Illumination L104, removing and installing (vehicles 10.00)
- Switch in center of instrument cluster, removing and installing
- Door contact switch, removing and installing
- Sunroof Regulator E139, removing and installing
- Rear Lid Handle Unlock Switch E234, removing and installing (vehicles 10.00)
- Rear Lid Central Locking System Motor V53, removing and installing (sedan 10.00)
- Rear Lid Central Locking System Motor V53, removing and installing (wagon 10.00)
- Anti-theft protection system with interior monitoring
- Anti-theft protection system with interior monitoring
- Assembly overview
- Comfort System Central Control Module J393
- Interior Monitoring Sensor G273, right and Interior Monitoring Transmitter G274, left, removing and installing
- Interior Monitoring Deactivation Switch E267 with Interior Monitoring Deactivation Switch Illumination L118, removing and installing
- Alarm Horn H12, removing and installing
- Alarm Horn H8, removing and installing
- 97 - Wiring
- Vehicle Diagnosis, Testing and Information Systems
- Fuse holder and relay carrier, removing and installing
- Fuse holder and relay carrier, removing and installing
- Fuse holder, removing and installing
- Relay panel and 13-pin relay carrier, removing and installing
- Protective housing for control modules in plenum chamber, removing and installing
- Secondary relay carrier with secondary fuse holder, removing and installing
- Wiring harness and connectors, repairing
- 27 - Battery, Starter, Generator, Cruise control
- Electrical Equipment
- Infotainment
- Comfort System
- Communication
- 91 Radio, Telephone, Navigation, Trip computer
- Communication
- Radio systems
- Radio systems, performing OBD program functions using VAS 5051/5052
- Radio, 'Premium III' & 'Premium IV'
- General information
- On Board Diagnostic (OBD), function
- Radio - "Premium III", removing and installing
- Radio - "Premium IV", removing and installing
- Radio - "Premium III", multi-pin connector assignments
- Radio - "Premium IV", multi-pin connector assignments
- Anti-theft security code - "Premium III", inputting
- Anti-theft security code - "Premium IV", inputting
- Radio system 'Premium V' &'Premium V - Monsoon'
- Radio, 'Premium VI' & 'Premium VI - Monsoon'
- Amplifier system 'Monsoon'
- Speaker system
- Antenna systems
- General information
- Roof mounted antenna system, overview
- Diversity antenna system (W8 only)
- Diversity antenna system (W8 only), layout
- Antenna Selection Control Module -J515- (W8 only), removing and installing
- Diversity antenna amplifiers (W8 Sedan), removing and installing
- Diversity antenna amplifiers (W8 Wagon), removing and installing
- Antenna cables and connectors, replacing
- Reception interference, suppression measures
- CD Changer, CD Player
- Multi-function steering wheel
- General information
- On Board Diagnostic (OBD)
- Multi-function steering wheel, overview
- Operating unit in steering wheel, removing and installing
- Multi-function steering wheel control module, removing and installing
- Multi-function steering wheel control module multi-pin connector assignments
- Multi-function steering wheel from 12.01, performing OBD program functions using VAS 5051/5052
- Telematics
- General Information
- On Board Diagnostic (OBD)
- Telematic system, component overview
- Telematic Control Head - OnStar ® control buttons, description
- Telematic Control Head - OnStar ® telematics indicator lamp, description
- Telematic Control Head -E264-, removing and installing
- Telematic Control Module -J499- - Passat Wagon, removing and installing
- Telematic Control Module -J499- - Passat Sedan, removing and installing
- Telematic Control Module -J499- multi-pin connector assignments
- Telematic Control Module -J499-, coding
- Telematic Control Module -J499-, reconfiguring
- GPS/Telematics antenna
- GPS/Telematics antenna, overview
- GPS/Telematics antenna - Passat Wagon, removing and installing
- GPS/Telematics antenna - Passat Sedan, removing and installing
- Telephone Microphone -R38-, removing and installing
- Telematics system, troubleshooting using telematics indicator lamp
- Transport Mode, deactivating
- Mobile telephone and two-way radio operation, notes
- 91 Radio, Telephone, Navigation, Trip computer
- Radio, Telephone, Navigation On Board Diagnostic (OBD)
- 01 On Board Diagnostic (OBD)
- Radio system - 'Premium IV' and 'Premium V' (including 'Monsoon'), On Board Diagnostic (OBD)
- General information
- VAG 1551 Scan Tool (ST), connecting, selecting functions and checking control module (radio) version
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM), (function 03)
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Control Module (radio) Version, coding (function 07)
- Read Measuring Value Block (function 08)
- Radio system - 'Premium VI' (including 'Monsoon'), On Board Diagnostic (OBD)
- Multi-function steering wheel > 12.01, On Board Diagnostic (OBD)
- General information
- VAG 1551 Scan Tool (ST), connecting, selecting functions and checking control module version
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM), (function 03)
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Display Group Overview
- Multi-function steering wheel 12.01 >, On Board Diagnostic (OBD)
- Radio system - 'Premium IV' and 'Premium V' (including 'Monsoon'), On Board Diagnostic (OBD)
- 01 On Board Diagnostic (OBD)
- Interior/Exterior Trim
- Body Exterior
- 50 Body, front
- Lock carrier
- Tools
- Lock carrier and front bumper reinforcement, assembly overview 09.00
- Lock carrier and front bumper reinforcement, removing and installing 09.00
- Lock carrier and front bumper reinforcement, service position 09.00
- Hydraulic oil cooler, unbolting
- Lock carrier and front bumper reinforcement, assembly overview 10.00
- Lock carrier and front bumper reinforcement, removing and installing 10.00
- Lock carrier and front bumper reinforcement, service position, assembly overview 10.00
- Lock carrier and front bumper reinforcement, moving to service position 10.00
- Fender
- Noise insulation
- Lock carrier
- 55 Hood, lids
- Hood
- Tools
- Hood, assembly overview
- Hood, removing and installing
- Hood, adjusting
- Gas-filled strut, removing
- Releasing gas from gas-filled strut
- Bowden cable for hood lock, assembly overview
- Bowden cable, disconnecting
- Hood lock, assembly overview
- Hood lock, removing and installing
- Hood lock, adjusting
- Hood seal, assembly overview
- Insulation, removing and installing
- Trunk lid (Sedan)
- Tools
- Trunk lid, assembly overview
- Gas-filled strut, removing
- Trunk lid, adjusting 09.00
- Trunk lid, adjusting 10.00
- Trunk lid lock, assembly overview 09.00
- Lock cylinder carrier, removing and installing
- Trunk lid lock and lock cylinder carrier, assembly overview 10.00
- Trunk lid lock and lock cylinder carrier, removing and installing (only US vehicles with emergency release lever) 10.00
- Lock cylinder housing, removing and installing 10.00
- Tailgate (Wagon)
- Tools
- Tailgate (Wagon), assembly overview
- Gas-filled strut, removing
- Tailgate lock (wagon), assembly overview 09.00
- Lock cylinder carrier, removing and installing (wagon) 09.00
- Lock cylinder, removing and installing (wagon) 09.00
- Tailgate lock and lock cylinder carrier, removing and installing 10.00
- Lock cylinder housing, removing and installing 10.00
- Tank flap unit
- Hood
- 57 Front doors/door components/central locking system
- Front door
- Tools
- Front door, assembly overview
- Front door, removing and installing
- Front door, adjusting
- Door handle and door lock , assembly overview
- Lock cylinder housing, removing and installing
- Door handle, removing and installing
- Door lock, removing and installing
- Vehicles with electrical window regulators
- Inner release handle, removing
- Door seals
- Inner door seal, removing and installing
- Securing knob for locking rod, removing and installing
- Central locking system
- Central locking and convenience systems, assembly overview
- Batteries for key (non-folding) with radio-frequency remote control, removing and installing
- Batteries for key (foldable) with radio-frequency remote control, removing and installing 07.00
- Battery for key with radio-frequency remote control (foldable), assembly overview 08.00
- Batteries for main key (foldable) with radio-frequency remote control - assembly overview 11.00
- Batteries for main key (folding) with radio-frequency remote control, removing and installing 11.00
- Adaptation of keys with radio-frequency remote control
- Front door
- 58 Rear doors/door components
- Rear doors
- Tools
- Rear door, assembly overview
- Rear door, removing and installing
- Rear door, adjusting
- Door handle and door lock, assembly overview
- Door handle, removing and installing
- Door lock, removing and installing
- Door window, installing to window regulator
- Inner release handle, removing
- Door seals
- Inner door seal, removing and installing
- Rear doors
- 60 Sunroof
- Sunroof with glass panel 07.98
- Tools
- Sunroof with glass panel, assembly overview
- Glass panel for sunroof, removing
- Glass panel for sunroof, installing
- Glass panel for sunroof, adjusting (height adjustment)
- Panel seal, adjusting
- Panel seal, replacing
- Wind deflector, removing
- Sun protection, removing
- Drive motor for sunroof, removing
- Drive motor for sunroof, adjusting ("0" position)
- Automatic rotary switch for sunroof, removing
- Parallel movement, checking
- Parallel movement, adjusting
- Sunroof installation unit, removing and installing
- Operation without power to unit
- Slotted guide rail, removing
- Water drain hoses, cleaning
- Sunroof with glass panel 08.98
- Tools
- Function
- Sunroof with glass panel, assembly overview
- Boot, removing and installing
- Glass panel for sunroof, removing
- Glass panel for sunroof, installing
- Glass panel for sunroof, adjusting (height adjustment)
- Panel seal, adjusting
- Panel seal, replacing
- Wind deflector, removing and installing
- Sun protection, removing
- Sunroof drive motor, removing and installing
- Drive motor for sunroof, adjusting ("0" position)
- Automatic rotary switch for sunroof, removing
- Parallel movement, checking
- Parallel movement, adjusting
- Installation unit, removing and installing
- Operation without electrical power to unit
- Slotted guide rail, removing
- Water drain hoses, cleaning
- Sunroof with glass panel 07.98
- 63 Bumper
- Front bumper
- Tools
- Front bumper cover, assembly overview 09.00
- Front bumper cover, removing and installing 09.00
- Release lever, removing
- Guide piece, adjusting
- Front bumper cover, assembly overview 10.00
- Front bumper cover, removing and installing 10.00
- Front bumper cover accessories, assembly overview 10.00
- Protective molding, removing and installing
- Installation of license plate holder (US vehicles only)
- Front bumper cover lower assembly components, assembly overview 10.00
- Bumper carrier and impact absorber, assembly overview (US vehicles only) 10.00
- Rear bumper (Sedan)
- Tools
- Rear bumper cover, assembly overview 09.00
- Rear bumper cover, removing and installing 09.00
- Rear bumper cover, assembly overview 10.00
- Rear bumper cover, removing and installing 10.00
- Rear bumper cover accessories, assembly overview 10.00
- Bumper strip, removing and installing
- Rear bumper cover lower assembly components, assembly overview 10.00
- Bumper carrier and impact absorber, assembly overview (4Motion, all US-vehicles) 10.00
- Rear bumper (Wagon)
- Tools
- Rear bumper cover, assembly overview 09.00
- Rear bumper cover, removing and installing 09.00
- Rear bumper cover, assembly overview 10.00
- Rear bumper cover, removing and installing 10.00
- Rear bumper cover accessories, assembly overview 10.00
- Protective molding, removing and installing
- Transparent foil, bonding
- Rear bumper cover lower assembly components, assembly overview 10.00
- Bumper carrier and impact absorber, assembly overview (4Motion, all US-vehicles) 10.00
- Front bumper
- 64 Glass
- Flush-bonded windows
- Tools
- Materials
- Windshield, assembly overview
- Plenum chamber cover, removing and installing
- Windshield, removing
- Windshield, installing
- Side window (Wagon), assembly overview 09.00
- Side window (Wagon), assembly overview 10.00
- Undamaged side window, removing
- Damaged side window, removing
- Side window (Sedan), assembly overview 09.00
- Side window (Sedan), assembly overview 10.00
- Side window, installing
- Rear window (Wagon), assembly overview
- Undamaged rear window, removing (Wagon)
- Rear window, assembly overview
- Undamaged rear window, removing
- Damaged rear window, removing
- Installing rear window
- Preparing undamaged window for glazing
- Preparing new window for glazing
- Preparing new window without pre-coating for glazing
- Preparing window flange for glazing
- Installation notes
- Minimum curing time
- Paint damage, repairing
- Cleaning when soiled by adhesive sealing material
- Front door window
- Rear door window
- Flush-bonded windows
- 66 Exterior equipment
- 50 Body, front
- Body Interior
- 68 - Interior equipment
- Rearview mirror
- Storage compartments, covers and trim
- Center console, removing and installing 09.00
- Center console, removing and installing 10.00
- Front ashtray, removing
- Rear ashtray, removing and installing 09.00
- Center armrest, removing 09.00
- Selector lever cover, removing and installing
- Panels for front beverage holder, removing
- Storage compartment on drivers side, removing
- Passenger-side storage compartment, removing
- Lock cylinder for glove compartment, removing and installing
- Cover for outside rearview mirror, removing
- Sun visor, removing
- Grab handle
- Sill panel trim
- Screen separator wall
- 69 - Passenger protection - Airbags, Seat belts
- Seatbelts
- Safety precautions for seatbelt tensioners
- Disposing (deploying) of belt tensioner units
- Front seatbelts with belt tensioner, assembly overview 09.00
- Front seatbelts with belt tensioner, assembly overview 10.00
- Belt buckle, removing and installing
- Rear seatbelt with belt tensioner, assembly overview
- Rear center seatbelt, assembly overview
- Inspection of seatbelts
- Child seat anchors (LATCH system Lower Anchors and Tethers for CHildren), inspecting after accident
- Airbag
- Tools
- Component locations 09.00 - overview
- Component locations 10.00 - overview
- Safety precautions when working on airbags
- Airbag units, disposal (deploying)
- Airbag unit, replacing after an accident
- Driver side airbag unit, removing and installing
- Steering wheel, removing and installing
- Return spring with slip ring -F138-, removing and installing
- Passenger side airbag unit, removing and installing
- Airbag control module -J234-, removing and installing
- Drivers side/passengers side side curtain airbag, removing and installing
- Drivers side/passengers side side curtain airbag (Recaro seat), removing and installing
- Crash sensor for drivers side/passengers side side curtain airbag, removing and installing
- Drivers side/passengers side side curtain airbag (Sedan), removing and installing
- Drivers side/passengers side side curtain airbag (Wagon), removing and installing
- Components, adapting
- Deformation elements
- Tools
- Deformation elements (sidemount) (Sedan without sunroof), removing and installing
- Deformation elements (molded headliner) (Sedan without sunroof), retrofitting
- Deformation elements (molded headliner) (Sedan with sunroof), retrofitting
- Deformation elements (C-pillar) (Sedan), removing and installing
- Deformation elements (installation unit) (sunroof), retrofitting
- Deformation elements (side curtain airbag) (vehicles without sunroof), removing and installing
- Deformation elements (side mount) (Wagon without sunroof), removing and installing
- Deformation elements (molded headliner) (Wagon with sunroof), retrofitting
- Seatbelts
- 70 - Interior trim
- Instrument panel, removing and installing
- Door trim
- Pillar and side trim
- Pillar and side trim
- Upper A-pillar trim, removing and installing
- Lower A-pillar trim, removing and installing
- Upper B-pillar trim, removing and installing
- Lower B-pillar trim, removing and installing
- Upper C/D-pillar trim (Sedan), removing and installing
- Upper C-pillar trim (Wagon), removing and installing
- Lower C-pillar trim, removing and installing
- Upper D-pillar trim, removing and installing (wagon)
- Rear shelf, removing and installing
- Luggage compartment trim
- Tools
- Luggage compartment trim, removing and installing
- Rear lock carrier cover, removing and installing
- Rear lid trim, removing and installing 09.00
- Rear lid trim, removing and installing 10.00
- Rear lid trim with emergency release lever (US vehicles only) 10.00 , removing and installing
- Luggage compartment trim, removing and installing (wagon)
- Assembly overview
- Rear lock carrier cover, removing and installing (Wagon)
- Luggage compartment cover, removing and installing
- Rear lid trim, removing and installing (wagon) 09.00
- Rear lid trim, removing and installing (wagon) 10.00
- Remove storage area floor covering (Wagon)
- Roof trim panels
- 72 - Seat - Frames
- Front seats
- Tools
- Front seats, removing and installing
- Front backrest, removing and installing
- Lumbar support, removing and installing
- 8-way seat trim, removing
- 8-way seat control module, removing
- 8-way seat operating unit, removing
- 8-way seat fore and aft adjustment, removing
- Front drive for seat height adjustment for 8-way seat, removing
- Rear drive for seat height adjustment for 8-way seat, removing
- Drive for backrest adjustment for 8-way seat, removing
- Recaro seat (front)
- Tools
- Recaro seat, removing and installing
- Trim, backrest mounting brackets, removing and installing
- Seat cushion extension, removing and installing
- Spring cover, removing and installing
- Seating area, removing and installing
- Side seat trim panels, removing and installing
- Backrest, removing and installing
- Backrest shell, removing and installing
- 2-way lumbar support, removing and installing
- 2-way lumbar support motor with transmission, removing and installing
- Motor for seat height adjustment, removing and installing
- Backrest motor with transmission, removing and installing
- Switch unit, removing and installing
- Rear seats
- Seatbench, removing and installing (Sedan)
- Seatbench, removing and installing (Wagon)
- Rear backrest (one piece), removing and installing
- Rear backrest (two pieces), removing and installing
- Rear backrest (W8 Sedan), removing and installing
- Left backrest lock, removing and installing
- Seatbench with integrated child seat, retrofitting
- Seatbench with integrated child seat, retrofitting (Wagon)
- Rear lower anchor bracket for LATCH "Lower Anchors and Tethers for CHildren", installing
- Front seats
- 74 - Seats - Upholstery, Covers
- Front seat cushion and cover
- Cover and cushion Recaro seat
- Rear seat upholstery and cover
- Seat heating elements
- 68 - Interior equipment
- Body Exterior
- Interior/Illumination Lights
- Comfort System
- Electrical Equipment
- 27 - Battery, Starter, Generator, Cruise control
- Battery A
- Battery, checking
- Charge battery
- Charge battery
- Battery charging unit VAS 5095 A
- Notes
- Device description of Battery charging unit VAS 5095 A
- Charging battery using battery charging unit VAS 5095 A
- Charging severely discharged battery using battery charging unit VAS 5095 A
- Assistance mode using battery charging unit VAS 5095 A
- Floating operation / charge retention using battery charging unit VAS 5095 A
- Battery charging unit VAS 5900
- Notes
- Device description of Battery charging unit VAS 5900
- Charging battery using battery charging unit VAS 5900
- Service charging using battery charging unit VAS 5900
- Charging severely discharged batteries using battery charging unit VAS 5900
- Assistance mode using battery charging unit VAS 5900
- Charge retention using battery charging unit VAS 5900
- Severely discharged batteries
- Battery A, disconnecting and connecting
- Battery A, removing and installing
- Tightening torques: Battery A
- Starter B
- Tightening torques: Starter
- Generator C
- Generator C
- Characteristics of compact generators
- V-belt, checking
- Ribbed belt, checking
- Ribbed belt, checking (8-cylinder gasoline engine)
- Generator, checking
- 4-cylinder gasoline engine (vehicles 04.99)
- 4-cylinder gasoline engine (vehicles 05.99)
- 6-cylinder gasoline engine (vehicles 04.99)
- 6-cylinder gasoline engine (vehicles 05.99)
- Generator, 8-cylinder gasoline engine
- 4-cylinder diesel engine (vehicles 04.99)
- 4-cylinder diesel engine (vehicles 05.99)
- Ribbed Belt Drives
- 4-cylinder gasoline engines, engine codes ADP, ADR, AEB, ARG, APT, ANB, APU without A/C compressor
- 4-cylinder gasoline engines, engine codes ADP, ADR, AEB, ARG, APT, ANB, APU with A/C compressor
- 4-cylinder gasoline engines, engine codes AHL, ALZ, ANA, ARM, ASU, AUZ, AWT, AZM without A/C compressor
- 4-cylinder gasoline engines, engine codes AHL, ALZ, ANA, ARM, ASU, AUZ, AWT, AZM with A/C compressor
- 5-cylinder gasoline engines, engine codes AGZ, AZX without A/C compressor
- 5-cylinder gasoline engines, engine codes AGZ, AZX with A/C compressor
- 6-cylinder gasoline engines, engine codes ACK, ALG, AMX, APR, AQD without A/C compressor
- 6-cylinder gasoline engines, engine codes ACK, ALG, AMX, APR, AQD with A/C compressor
- 8-cylinder gasoline engine with A/C compressor
- 4-cylinder diesel engines, engine codes AFN, AHH, AHU, AVG without A/C compressor
- 4-cylinder diesel engines, engine codes AFN, AHH, AHU, AVG with A/C compressor
- 4-cylinder diesel engines, engine codes AJM, ATJ, AVB, AVF, AWX, BGW without A/C compressor
- 4-cylinder diesel engines, engine codes AJM, ATJ, AVB, AVF, AWX, BGW with A/C compressor
- 6-cylinder diesel engines, engine codes AFB, AKN without A/C compressor
- 6-cylinder diesel engines, engine codes AFB, AKN with A/C compressor
- Carbon brushes for generator C, checking (vehicles 04.99)
- Carbon brushes for generator C, checking (vehicles 05.99)
- Voltage regulator C1 for generator C, removing and installing (vehicles 04.99)
- Voltage regulator C1 for generator C, removing and installing (vehicles 05.99)
- Ribbed belt pulley at generator C, removing and installing
- Ribbed belt pulley with free wheel, installing
- Tightening torques: Generator
- Cruise Control System (CCS), removing and installing (vehicles without Electronic Power Control (EPC))
- Cruise Control System (CCS), removing and installing (vehicles with Electronic Power Control (EPC))
- 90 - Instruments
- Instrument cluster
- Instrument cluster
- Instrument cluster, replacing
- Instrument cluster, removing and installing
- Bulbs in instrument cluster, replacing
- Connector assignment of connectors on instrument cluster (vehicles 04.99)
- Connector assignment of connectors on instrument cluster (vehicles 05.99 04.01)
- Connector assignment of connectors on instrument cluster (vehicles 05.01)
- Indicator lamp symbols in instrument cluster (vehicles 11.03)
- Description of display controls
- Instrument cluster
- 92 - Windshield wiper and washer system
- Windshield wiper system
- Windshield wiper system
- Front windshield wiper system, removing and installing
- Notes
- Windshield wiper system, removing
- Wiper arms, removing
- Plenum chamber cover, removing
- Cowl, removing
- Wiper frame with linkage and Windshield Wiper Motor V, removing
- Removing Windshield Wiper Motor V from wiper frame
- Installing Windshield Wiper Motor V into wiper frame
- Wiper frame with linkage and Windshield Wiper Motor V, installing
- Wiper arms, removing and installing
- Windshield wiper rest position, adjusting
- Wiper blade, removing and installing
- Aero wipers, removing and installing
- Rain sensor G213, removing and installing
- Installation of new adhesive pad at rain sensor (Valeo)
- Windshield washer system
- Windshield washer system
- Windshield washer system - assembly overview
- Tank for windshield washer system and headlamp cleaning system, removing and installing
- Windshield and Rear Window Washer Pump V59, removing and installing
- Spray nozzles for windshield washer system, removing and installing
- Spray nozzles for windshield washer system, adjusting
- Rear window wiper system
- Rear window washer system
- Headlamp cleaning system
- Headlamp cleaning system
- Headlamp cleaning system - assembly overview
- Headlamp Washer Pump V11, removing and installing
- Lift cylinder for spray nozzles, removing and installing
- Lift cylinder cap, replacing (vehicles 10.00)
- Spray nozzles for headlamp cleaning system, adjusting
- Headlamp washer system, ventilating
- Washer hose connections of washer fluid lines
- Washer hose repairs
- Tightening torques: Windshield wiper and washer system
- Windshield wiper system
- 94 - Lights, Switches - Exterior
- Main headlamps
- Main headlamps
- Main headlamps - assembly overview (vehicles 09.00)
- Main headlamps - assembly overview (vehicles 10.00)
- Headlamp, removing and installing (vehicles 09.00)
- Headlamp, removing and installing (vehicles 10.00)
- Fog lamp, removing and installing (vehicles 10.00)
- Side headlamp locating pin, servicing (vehicles 09.00)
- Headlamp retainers, servicing (vehicles 10.00)
- Bulbs for headlamp, replacing (vehicles 09.00)
- Bulbs for headlamp, replacing (vehicles 10.00)
- Left Headlamp Beam Adjustment Motor V48 and Right Headlamp Beam Adjustment Motor V49, removing and installing (vehicles 09.00)
- Left Headlamp Beam Adjustment Motor V48 and Right Headlamp Beam Adjustment Motor V49, removing and installing (vehicles 10.00)
- Headlamp, adjusting (vehicles 09.00)
- Main headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14
- Main headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14
- Notes on application and safety instructions for gas discharge lamps
- Headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14 - assembly overview (vehicles 09.00)
- Headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14 - assembly overview (vehicles 10.00)
- Bulbs for headlamp with gas discharge lamp, replacing (vehicles 09.00)
- Bulbs for headlamp with gas discharge lamp, replacing (vehicles 10.00)
- Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14 for low beam, replacing
- Left High Beam Headlamp M30 and Right High Beam Headlamp M32, replacing
- Bulb for parking light, replacing
- Left Front Turn Signal Lamp M5 and Right Front Turn Signal Lamp M7, replacing
- Left Headlamp Beam Adjustment Motor V48 and Right Headlamp Beam Adjustment Motor V49, removing and installing (vehicles with headlamps with gas discharge lamp)
- Left High-intensity Gas Discharge Lamp Control Module J343 or Right High-intensity Gas Discharge Lamp Control Module J344, removing and installing (vehicles 09.00)
- Left High-intensity Gas Discharge Lamp Control Module J343 or Right High-intensity Gas Discharge Lamp Control Module J344 (vehicles 10.00)
- Headlamp Range Control Module, removing and installing
- Left Front Level Control System Sensor G78, removing and installing (vehicles 10.00)
- Left Rear Level Control System Sensor G76, removing and installing (vehicles 10.00)
- Headlamps with gas discharge lamps, adjusting
- Front turn signal lamps
- Side turn signal lamp or mirror turn signal lamp, removing and installing
- Taillamps
- Taillamp - assembly overview (vehicles 09.00)
- Taillamp, sedan - assembly overview (vehicles 10.00)
- Taillamp - assembly overview (wagon 10.00)
- Taillamp, removing and installing (vehicles 09.00)
- Taillamp, removing and installing (sedan 10.00)
- Taillamp, removing and installing (wagon 10.00)
- Bulb carrier for taillamp, removing and installing (vehicles 09.00)
- Bulb carrier for taillamp, removing and installing (vehicles 10.00)
- Bulb carrier for taillamp, removing and installing (wagon 10.00)
- License Plate Light X, removing and installing (vehicles 09.00)
- License Plate Light X, removing and installing (vehicles 10.00)
- High-mount Brake Light M25
- Steering column switch, removing and installing
- Steering column switch, removing and installing
- Connector Assignment On Steering Column Switch
- Windshield Wiper/Washer Switch E22, Windshield Wiper Intermittent Regulator E38, Multi-Function Indicator Mode Select Switch E86 and Multi-Function Indicator Memory Switch E109 (vehicles → 07.97)
- Windshield Wiper/Washer Switch E22, Windshield Wiper Intermittent Regulator E38, Multi-Function Indicator Mode Select Switch E86 and Multi-Function Indicator Memory Switch E109 (vehicles 08.97 →)
- Turn Signal Switch E2, Headlamp Dimmer/Flasher Switch E4, Parking Lamp Switch E19
- Cruise Control Switch E45 and Cruise Control -SET- Button E227
- Ignition/Starter Switch D lock cylinder
- Main headlamps
- 96 - Lights, Switches - Interior, Anti-theft
- Immobilizer
- Interior lights and switches
- Glove Compartment Light W6, removing and installing
- Interior lamp, removing and installing
- Luggage Compartment Light W3, removing and installing
- Right Rear Reading Light W12 and Left Rear Reading Light W11
- Right Rear Reading Light W12 with Interior Monitoring Sensor G273 and Left Rear Reading Light W11 with Interior Monitoring Transmitter G274
- Front Passengers Airbag Disabled Indicator Lamp K145, removing and installing
- Headlamp Adjuster E102 and E20 with Headlamp Adjuster Control Illumination L54, removing and installing
- Light Switch E1 and Fog Lamp Switch E23 with Headlamp Switch Illumination L9, removing and installing
- Window regulator switch, removing and installing
- Luggage Compartment Light Switch F5 with Rear Lid Unlock Switch E165, removing and installing (wagon)
- Mirror Adjustment Switch E43 with Mirror Selector Switch E48 with Mirror Adjustment Switch Illumination L78, removing and installing
- Fuel Tank Lid Unlock Button E319, removing and installing (vehicles 09.00)
- Fuel Tank Lid Unlock Button E319 and Rear Lid Remote Unlock Switch E188 with Remote Unlock Switch Illumination L104, removing and installing (vehicles 10.00)
- Switch in center of instrument cluster, removing and installing
- Door contact switch, removing and installing
- Sunroof Regulator E139, removing and installing
- Rear Lid Handle Unlock Switch E234, removing and installing (vehicles 10.00)
- Rear Lid Central Locking System Motor V53, removing and installing (sedan 10.00)
- Rear Lid Central Locking System Motor V53, removing and installing (wagon 10.00)
- Anti-theft protection system with interior monitoring
- Anti-theft protection system with interior monitoring
- Assembly overview
- Comfort System Central Control Module J393
- Interior Monitoring Sensor G273, right and Interior Monitoring Transmitter G274, left, removing and installing
- Interior Monitoring Deactivation Switch E267 with Interior Monitoring Deactivation Switch Illumination L118, removing and installing
- Alarm Horn H12, removing and installing
- Alarm Horn H8, removing and installing
- 97 - Wiring
- Vehicle Diagnosis, Testing and Information Systems
- Fuse holder and relay carrier, removing and installing
- Fuse holder and relay carrier, removing and installing
- Fuse holder, removing and installing
- Relay panel and 13-pin relay carrier, removing and installing
- Protective housing for control modules in plenum chamber, removing and installing
- Secondary relay carrier with secondary fuse holder, removing and installing
- Wiring harness and connectors, repairing
- 27 - Battery, Starter, Generator, Cruise control
- Memory Modules
- Mirrors
- Body On Board Diagnostic (OBD)
- 01 On Board Diagnostic (OBD)
- On Board Diagnostic (OBD)
- Airbag system, On Board Diagnostic (OBD)
- Diagnostic Trouble Code (DTC) table: V.A.G codes
- DTCs V.A.G 00000 to 65535
- Airbag Control Module, coding
- Read Measured Value Block
- DTCs V.A.G 00000 to 01389
- Output Diagnostic Test Mode
- Display group overview
- Display Group Overview
- Break Down Of Display Content For Display Group Number 001
- Break Down Of Display Content For Display Group Number 002
- Break Down Of Display Content For Display Group Number 003
- Break Down Of Display Content For Display Group Number 004
- Break Down Of Display Content For Display Group Number 005
- Break Down Of Display Content For Display Group Number 006
- Break Down Of Display Content For Display Group Number 007
- Break Down Of Display Content For Display Group Number 008
- Break Down Of Display Content For Display Group Number 009
- Break Down Of Display Content For Display Group Number 010
- Break Down Of Display Content For Display Group Number 011
- Break Down Of Display Content For Display Group Number 012
- Break Down Of Display Content For Display Group Number 013
- Break Down Of Display Content For Display Group Number 014
- Break Down Of Display Content For Display Group Number 015
- Break Down Of Display Content For Display Group Number 016
- Adaptation: matching ignition keys to radio frequency remote control
- DTCs V.A.G 00000 to 01485
- Reading Measured Value Block
- Radio frequency remote control functions >05.98
- Batteries for main key with remote control, removing and installing
- Batteries for the (folding) key with radio wave remote control >07.00, removing and installing
- Battery for key (folding) with radio wave remote control 08.00 >, removing and installing
- Adapting keys to radio wave remote control
- DTCs V.A.G 00000 to 01461
- VAS 5056 Test box
- Comfort system > 07.97, On Board Diagnostic (OBD)
- Comfort system 08.97 >10.00,On Board Diagnostic (OBD)
- Function
- Anti-theft alarm system, determining possible sources for activation
- Interior monitoring system, description
- System active indicator
- Comfort system On Board Diagnostic (OBD), initiating
- Overview of selectable functions
- Check Control Module Version
- Code Control Module
- Check DTC Memory
- Erase DTC memory
- End Output
- Comfort system 10.00 >,On Board Diagnostic (OBD)
- Central locking system (1998), adaptation
- Central locking system 1999 >, adaptation
- Driver's side seat adjustment, On Board Diagnostic (OBD)
- Seat adjustment, function
- On Board Diagnostic (OBD), function
- Memory system, initializing
- Seat and mirror settings for normal driving, storing
- Mirror setting with transmission selector in reverse position, storing
- Allocating radio frequency remote control key to memory buttons
- Seat and mirror settings for normal driving, activating
- Mirror setting with selector in reverse position, activating
- Seat adjustment On Board Diagnostic (OBD), initiating
- Overview of functions
- Check Control Module Version
- Check DTC Memory
- Erase DTC Memory
- End Output
- 01 On Board Diagnostic (OBD)
- Comfort System
- Body On Board Diagnostic (OBD)
- Seats
- Body Interior
- 68 - Interior equipment
- Rearview mirror
- Storage compartments, covers and trim
- Center console, removing and installing 09.00
- Center console, removing and installing 10.00
- Front ashtray, removing
- Rear ashtray, removing and installing 09.00
- Center armrest, removing 09.00
- Selector lever cover, removing and installing
- Panels for front beverage holder, removing
- Storage compartment on drivers side, removing
- Passenger-side storage compartment, removing
- Lock cylinder for glove compartment, removing and installing
- Cover for outside rearview mirror, removing
- Sun visor, removing
- Grab handle
- Sill panel trim
- Screen separator wall
- 69 - Passenger protection - Airbags, Seat belts
- Seatbelts
- Safety precautions for seatbelt tensioners
- Disposing (deploying) of belt tensioner units
- Front seatbelts with belt tensioner, assembly overview 09.00
- Front seatbelts with belt tensioner, assembly overview 10.00
- Belt buckle, removing and installing
- Rear seatbelt with belt tensioner, assembly overview
- Rear center seatbelt, assembly overview
- Inspection of seatbelts
- Child seat anchors (LATCH system Lower Anchors and Tethers for CHildren), inspecting after accident
- Airbag
- Tools
- Component locations 09.00 - overview
- Component locations 10.00 - overview
- Safety precautions when working on airbags
- Airbag units, disposal (deploying)
- Airbag unit, replacing after an accident
- Driver side airbag unit, removing and installing
- Steering wheel, removing and installing
- Return spring with slip ring -F138-, removing and installing
- Passenger side airbag unit, removing and installing
- Airbag control module -J234-, removing and installing
- Drivers side/passengers side side curtain airbag, removing and installing
- Drivers side/passengers side side curtain airbag (Recaro seat), removing and installing
- Crash sensor for drivers side/passengers side side curtain airbag, removing and installing
- Drivers side/passengers side side curtain airbag (Sedan), removing and installing
- Drivers side/passengers side side curtain airbag (Wagon), removing and installing
- Components, adapting
- Deformation elements
- Tools
- Deformation elements (sidemount) (Sedan without sunroof), removing and installing
- Deformation elements (molded headliner) (Sedan without sunroof), retrofitting
- Deformation elements (molded headliner) (Sedan with sunroof), retrofitting
- Deformation elements (C-pillar) (Sedan), removing and installing
- Deformation elements (installation unit) (sunroof), retrofitting
- Deformation elements (side curtain airbag) (vehicles without sunroof), removing and installing
- Deformation elements (side mount) (Wagon without sunroof), removing and installing
- Deformation elements (molded headliner) (Wagon with sunroof), retrofitting
- Seatbelts
- 70 - Interior trim
- Instrument panel, removing and installing
- Door trim
- Pillar and side trim
- Pillar and side trim
- Upper A-pillar trim, removing and installing
- Lower A-pillar trim, removing and installing
- Upper B-pillar trim, removing and installing
- Lower B-pillar trim, removing and installing
- Upper C/D-pillar trim (Sedan), removing and installing
- Upper C-pillar trim (Wagon), removing and installing
- Lower C-pillar trim, removing and installing
- Upper D-pillar trim, removing and installing (wagon)
- Rear shelf, removing and installing
- Luggage compartment trim
- Tools
- Luggage compartment trim, removing and installing
- Rear lock carrier cover, removing and installing
- Rear lid trim, removing and installing 09.00
- Rear lid trim, removing and installing 10.00
- Rear lid trim with emergency release lever (US vehicles only) 10.00 , removing and installing
- Luggage compartment trim, removing and installing (wagon)
- Assembly overview
- Rear lock carrier cover, removing and installing (Wagon)
- Luggage compartment cover, removing and installing
- Rear lid trim, removing and installing (wagon) 09.00
- Rear lid trim, removing and installing (wagon) 10.00
- Remove storage area floor covering (Wagon)
- Roof trim panels
- 72 - Seat - Frames
- Front seats
- Tools
- Front seats, removing and installing
- Front backrest, removing and installing
- Lumbar support, removing and installing
- 8-way seat trim, removing
- 8-way seat control module, removing
- 8-way seat operating unit, removing
- 8-way seat fore and aft adjustment, removing
- Front drive for seat height adjustment for 8-way seat, removing
- Rear drive for seat height adjustment for 8-way seat, removing
- Drive for backrest adjustment for 8-way seat, removing
- Recaro seat (front)
- Tools
- Recaro seat, removing and installing
- Trim, backrest mounting brackets, removing and installing
- Seat cushion extension, removing and installing
- Spring cover, removing and installing
- Seating area, removing and installing
- Side seat trim panels, removing and installing
- Backrest, removing and installing
- Backrest shell, removing and installing
- 2-way lumbar support, removing and installing
- 2-way lumbar support motor with transmission, removing and installing
- Motor for seat height adjustment, removing and installing
- Backrest motor with transmission, removing and installing
- Switch unit, removing and installing
- Rear seats
- Seatbench, removing and installing (Sedan)
- Seatbench, removing and installing (Wagon)
- Rear backrest (one piece), removing and installing
- Rear backrest (two pieces), removing and installing
- Rear backrest (W8 Sedan), removing and installing
- Left backrest lock, removing and installing
- Seatbench with integrated child seat, retrofitting
- Seatbench with integrated child seat, retrofitting (Wagon)
- Rear lower anchor bracket for LATCH "Lower Anchors and Tethers for CHildren", installing
- Front seats
- 74 - Seats - Upholstery, Covers
- Front seat cushion and cover
- Cover and cushion Recaro seat
- Rear seat upholstery and cover
- Seat heating elements
- 68 - Interior equipment
- Body On Board Diagnostic (OBD)
- 01 On Board Diagnostic (OBD)
- On Board Diagnostic (OBD)
- Airbag system, On Board Diagnostic (OBD)
- Diagnostic Trouble Code (DTC) table: V.A.G codes
- DTCs V.A.G 00000 to 65535
- Airbag Control Module, coding
- Read Measured Value Block
- DTCs V.A.G 00000 to 01389
- Output Diagnostic Test Mode
- Display group overview
- Display Group Overview
- Break Down Of Display Content For Display Group Number 001
- Break Down Of Display Content For Display Group Number 002
- Break Down Of Display Content For Display Group Number 003
- Break Down Of Display Content For Display Group Number 004
- Break Down Of Display Content For Display Group Number 005
- Break Down Of Display Content For Display Group Number 006
- Break Down Of Display Content For Display Group Number 007
- Break Down Of Display Content For Display Group Number 008
- Break Down Of Display Content For Display Group Number 009
- Break Down Of Display Content For Display Group Number 010
- Break Down Of Display Content For Display Group Number 011
- Break Down Of Display Content For Display Group Number 012
- Break Down Of Display Content For Display Group Number 013
- Break Down Of Display Content For Display Group Number 014
- Break Down Of Display Content For Display Group Number 015
- Break Down Of Display Content For Display Group Number 016
- Adaptation: matching ignition keys to radio frequency remote control
- DTCs V.A.G 00000 to 01485
- Reading Measured Value Block
- Radio frequency remote control functions >05.98
- Batteries for main key with remote control, removing and installing
- Batteries for the (folding) key with radio wave remote control >07.00, removing and installing
- Battery for key (folding) with radio wave remote control 08.00 >, removing and installing
- Adapting keys to radio wave remote control
- DTCs V.A.G 00000 to 01461
- VAS 5056 Test box
- Comfort system > 07.97, On Board Diagnostic (OBD)
- Comfort system 08.97 >10.00,On Board Diagnostic (OBD)
- Function
- Anti-theft alarm system, determining possible sources for activation
- Interior monitoring system, description
- System active indicator
- Comfort system On Board Diagnostic (OBD), initiating
- Overview of selectable functions
- Check Control Module Version
- Code Control Module
- Check DTC Memory
- Erase DTC memory
- End Output
- Comfort system 10.00 >,On Board Diagnostic (OBD)
- Central locking system (1998), adaptation
- Central locking system 1999 >, adaptation
- Driver's side seat adjustment, On Board Diagnostic (OBD)
- Seat adjustment, function
- On Board Diagnostic (OBD), function
- Memory system, initializing
- Seat and mirror settings for normal driving, storing
- Mirror setting with transmission selector in reverse position, storing
- Allocating radio frequency remote control key to memory buttons
- Seat and mirror settings for normal driving, activating
- Mirror setting with selector in reverse position, activating
- Seat adjustment On Board Diagnostic (OBD), initiating
- Overview of functions
- Check Control Module Version
- Check DTC Memory
- Erase DTC Memory
- End Output
- 01 On Board Diagnostic (OBD)
- Comfort System
- Body Interior
- Steering Column Switches
- Communication
- 91 Radio, Telephone, Navigation, Trip computer
- Communication
- Radio systems
- Radio systems, performing OBD program functions using VAS 5051/5052
- Radio, 'Premium III' & 'Premium IV'
- General information
- On Board Diagnostic (OBD), function
- Radio - "Premium III", removing and installing
- Radio - "Premium IV", removing and installing
- Radio - "Premium III", multi-pin connector assignments
- Radio - "Premium IV", multi-pin connector assignments
- Anti-theft security code - "Premium III", inputting
- Anti-theft security code - "Premium IV", inputting
- Radio system 'Premium V' &'Premium V - Monsoon'
- Radio, 'Premium VI' & 'Premium VI - Monsoon'
- Amplifier system 'Monsoon'
- Speaker system
- Antenna systems
- General information
- Roof mounted antenna system, overview
- Diversity antenna system (W8 only)
- Diversity antenna system (W8 only), layout
- Antenna Selection Control Module -J515- (W8 only), removing and installing
- Diversity antenna amplifiers (W8 Sedan), removing and installing
- Diversity antenna amplifiers (W8 Wagon), removing and installing
- Antenna cables and connectors, replacing
- Reception interference, suppression measures
- CD Changer, CD Player
- Multi-function steering wheel
- General information
- On Board Diagnostic (OBD)
- Multi-function steering wheel, overview
- Operating unit in steering wheel, removing and installing
- Multi-function steering wheel control module, removing and installing
- Multi-function steering wheel control module multi-pin connector assignments
- Multi-function steering wheel from 12.01, performing OBD program functions using VAS 5051/5052
- Telematics
- General Information
- On Board Diagnostic (OBD)
- Telematic system, component overview
- Telematic Control Head - OnStar ® control buttons, description
- Telematic Control Head - OnStar ® telematics indicator lamp, description
- Telematic Control Head -E264-, removing and installing
- Telematic Control Module -J499- - Passat Wagon, removing and installing
- Telematic Control Module -J499- - Passat Sedan, removing and installing
- Telematic Control Module -J499- multi-pin connector assignments
- Telematic Control Module -J499-, coding
- Telematic Control Module -J499-, reconfiguring
- GPS/Telematics antenna
- GPS/Telematics antenna, overview
- GPS/Telematics antenna - Passat Wagon, removing and installing
- GPS/Telematics antenna - Passat Sedan, removing and installing
- Telephone Microphone -R38-, removing and installing
- Telematics system, troubleshooting using telematics indicator lamp
- Transport Mode, deactivating
- Mobile telephone and two-way radio operation, notes
- 91 Radio, Telephone, Navigation, Trip computer
- Electrical Equipment
- 27 - Battery, Starter, Generator, Cruise control
- Battery A
- Battery, checking
- Charge battery
- Charge battery
- Battery charging unit VAS 5095 A
- Notes
- Device description of Battery charging unit VAS 5095 A
- Charging battery using battery charging unit VAS 5095 A
- Charging severely discharged battery using battery charging unit VAS 5095 A
- Assistance mode using battery charging unit VAS 5095 A
- Floating operation / charge retention using battery charging unit VAS 5095 A
- Battery charging unit VAS 5900
- Notes
- Device description of Battery charging unit VAS 5900
- Charging battery using battery charging unit VAS 5900
- Service charging using battery charging unit VAS 5900
- Charging severely discharged batteries using battery charging unit VAS 5900
- Assistance mode using battery charging unit VAS 5900
- Charge retention using battery charging unit VAS 5900
- Severely discharged batteries
- Battery A, disconnecting and connecting
- Battery A, removing and installing
- Tightening torques: Battery A
- Starter B
- Tightening torques: Starter
- Generator C
- Generator C
- Characteristics of compact generators
- V-belt, checking
- Ribbed belt, checking
- Ribbed belt, checking (8-cylinder gasoline engine)
- Generator, checking
- 4-cylinder gasoline engine (vehicles 04.99)
- 4-cylinder gasoline engine (vehicles 05.99)
- 6-cylinder gasoline engine (vehicles 04.99)
- 6-cylinder gasoline engine (vehicles 05.99)
- Generator, 8-cylinder gasoline engine
- 4-cylinder diesel engine (vehicles 04.99)
- 4-cylinder diesel engine (vehicles 05.99)
- Ribbed Belt Drives
- 4-cylinder gasoline engines, engine codes ADP, ADR, AEB, ARG, APT, ANB, APU without A/C compressor
- 4-cylinder gasoline engines, engine codes ADP, ADR, AEB, ARG, APT, ANB, APU with A/C compressor
- 4-cylinder gasoline engines, engine codes AHL, ALZ, ANA, ARM, ASU, AUZ, AWT, AZM without A/C compressor
- 4-cylinder gasoline engines, engine codes AHL, ALZ, ANA, ARM, ASU, AUZ, AWT, AZM with A/C compressor
- 5-cylinder gasoline engines, engine codes AGZ, AZX without A/C compressor
- 5-cylinder gasoline engines, engine codes AGZ, AZX with A/C compressor
- 6-cylinder gasoline engines, engine codes ACK, ALG, AMX, APR, AQD without A/C compressor
- 6-cylinder gasoline engines, engine codes ACK, ALG, AMX, APR, AQD with A/C compressor
- 8-cylinder gasoline engine with A/C compressor
- 4-cylinder diesel engines, engine codes AFN, AHH, AHU, AVG without A/C compressor
- 4-cylinder diesel engines, engine codes AFN, AHH, AHU, AVG with A/C compressor
- 4-cylinder diesel engines, engine codes AJM, ATJ, AVB, AVF, AWX, BGW without A/C compressor
- 4-cylinder diesel engines, engine codes AJM, ATJ, AVB, AVF, AWX, BGW with A/C compressor
- 6-cylinder diesel engines, engine codes AFB, AKN without A/C compressor
- 6-cylinder diesel engines, engine codes AFB, AKN with A/C compressor
- Carbon brushes for generator C, checking (vehicles 04.99)
- Carbon brushes for generator C, checking (vehicles 05.99)
- Voltage regulator C1 for generator C, removing and installing (vehicles 04.99)
- Voltage regulator C1 for generator C, removing and installing (vehicles 05.99)
- Ribbed belt pulley at generator C, removing and installing
- Ribbed belt pulley with free wheel, installing
- Tightening torques: Generator
- Cruise Control System (CCS), removing and installing (vehicles without Electronic Power Control (EPC))
- Cruise Control System (CCS), removing and installing (vehicles with Electronic Power Control (EPC))
- 90 - Instruments
- Instrument cluster
- Instrument cluster
- Instrument cluster, replacing
- Instrument cluster, removing and installing
- Bulbs in instrument cluster, replacing
- Connector assignment of connectors on instrument cluster (vehicles 04.99)
- Connector assignment of connectors on instrument cluster (vehicles 05.99 04.01)
- Connector assignment of connectors on instrument cluster (vehicles 05.01)
- Indicator lamp symbols in instrument cluster (vehicles 11.03)
- Description of display controls
- Instrument cluster
- 92 - Windshield wiper and washer system
- Windshield wiper system
- Windshield wiper system
- Front windshield wiper system, removing and installing
- Notes
- Windshield wiper system, removing
- Wiper arms, removing
- Plenum chamber cover, removing
- Cowl, removing
- Wiper frame with linkage and Windshield Wiper Motor V, removing
- Removing Windshield Wiper Motor V from wiper frame
- Installing Windshield Wiper Motor V into wiper frame
- Wiper frame with linkage and Windshield Wiper Motor V, installing
- Wiper arms, removing and installing
- Windshield wiper rest position, adjusting
- Wiper blade, removing and installing
- Aero wipers, removing and installing
- Rain sensor G213, removing and installing
- Installation of new adhesive pad at rain sensor (Valeo)
- Windshield washer system
- Windshield washer system
- Windshield washer system - assembly overview
- Tank for windshield washer system and headlamp cleaning system, removing and installing
- Windshield and Rear Window Washer Pump V59, removing and installing
- Spray nozzles for windshield washer system, removing and installing
- Spray nozzles for windshield washer system, adjusting
- Rear window wiper system
- Rear window washer system
- Headlamp cleaning system
- Headlamp cleaning system
- Headlamp cleaning system - assembly overview
- Headlamp Washer Pump V11, removing and installing
- Lift cylinder for spray nozzles, removing and installing
- Lift cylinder cap, replacing (vehicles 10.00)
- Spray nozzles for headlamp cleaning system, adjusting
- Headlamp washer system, ventilating
- Washer hose connections of washer fluid lines
- Washer hose repairs
- Tightening torques: Windshield wiper and washer system
- Windshield wiper system
- 94 - Lights, Switches - Exterior
- Main headlamps
- Main headlamps
- Main headlamps - assembly overview (vehicles 09.00)
- Main headlamps - assembly overview (vehicles 10.00)
- Headlamp, removing and installing (vehicles 09.00)
- Headlamp, removing and installing (vehicles 10.00)
- Fog lamp, removing and installing (vehicles 10.00)
- Side headlamp locating pin, servicing (vehicles 09.00)
- Headlamp retainers, servicing (vehicles 10.00)
- Bulbs for headlamp, replacing (vehicles 09.00)
- Bulbs for headlamp, replacing (vehicles 10.00)
- Left Headlamp Beam Adjustment Motor V48 and Right Headlamp Beam Adjustment Motor V49, removing and installing (vehicles 09.00)
- Left Headlamp Beam Adjustment Motor V48 and Right Headlamp Beam Adjustment Motor V49, removing and installing (vehicles 10.00)
- Headlamp, adjusting (vehicles 09.00)
- Main headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14
- Main headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14
- Notes on application and safety instructions for gas discharge lamps
- Headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14 - assembly overview (vehicles 09.00)
- Headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14 - assembly overview (vehicles 10.00)
- Bulbs for headlamp with gas discharge lamp, replacing (vehicles 09.00)
- Bulbs for headlamp with gas discharge lamp, replacing (vehicles 10.00)
- Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14 for low beam, replacing
- Left High Beam Headlamp M30 and Right High Beam Headlamp M32, replacing
- Bulb for parking light, replacing
- Left Front Turn Signal Lamp M5 and Right Front Turn Signal Lamp M7, replacing
- Left Headlamp Beam Adjustment Motor V48 and Right Headlamp Beam Adjustment Motor V49, removing and installing (vehicles with headlamps with gas discharge lamp)
- Left High-intensity Gas Discharge Lamp Control Module J343 or Right High-intensity Gas Discharge Lamp Control Module J344, removing and installing (vehicles 09.00)
- Left High-intensity Gas Discharge Lamp Control Module J343 or Right High-intensity Gas Discharge Lamp Control Module J344 (vehicles 10.00)
- Headlamp Range Control Module, removing and installing
- Left Front Level Control System Sensor G78, removing and installing (vehicles 10.00)
- Left Rear Level Control System Sensor G76, removing and installing (vehicles 10.00)
- Headlamps with gas discharge lamps, adjusting
- Front turn signal lamps
- Side turn signal lamp or mirror turn signal lamp, removing and installing
- Taillamps
- Taillamp - assembly overview (vehicles 09.00)
- Taillamp, sedan - assembly overview (vehicles 10.00)
- Taillamp - assembly overview (wagon 10.00)
- Taillamp, removing and installing (vehicles 09.00)
- Taillamp, removing and installing (sedan 10.00)
- Taillamp, removing and installing (wagon 10.00)
- Bulb carrier for taillamp, removing and installing (vehicles 09.00)
- Bulb carrier for taillamp, removing and installing (vehicles 10.00)
- Bulb carrier for taillamp, removing and installing (wagon 10.00)
- License Plate Light X, removing and installing (vehicles 09.00)
- License Plate Light X, removing and installing (vehicles 10.00)
- High-mount Brake Light M25
- Steering column switch, removing and installing
- Steering column switch, removing and installing
- Connector Assignment On Steering Column Switch
- Windshield Wiper/Washer Switch E22, Windshield Wiper Intermittent Regulator E38, Multi-Function Indicator Mode Select Switch E86 and Multi-Function Indicator Memory Switch E109 (vehicles → 07.97)
- Windshield Wiper/Washer Switch E22, Windshield Wiper Intermittent Regulator E38, Multi-Function Indicator Mode Select Switch E86 and Multi-Function Indicator Memory Switch E109 (vehicles 08.97 →)
- Turn Signal Switch E2, Headlamp Dimmer/Flasher Switch E4, Parking Lamp Switch E19
- Cruise Control Switch E45 and Cruise Control -SET- Button E227
- Ignition/Starter Switch D lock cylinder
- Main headlamps
- 96 - Lights, Switches - Interior, Anti-theft
- Immobilizer
- Interior lights and switches
- Glove Compartment Light W6, removing and installing
- Interior lamp, removing and installing
- Luggage Compartment Light W3, removing and installing
- Right Rear Reading Light W12 and Left Rear Reading Light W11
- Right Rear Reading Light W12 with Interior Monitoring Sensor G273 and Left Rear Reading Light W11 with Interior Monitoring Transmitter G274
- Front Passengers Airbag Disabled Indicator Lamp K145, removing and installing
- Headlamp Adjuster E102 and E20 with Headlamp Adjuster Control Illumination L54, removing and installing
- Light Switch E1 and Fog Lamp Switch E23 with Headlamp Switch Illumination L9, removing and installing
- Window regulator switch, removing and installing
- Luggage Compartment Light Switch F5 with Rear Lid Unlock Switch E165, removing and installing (wagon)
- Mirror Adjustment Switch E43 with Mirror Selector Switch E48 with Mirror Adjustment Switch Illumination L78, removing and installing
- Fuel Tank Lid Unlock Button E319, removing and installing (vehicles 09.00)
- Fuel Tank Lid Unlock Button E319 and Rear Lid Remote Unlock Switch E188 with Remote Unlock Switch Illumination L104, removing and installing (vehicles 10.00)
- Switch in center of instrument cluster, removing and installing
- Door contact switch, removing and installing
- Sunroof Regulator E139, removing and installing
- Rear Lid Handle Unlock Switch E234, removing and installing (vehicles 10.00)
- Rear Lid Central Locking System Motor V53, removing and installing (sedan 10.00)
- Rear Lid Central Locking System Motor V53, removing and installing (wagon 10.00)
- Anti-theft protection system with interior monitoring
- Anti-theft protection system with interior monitoring
- Assembly overview
- Comfort System Central Control Module J393
- Interior Monitoring Sensor G273, right and Interior Monitoring Transmitter G274, left, removing and installing
- Interior Monitoring Deactivation Switch E267 with Interior Monitoring Deactivation Switch Illumination L118, removing and installing
- Alarm Horn H12, removing and installing
- Alarm Horn H8, removing and installing
- 97 - Wiring
- Vehicle Diagnosis, Testing and Information Systems
- Fuse holder and relay carrier, removing and installing
- Fuse holder and relay carrier, removing and installing
- Fuse holder, removing and installing
- Relay panel and 13-pin relay carrier, removing and installing
- Protective housing for control modules in plenum chamber, removing and installing
- Secondary relay carrier with secondary fuse holder, removing and installing
- Wiring harness and connectors, repairing
- 27 - Battery, Starter, Generator, Cruise control
- Radio, Telephone, Navigation On Board Diagnostic (OBD)
- 01 On Board Diagnostic (OBD)
- Radio system - 'Premium IV' and 'Premium V' (including 'Monsoon'), On Board Diagnostic (OBD)
- General information
- VAG 1551 Scan Tool (ST), connecting, selecting functions and checking control module (radio) version
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM), (function 03)
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Control Module (radio) Version, coding (function 07)
- Read Measuring Value Block (function 08)
- Radio system - 'Premium VI' (including 'Monsoon'), On Board Diagnostic (OBD)
- Multi-function steering wheel > 12.01, On Board Diagnostic (OBD)
- General information
- VAG 1551 Scan Tool (ST), connecting, selecting functions and checking control module version
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM), (function 03)
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Display Group Overview
- Multi-function steering wheel 12.01 >, On Board Diagnostic (OBD)
- Radio system - 'Premium IV' and 'Premium V' (including 'Monsoon'), On Board Diagnostic (OBD)
- 01 On Board Diagnostic (OBD)
- Communication
- Window Motors & Regulators
- Body Exterior
- 50 Body, front
- Lock carrier
- Tools
- Lock carrier and front bumper reinforcement, assembly overview 09.00
- Lock carrier and front bumper reinforcement, removing and installing 09.00
- Lock carrier and front bumper reinforcement, service position 09.00
- Hydraulic oil cooler, unbolting
- Lock carrier and front bumper reinforcement, assembly overview 10.00
- Lock carrier and front bumper reinforcement, removing and installing 10.00
- Lock carrier and front bumper reinforcement, service position, assembly overview 10.00
- Lock carrier and front bumper reinforcement, moving to service position 10.00
- Fender
- Noise insulation
- Lock carrier
- 55 Hood, lids
- Hood
- Tools
- Hood, assembly overview
- Hood, removing and installing
- Hood, adjusting
- Gas-filled strut, removing
- Releasing gas from gas-filled strut
- Bowden cable for hood lock, assembly overview
- Bowden cable, disconnecting
- Hood lock, assembly overview
- Hood lock, removing and installing
- Hood lock, adjusting
- Hood seal, assembly overview
- Insulation, removing and installing
- Trunk lid (Sedan)
- Tools
- Trunk lid, assembly overview
- Gas-filled strut, removing
- Trunk lid, adjusting 09.00
- Trunk lid, adjusting 10.00
- Trunk lid lock, assembly overview 09.00
- Lock cylinder carrier, removing and installing
- Trunk lid lock and lock cylinder carrier, assembly overview 10.00
- Trunk lid lock and lock cylinder carrier, removing and installing (only US vehicles with emergency release lever) 10.00
- Lock cylinder housing, removing and installing 10.00
- Tailgate (Wagon)
- Tools
- Tailgate (Wagon), assembly overview
- Gas-filled strut, removing
- Tailgate lock (wagon), assembly overview 09.00
- Lock cylinder carrier, removing and installing (wagon) 09.00
- Lock cylinder, removing and installing (wagon) 09.00
- Tailgate lock and lock cylinder carrier, removing and installing 10.00
- Lock cylinder housing, removing and installing 10.00
- Tank flap unit
- Hood
- 57 Front doors/door components/central locking system
- Front door
- Tools
- Front door, assembly overview
- Front door, removing and installing
- Front door, adjusting
- Door handle and door lock , assembly overview
- Lock cylinder housing, removing and installing
- Door handle, removing and installing
- Door lock, removing and installing
- Vehicles with electrical window regulators
- Inner release handle, removing
- Door seals
- Inner door seal, removing and installing
- Securing knob for locking rod, removing and installing
- Central locking system
- Central locking and convenience systems, assembly overview
- Batteries for key (non-folding) with radio-frequency remote control, removing and installing
- Batteries for key (foldable) with radio-frequency remote control, removing and installing 07.00
- Battery for key with radio-frequency remote control (foldable), assembly overview 08.00
- Batteries for main key (foldable) with radio-frequency remote control - assembly overview 11.00
- Batteries for main key (folding) with radio-frequency remote control, removing and installing 11.00
- Adaptation of keys with radio-frequency remote control
- Front door
- 58 Rear doors/door components
- Rear doors
- Tools
- Rear door, assembly overview
- Rear door, removing and installing
- Rear door, adjusting
- Door handle and door lock, assembly overview
- Door handle, removing and installing
- Door lock, removing and installing
- Door window, installing to window regulator
- Inner release handle, removing
- Door seals
- Inner door seal, removing and installing
- Rear doors
- 60 Sunroof
- Sunroof with glass panel 07.98
- Tools
- Sunroof with glass panel, assembly overview
- Glass panel for sunroof, removing
- Glass panel for sunroof, installing
- Glass panel for sunroof, adjusting (height adjustment)
- Panel seal, adjusting
- Panel seal, replacing
- Wind deflector, removing
- Sun protection, removing
- Drive motor for sunroof, removing
- Drive motor for sunroof, adjusting ("0" position)
- Automatic rotary switch for sunroof, removing
- Parallel movement, checking
- Parallel movement, adjusting
- Sunroof installation unit, removing and installing
- Operation without power to unit
- Slotted guide rail, removing
- Water drain hoses, cleaning
- Sunroof with glass panel 08.98
- Tools
- Function
- Sunroof with glass panel, assembly overview
- Boot, removing and installing
- Glass panel for sunroof, removing
- Glass panel for sunroof, installing
- Glass panel for sunroof, adjusting (height adjustment)
- Panel seal, adjusting
- Panel seal, replacing
- Wind deflector, removing and installing
- Sun protection, removing
- Sunroof drive motor, removing and installing
- Drive motor for sunroof, adjusting ("0" position)
- Automatic rotary switch for sunroof, removing
- Parallel movement, checking
- Parallel movement, adjusting
- Installation unit, removing and installing
- Operation without electrical power to unit
- Slotted guide rail, removing
- Water drain hoses, cleaning
- Sunroof with glass panel 07.98
- 63 Bumper
- Front bumper
- Tools
- Front bumper cover, assembly overview 09.00
- Front bumper cover, removing and installing 09.00
- Release lever, removing
- Guide piece, adjusting
- Front bumper cover, assembly overview 10.00
- Front bumper cover, removing and installing 10.00
- Front bumper cover accessories, assembly overview 10.00
- Protective molding, removing and installing
- Installation of license plate holder (US vehicles only)
- Front bumper cover lower assembly components, assembly overview 10.00
- Bumper carrier and impact absorber, assembly overview (US vehicles only) 10.00
- Rear bumper (Sedan)
- Tools
- Rear bumper cover, assembly overview 09.00
- Rear bumper cover, removing and installing 09.00
- Rear bumper cover, assembly overview 10.00
- Rear bumper cover, removing and installing 10.00
- Rear bumper cover accessories, assembly overview 10.00
- Bumper strip, removing and installing
- Rear bumper cover lower assembly components, assembly overview 10.00
- Bumper carrier and impact absorber, assembly overview (4Motion, all US-vehicles) 10.00
- Rear bumper (Wagon)
- Tools
- Rear bumper cover, assembly overview 09.00
- Rear bumper cover, removing and installing 09.00
- Rear bumper cover, assembly overview 10.00
- Rear bumper cover, removing and installing 10.00
- Rear bumper cover accessories, assembly overview 10.00
- Protective molding, removing and installing
- Transparent foil, bonding
- Rear bumper cover lower assembly components, assembly overview 10.00
- Bumper carrier and impact absorber, assembly overview (4Motion, all US-vehicles) 10.00
- Front bumper
- 64 Glass
- Flush-bonded windows
- Tools
- Materials
- Windshield, assembly overview
- Plenum chamber cover, removing and installing
- Windshield, removing
- Windshield, installing
- Side window (Wagon), assembly overview 09.00
- Side window (Wagon), assembly overview 10.00
- Undamaged side window, removing
- Damaged side window, removing
- Side window (Sedan), assembly overview 09.00
- Side window (Sedan), assembly overview 10.00
- Side window, installing
- Rear window (Wagon), assembly overview
- Undamaged rear window, removing (Wagon)
- Rear window, assembly overview
- Undamaged rear window, removing
- Damaged rear window, removing
- Installing rear window
- Preparing undamaged window for glazing
- Preparing new window for glazing
- Preparing new window without pre-coating for glazing
- Preparing window flange for glazing
- Installation notes
- Minimum curing time
- Paint damage, repairing
- Cleaning when soiled by adhesive sealing material
- Front door window
- Rear door window
- Flush-bonded windows
- 66 Exterior equipment
- 50 Body, front
- Body On Board Diagnostic (OBD)
- 01 On Board Diagnostic (OBD)
- On Board Diagnostic (OBD)
- Airbag system, On Board Diagnostic (OBD)
- Diagnostic Trouble Code (DTC) table: V.A.G codes
- DTCs V.A.G 00000 to 65535
- Airbag Control Module, coding
- Read Measured Value Block
- DTCs V.A.G 00000 to 01389
- Output Diagnostic Test Mode
- Display group overview
- Display Group Overview
- Break Down Of Display Content For Display Group Number 001
- Break Down Of Display Content For Display Group Number 002
- Break Down Of Display Content For Display Group Number 003
- Break Down Of Display Content For Display Group Number 004
- Break Down Of Display Content For Display Group Number 005
- Break Down Of Display Content For Display Group Number 006
- Break Down Of Display Content For Display Group Number 007
- Break Down Of Display Content For Display Group Number 008
- Break Down Of Display Content For Display Group Number 009
- Break Down Of Display Content For Display Group Number 010
- Break Down Of Display Content For Display Group Number 011
- Break Down Of Display Content For Display Group Number 012
- Break Down Of Display Content For Display Group Number 013
- Break Down Of Display Content For Display Group Number 014
- Break Down Of Display Content For Display Group Number 015
- Break Down Of Display Content For Display Group Number 016
- Adaptation: matching ignition keys to radio frequency remote control
- DTCs V.A.G 00000 to 01485
- Reading Measured Value Block
- Radio frequency remote control functions >05.98
- Batteries for main key with remote control, removing and installing
- Batteries for the (folding) key with radio wave remote control >07.00, removing and installing
- Battery for key (folding) with radio wave remote control 08.00 >, removing and installing
- Adapting keys to radio wave remote control
- DTCs V.A.G 00000 to 01461
- VAS 5056 Test box
- Comfort system > 07.97, On Board Diagnostic (OBD)
- Comfort system 08.97 >10.00,On Board Diagnostic (OBD)
- Function
- Anti-theft alarm system, determining possible sources for activation
- Interior monitoring system, description
- System active indicator
- Comfort system On Board Diagnostic (OBD), initiating
- Overview of selectable functions
- Check Control Module Version
- Code Control Module
- Check DTC Memory
- Erase DTC memory
- End Output
- Comfort system 10.00 >,On Board Diagnostic (OBD)
- Central locking system (1998), adaptation
- Central locking system 1999 >, adaptation
- Driver's side seat adjustment, On Board Diagnostic (OBD)
- Seat adjustment, function
- On Board Diagnostic (OBD), function
- Memory system, initializing
- Seat and mirror settings for normal driving, storing
- Mirror setting with transmission selector in reverse position, storing
- Allocating radio frequency remote control key to memory buttons
- Seat and mirror settings for normal driving, activating
- Mirror setting with selector in reverse position, activating
- Seat adjustment On Board Diagnostic (OBD), initiating
- Overview of functions
- Check Control Module Version
- Check DTC Memory
- Erase DTC Memory
- End Output
- 01 On Board Diagnostic (OBD)
- Comfort System
- Electrical Equipment
- 27 - Battery, Starter, Generator, Cruise control
- Battery A
- Battery, checking
- Charge battery
- Charge battery
- Battery charging unit VAS 5095 A
- Notes
- Device description of Battery charging unit VAS 5095 A
- Charging battery using battery charging unit VAS 5095 A
- Charging severely discharged battery using battery charging unit VAS 5095 A
- Assistance mode using battery charging unit VAS 5095 A
- Floating operation / charge retention using battery charging unit VAS 5095 A
- Battery charging unit VAS 5900
- Notes
- Device description of Battery charging unit VAS 5900
- Charging battery using battery charging unit VAS 5900
- Service charging using battery charging unit VAS 5900
- Charging severely discharged batteries using battery charging unit VAS 5900
- Assistance mode using battery charging unit VAS 5900
- Charge retention using battery charging unit VAS 5900
- Severely discharged batteries
- Battery A, disconnecting and connecting
- Battery A, removing and installing
- Tightening torques: Battery A
- Starter B
- Tightening torques: Starter
- Generator C
- Generator C
- Characteristics of compact generators
- V-belt, checking
- Ribbed belt, checking
- Ribbed belt, checking (8-cylinder gasoline engine)
- Generator, checking
- 4-cylinder gasoline engine (vehicles 04.99)
- 4-cylinder gasoline engine (vehicles 05.99)
- 6-cylinder gasoline engine (vehicles 04.99)
- 6-cylinder gasoline engine (vehicles 05.99)
- Generator, 8-cylinder gasoline engine
- 4-cylinder diesel engine (vehicles 04.99)
- 4-cylinder diesel engine (vehicles 05.99)
- Ribbed Belt Drives
- 4-cylinder gasoline engines, engine codes ADP, ADR, AEB, ARG, APT, ANB, APU without A/C compressor
- 4-cylinder gasoline engines, engine codes ADP, ADR, AEB, ARG, APT, ANB, APU with A/C compressor
- 4-cylinder gasoline engines, engine codes AHL, ALZ, ANA, ARM, ASU, AUZ, AWT, AZM without A/C compressor
- 4-cylinder gasoline engines, engine codes AHL, ALZ, ANA, ARM, ASU, AUZ, AWT, AZM with A/C compressor
- 5-cylinder gasoline engines, engine codes AGZ, AZX without A/C compressor
- 5-cylinder gasoline engines, engine codes AGZ, AZX with A/C compressor
- 6-cylinder gasoline engines, engine codes ACK, ALG, AMX, APR, AQD without A/C compressor
- 6-cylinder gasoline engines, engine codes ACK, ALG, AMX, APR, AQD with A/C compressor
- 8-cylinder gasoline engine with A/C compressor
- 4-cylinder diesel engines, engine codes AFN, AHH, AHU, AVG without A/C compressor
- 4-cylinder diesel engines, engine codes AFN, AHH, AHU, AVG with A/C compressor
- 4-cylinder diesel engines, engine codes AJM, ATJ, AVB, AVF, AWX, BGW without A/C compressor
- 4-cylinder diesel engines, engine codes AJM, ATJ, AVB, AVF, AWX, BGW with A/C compressor
- 6-cylinder diesel engines, engine codes AFB, AKN without A/C compressor
- 6-cylinder diesel engines, engine codes AFB, AKN with A/C compressor
- Carbon brushes for generator C, checking (vehicles 04.99)
- Carbon brushes for generator C, checking (vehicles 05.99)
- Voltage regulator C1 for generator C, removing and installing (vehicles 04.99)
- Voltage regulator C1 for generator C, removing and installing (vehicles 05.99)
- Ribbed belt pulley at generator C, removing and installing
- Ribbed belt pulley with free wheel, installing
- Tightening torques: Generator
- Cruise Control System (CCS), removing and installing (vehicles without Electronic Power Control (EPC))
- Cruise Control System (CCS), removing and installing (vehicles with Electronic Power Control (EPC))
- 90 - Instruments
- Instrument cluster
- Instrument cluster
- Instrument cluster, replacing
- Instrument cluster, removing and installing
- Bulbs in instrument cluster, replacing
- Connector assignment of connectors on instrument cluster (vehicles 04.99)
- Connector assignment of connectors on instrument cluster (vehicles 05.99 04.01)
- Connector assignment of connectors on instrument cluster (vehicles 05.01)
- Indicator lamp symbols in instrument cluster (vehicles 11.03)
- Description of display controls
- Instrument cluster
- 92 - Windshield wiper and washer system
- Windshield wiper system
- Windshield wiper system
- Front windshield wiper system, removing and installing
- Notes
- Windshield wiper system, removing
- Wiper arms, removing
- Plenum chamber cover, removing
- Cowl, removing
- Wiper frame with linkage and Windshield Wiper Motor V, removing
- Removing Windshield Wiper Motor V from wiper frame
- Installing Windshield Wiper Motor V into wiper frame
- Wiper frame with linkage and Windshield Wiper Motor V, installing
- Wiper arms, removing and installing
- Windshield wiper rest position, adjusting
- Wiper blade, removing and installing
- Aero wipers, removing and installing
- Rain sensor G213, removing and installing
- Installation of new adhesive pad at rain sensor (Valeo)
- Windshield washer system
- Windshield washer system
- Windshield washer system - assembly overview
- Tank for windshield washer system and headlamp cleaning system, removing and installing
- Windshield and Rear Window Washer Pump V59, removing and installing
- Spray nozzles for windshield washer system, removing and installing
- Spray nozzles for windshield washer system, adjusting
- Rear window wiper system
- Rear window washer system
- Headlamp cleaning system
- Headlamp cleaning system
- Headlamp cleaning system - assembly overview
- Headlamp Washer Pump V11, removing and installing
- Lift cylinder for spray nozzles, removing and installing
- Lift cylinder cap, replacing (vehicles 10.00)
- Spray nozzles for headlamp cleaning system, adjusting
- Headlamp washer system, ventilating
- Washer hose connections of washer fluid lines
- Washer hose repairs
- Tightening torques: Windshield wiper and washer system
- Windshield wiper system
- 94 - Lights, Switches - Exterior
- Main headlamps
- Main headlamps
- Main headlamps - assembly overview (vehicles 09.00)
- Main headlamps - assembly overview (vehicles 10.00)
- Headlamp, removing and installing (vehicles 09.00)
- Headlamp, removing and installing (vehicles 10.00)
- Fog lamp, removing and installing (vehicles 10.00)
- Side headlamp locating pin, servicing (vehicles 09.00)
- Headlamp retainers, servicing (vehicles 10.00)
- Bulbs for headlamp, replacing (vehicles 09.00)
- Bulbs for headlamp, replacing (vehicles 10.00)
- Left Headlamp Beam Adjustment Motor V48 and Right Headlamp Beam Adjustment Motor V49, removing and installing (vehicles 09.00)
- Left Headlamp Beam Adjustment Motor V48 and Right Headlamp Beam Adjustment Motor V49, removing and installing (vehicles 10.00)
- Headlamp, adjusting (vehicles 09.00)
- Main headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14
- Main headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14
- Notes on application and safety instructions for gas discharge lamps
- Headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14 - assembly overview (vehicles 09.00)
- Headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14 - assembly overview (vehicles 10.00)
- Bulbs for headlamp with gas discharge lamp, replacing (vehicles 09.00)
- Bulbs for headlamp with gas discharge lamp, replacing (vehicles 10.00)
- Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14 for low beam, replacing
- Left High Beam Headlamp M30 and Right High Beam Headlamp M32, replacing
- Bulb for parking light, replacing
- Left Front Turn Signal Lamp M5 and Right Front Turn Signal Lamp M7, replacing
- Left Headlamp Beam Adjustment Motor V48 and Right Headlamp Beam Adjustment Motor V49, removing and installing (vehicles with headlamps with gas discharge lamp)
- Left High-intensity Gas Discharge Lamp Control Module J343 or Right High-intensity Gas Discharge Lamp Control Module J344, removing and installing (vehicles 09.00)
- Left High-intensity Gas Discharge Lamp Control Module J343 or Right High-intensity Gas Discharge Lamp Control Module J344 (vehicles 10.00)
- Headlamp Range Control Module, removing and installing
- Left Front Level Control System Sensor G78, removing and installing (vehicles 10.00)
- Left Rear Level Control System Sensor G76, removing and installing (vehicles 10.00)
- Headlamps with gas discharge lamps, adjusting
- Front turn signal lamps
- Side turn signal lamp or mirror turn signal lamp, removing and installing
- Taillamps
- Taillamp - assembly overview (vehicles 09.00)
- Taillamp, sedan - assembly overview (vehicles 10.00)
- Taillamp - assembly overview (wagon 10.00)
- Taillamp, removing and installing (vehicles 09.00)
- Taillamp, removing and installing (sedan 10.00)
- Taillamp, removing and installing (wagon 10.00)
- Bulb carrier for taillamp, removing and installing (vehicles 09.00)
- Bulb carrier for taillamp, removing and installing (vehicles 10.00)
- Bulb carrier for taillamp, removing and installing (wagon 10.00)
- License Plate Light X, removing and installing (vehicles 09.00)
- License Plate Light X, removing and installing (vehicles 10.00)
- High-mount Brake Light M25
- Steering column switch, removing and installing
- Steering column switch, removing and installing
- Connector Assignment On Steering Column Switch
- Windshield Wiper/Washer Switch E22, Windshield Wiper Intermittent Regulator E38, Multi-Function Indicator Mode Select Switch E86 and Multi-Function Indicator Memory Switch E109 (vehicles → 07.97)
- Windshield Wiper/Washer Switch E22, Windshield Wiper Intermittent Regulator E38, Multi-Function Indicator Mode Select Switch E86 and Multi-Function Indicator Memory Switch E109 (vehicles 08.97 →)
- Turn Signal Switch E2, Headlamp Dimmer/Flasher Switch E4, Parking Lamp Switch E19
- Cruise Control Switch E45 and Cruise Control -SET- Button E227
- Ignition/Starter Switch D lock cylinder
- Main headlamps
- 96 - Lights, Switches - Interior, Anti-theft
- Immobilizer
- Interior lights and switches
- Glove Compartment Light W6, removing and installing
- Interior lamp, removing and installing
- Luggage Compartment Light W3, removing and installing
- Right Rear Reading Light W12 and Left Rear Reading Light W11
- Right Rear Reading Light W12 with Interior Monitoring Sensor G273 and Left Rear Reading Light W11 with Interior Monitoring Transmitter G274
- Front Passengers Airbag Disabled Indicator Lamp K145, removing and installing
- Headlamp Adjuster E102 and E20 with Headlamp Adjuster Control Illumination L54, removing and installing
- Light Switch E1 and Fog Lamp Switch E23 with Headlamp Switch Illumination L9, removing and installing
- Window regulator switch, removing and installing
- Luggage Compartment Light Switch F5 with Rear Lid Unlock Switch E165, removing and installing (wagon)
- Mirror Adjustment Switch E43 with Mirror Selector Switch E48 with Mirror Adjustment Switch Illumination L78, removing and installing
- Fuel Tank Lid Unlock Button E319, removing and installing (vehicles 09.00)
- Fuel Tank Lid Unlock Button E319 and Rear Lid Remote Unlock Switch E188 with Remote Unlock Switch Illumination L104, removing and installing (vehicles 10.00)
- Switch in center of instrument cluster, removing and installing
- Door contact switch, removing and installing
- Sunroof Regulator E139, removing and installing
- Rear Lid Handle Unlock Switch E234, removing and installing (vehicles 10.00)
- Rear Lid Central Locking System Motor V53, removing and installing (sedan 10.00)
- Rear Lid Central Locking System Motor V53, removing and installing (wagon 10.00)
- Anti-theft protection system with interior monitoring
- Anti-theft protection system with interior monitoring
- Assembly overview
- Comfort System Central Control Module J393
- Interior Monitoring Sensor G273, right and Interior Monitoring Transmitter G274, left, removing and installing
- Interior Monitoring Deactivation Switch E267 with Interior Monitoring Deactivation Switch Illumination L118, removing and installing
- Alarm Horn H12, removing and installing
- Alarm Horn H8, removing and installing
- 97 - Wiring
- Vehicle Diagnosis, Testing and Information Systems
- Fuse holder and relay carrier, removing and installing
- Fuse holder and relay carrier, removing and installing
- Fuse holder, removing and installing
- Relay panel and 13-pin relay carrier, removing and installing
- Protective housing for control modules in plenum chamber, removing and installing
- Secondary relay carrier with secondary fuse holder, removing and installing
- Wiring harness and connectors, repairing
- 27 - Battery, Starter, Generator, Cruise control
- Body Exterior
- Wiper/Washer Systems
- Electrical Equipment
- 27 - Battery, Starter, Generator, Cruise control
- Battery A
- Battery, checking
- Charge battery
- Charge battery
- Battery charging unit VAS 5095 A
- Notes
- Device description of Battery charging unit VAS 5095 A
- Charging battery using battery charging unit VAS 5095 A
- Charging severely discharged battery using battery charging unit VAS 5095 A
- Assistance mode using battery charging unit VAS 5095 A
- Floating operation / charge retention using battery charging unit VAS 5095 A
- Battery charging unit VAS 5900
- Notes
- Device description of Battery charging unit VAS 5900
- Charging battery using battery charging unit VAS 5900
- Service charging using battery charging unit VAS 5900
- Charging severely discharged batteries using battery charging unit VAS 5900
- Assistance mode using battery charging unit VAS 5900
- Charge retention using battery charging unit VAS 5900
- Severely discharged batteries
- Battery A, disconnecting and connecting
- Battery A, removing and installing
- Tightening torques: Battery A
- Starter B
- Tightening torques: Starter
- Generator C
- Generator C
- Characteristics of compact generators
- V-belt, checking
- Ribbed belt, checking
- Ribbed belt, checking (8-cylinder gasoline engine)
- Generator, checking
- 4-cylinder gasoline engine (vehicles 04.99)
- 4-cylinder gasoline engine (vehicles 05.99)
- 6-cylinder gasoline engine (vehicles 04.99)
- 6-cylinder gasoline engine (vehicles 05.99)
- Generator, 8-cylinder gasoline engine
- 4-cylinder diesel engine (vehicles 04.99)
- 4-cylinder diesel engine (vehicles 05.99)
- Ribbed Belt Drives
- 4-cylinder gasoline engines, engine codes ADP, ADR, AEB, ARG, APT, ANB, APU without A/C compressor
- 4-cylinder gasoline engines, engine codes ADP, ADR, AEB, ARG, APT, ANB, APU with A/C compressor
- 4-cylinder gasoline engines, engine codes AHL, ALZ, ANA, ARM, ASU, AUZ, AWT, AZM without A/C compressor
- 4-cylinder gasoline engines, engine codes AHL, ALZ, ANA, ARM, ASU, AUZ, AWT, AZM with A/C compressor
- 5-cylinder gasoline engines, engine codes AGZ, AZX without A/C compressor
- 5-cylinder gasoline engines, engine codes AGZ, AZX with A/C compressor
- 6-cylinder gasoline engines, engine codes ACK, ALG, AMX, APR, AQD without A/C compressor
- 6-cylinder gasoline engines, engine codes ACK, ALG, AMX, APR, AQD with A/C compressor
- 8-cylinder gasoline engine with A/C compressor
- 4-cylinder diesel engines, engine codes AFN, AHH, AHU, AVG without A/C compressor
- 4-cylinder diesel engines, engine codes AFN, AHH, AHU, AVG with A/C compressor
- 4-cylinder diesel engines, engine codes AJM, ATJ, AVB, AVF, AWX, BGW without A/C compressor
- 4-cylinder diesel engines, engine codes AJM, ATJ, AVB, AVF, AWX, BGW with A/C compressor
- 6-cylinder diesel engines, engine codes AFB, AKN without A/C compressor
- 6-cylinder diesel engines, engine codes AFB, AKN with A/C compressor
- Carbon brushes for generator C, checking (vehicles 04.99)
- Carbon brushes for generator C, checking (vehicles 05.99)
- Voltage regulator C1 for generator C, removing and installing (vehicles 04.99)
- Voltage regulator C1 for generator C, removing and installing (vehicles 05.99)
- Ribbed belt pulley at generator C, removing and installing
- Ribbed belt pulley with free wheel, installing
- Tightening torques: Generator
- Cruise Control System (CCS), removing and installing (vehicles without Electronic Power Control (EPC))
- Cruise Control System (CCS), removing and installing (vehicles with Electronic Power Control (EPC))
- 90 - Instruments
- Instrument cluster
- Instrument cluster
- Instrument cluster, replacing
- Instrument cluster, removing and installing
- Bulbs in instrument cluster, replacing
- Connector assignment of connectors on instrument cluster (vehicles 04.99)
- Connector assignment of connectors on instrument cluster (vehicles 05.99 04.01)
- Connector assignment of connectors on instrument cluster (vehicles 05.01)
- Indicator lamp symbols in instrument cluster (vehicles 11.03)
- Description of display controls
- Instrument cluster
- 92 - Windshield wiper and washer system
- Windshield wiper system
- Windshield wiper system
- Front windshield wiper system, removing and installing
- Notes
- Windshield wiper system, removing
- Wiper arms, removing
- Plenum chamber cover, removing
- Cowl, removing
- Wiper frame with linkage and Windshield Wiper Motor V, removing
- Removing Windshield Wiper Motor V from wiper frame
- Installing Windshield Wiper Motor V into wiper frame
- Wiper frame with linkage and Windshield Wiper Motor V, installing
- Wiper arms, removing and installing
- Windshield wiper rest position, adjusting
- Wiper blade, removing and installing
- Aero wipers, removing and installing
- Rain sensor G213, removing and installing
- Installation of new adhesive pad at rain sensor (Valeo)
- Windshield washer system
- Windshield washer system
- Windshield washer system - assembly overview
- Tank for windshield washer system and headlamp cleaning system, removing and installing
- Windshield and Rear Window Washer Pump V59, removing and installing
- Spray nozzles for windshield washer system, removing and installing
- Spray nozzles for windshield washer system, adjusting
- Rear window wiper system
- Rear window washer system
- Headlamp cleaning system
- Headlamp cleaning system
- Headlamp cleaning system - assembly overview
- Headlamp Washer Pump V11, removing and installing
- Lift cylinder for spray nozzles, removing and installing
- Lift cylinder cap, replacing (vehicles 10.00)
- Spray nozzles for headlamp cleaning system, adjusting
- Headlamp washer system, ventilating
- Washer hose connections of washer fluid lines
- Washer hose repairs
- Tightening torques: Windshield wiper and washer system
- Windshield wiper system
- 94 - Lights, Switches - Exterior
- Main headlamps
- Main headlamps
- Main headlamps - assembly overview (vehicles 09.00)
- Main headlamps - assembly overview (vehicles 10.00)
- Headlamp, removing and installing (vehicles 09.00)
- Headlamp, removing and installing (vehicles 10.00)
- Fog lamp, removing and installing (vehicles 10.00)
- Side headlamp locating pin, servicing (vehicles 09.00)
- Headlamp retainers, servicing (vehicles 10.00)
- Bulbs for headlamp, replacing (vehicles 09.00)
- Bulbs for headlamp, replacing (vehicles 10.00)
- Left Headlamp Beam Adjustment Motor V48 and Right Headlamp Beam Adjustment Motor V49, removing and installing (vehicles 09.00)
- Left Headlamp Beam Adjustment Motor V48 and Right Headlamp Beam Adjustment Motor V49, removing and installing (vehicles 10.00)
- Headlamp, adjusting (vehicles 09.00)
- Main headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14
- Main headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14
- Notes on application and safety instructions for gas discharge lamps
- Headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14 - assembly overview (vehicles 09.00)
- Headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14 - assembly overview (vehicles 10.00)
- Bulbs for headlamp with gas discharge lamp, replacing (vehicles 09.00)
- Bulbs for headlamp with gas discharge lamp, replacing (vehicles 10.00)
- Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14 for low beam, replacing
- Left High Beam Headlamp M30 and Right High Beam Headlamp M32, replacing
- Bulb for parking light, replacing
- Left Front Turn Signal Lamp M5 and Right Front Turn Signal Lamp M7, replacing
- Left Headlamp Beam Adjustment Motor V48 and Right Headlamp Beam Adjustment Motor V49, removing and installing (vehicles with headlamps with gas discharge lamp)
- Left High-intensity Gas Discharge Lamp Control Module J343 or Right High-intensity Gas Discharge Lamp Control Module J344, removing and installing (vehicles 09.00)
- Left High-intensity Gas Discharge Lamp Control Module J343 or Right High-intensity Gas Discharge Lamp Control Module J344 (vehicles 10.00)
- Headlamp Range Control Module, removing and installing
- Left Front Level Control System Sensor G78, removing and installing (vehicles 10.00)
- Left Rear Level Control System Sensor G76, removing and installing (vehicles 10.00)
- Headlamps with gas discharge lamps, adjusting
- Front turn signal lamps
- Side turn signal lamp or mirror turn signal lamp, removing and installing
- Taillamps
- Taillamp - assembly overview (vehicles 09.00)
- Taillamp, sedan - assembly overview (vehicles 10.00)
- Taillamp - assembly overview (wagon 10.00)
- Taillamp, removing and installing (vehicles 09.00)
- Taillamp, removing and installing (sedan 10.00)
- Taillamp, removing and installing (wagon 10.00)
- Bulb carrier for taillamp, removing and installing (vehicles 09.00)
- Bulb carrier for taillamp, removing and installing (vehicles 10.00)
- Bulb carrier for taillamp, removing and installing (wagon 10.00)
- License Plate Light X, removing and installing (vehicles 09.00)
- License Plate Light X, removing and installing (vehicles 10.00)
- High-mount Brake Light M25
- Steering column switch, removing and installing
- Steering column switch, removing and installing
- Connector Assignment On Steering Column Switch
- Windshield Wiper/Washer Switch E22, Windshield Wiper Intermittent Regulator E38, Multi-Function Indicator Mode Select Switch E86 and Multi-Function Indicator Memory Switch E109 (vehicles → 07.97)
- Windshield Wiper/Washer Switch E22, Windshield Wiper Intermittent Regulator E38, Multi-Function Indicator Mode Select Switch E86 and Multi-Function Indicator Memory Switch E109 (vehicles 08.97 →)
- Turn Signal Switch E2, Headlamp Dimmer/Flasher Switch E4, Parking Lamp Switch E19
- Cruise Control Switch E45 and Cruise Control -SET- Button E227
- Ignition/Starter Switch D lock cylinder
- Main headlamps
- 96 - Lights, Switches - Interior, Anti-theft
- Immobilizer
- Interior lights and switches
- Glove Compartment Light W6, removing and installing
- Interior lamp, removing and installing
- Luggage Compartment Light W3, removing and installing
- Right Rear Reading Light W12 and Left Rear Reading Light W11
- Right Rear Reading Light W12 with Interior Monitoring Sensor G273 and Left Rear Reading Light W11 with Interior Monitoring Transmitter G274
- Front Passengers Airbag Disabled Indicator Lamp K145, removing and installing
- Headlamp Adjuster E102 and E20 with Headlamp Adjuster Control Illumination L54, removing and installing
- Light Switch E1 and Fog Lamp Switch E23 with Headlamp Switch Illumination L9, removing and installing
- Window regulator switch, removing and installing
- Luggage Compartment Light Switch F5 with Rear Lid Unlock Switch E165, removing and installing (wagon)
- Mirror Adjustment Switch E43 with Mirror Selector Switch E48 with Mirror Adjustment Switch Illumination L78, removing and installing
- Fuel Tank Lid Unlock Button E319, removing and installing (vehicles 09.00)
- Fuel Tank Lid Unlock Button E319 and Rear Lid Remote Unlock Switch E188 with Remote Unlock Switch Illumination L104, removing and installing (vehicles 10.00)
- Switch in center of instrument cluster, removing and installing
- Door contact switch, removing and installing
- Sunroof Regulator E139, removing and installing
- Rear Lid Handle Unlock Switch E234, removing and installing (vehicles 10.00)
- Rear Lid Central Locking System Motor V53, removing and installing (sedan 10.00)
- Rear Lid Central Locking System Motor V53, removing and installing (wagon 10.00)
- Anti-theft protection system with interior monitoring
- Anti-theft protection system with interior monitoring
- Assembly overview
- Comfort System Central Control Module J393
- Interior Monitoring Sensor G273, right and Interior Monitoring Transmitter G274, left, removing and installing
- Interior Monitoring Deactivation Switch E267 with Interior Monitoring Deactivation Switch Illumination L118, removing and installing
- Alarm Horn H12, removing and installing
- Alarm Horn H8, removing and installing
- 97 - Wiring
- Vehicle Diagnosis, Testing and Information Systems
- Fuse holder and relay carrier, removing and installing
- Fuse holder and relay carrier, removing and installing
- Fuse holder, removing and installing
- Relay panel and 13-pin relay carrier, removing and installing
- Protective housing for control modules in plenum chamber, removing and installing
- Secondary relay carrier with secondary fuse holder, removing and installing
- Wiring harness and connectors, repairing
- 27 - Battery, Starter, Generator, Cruise control
- Electrical Equipment
- Wiring System (Data Link Connectors, Pwr Dist., Grnd Dist.)
- Electrical Equipment
- 27 - Battery, Starter, Generator, Cruise control
- Battery A
- Battery, checking
- Charge battery
- Charge battery
- Battery charging unit VAS 5095 A
- Notes
- Device description of Battery charging unit VAS 5095 A
- Charging battery using battery charging unit VAS 5095 A
- Charging severely discharged battery using battery charging unit VAS 5095 A
- Assistance mode using battery charging unit VAS 5095 A
- Floating operation / charge retention using battery charging unit VAS 5095 A
- Battery charging unit VAS 5900
- Notes
- Device description of Battery charging unit VAS 5900
- Charging battery using battery charging unit VAS 5900
- Service charging using battery charging unit VAS 5900
- Charging severely discharged batteries using battery charging unit VAS 5900
- Assistance mode using battery charging unit VAS 5900
- Charge retention using battery charging unit VAS 5900
- Severely discharged batteries
- Battery A, disconnecting and connecting
- Battery A, removing and installing
- Tightening torques: Battery A
- Starter B
- Tightening torques: Starter
- Generator C
- Generator C
- Characteristics of compact generators
- V-belt, checking
- Ribbed belt, checking
- Ribbed belt, checking (8-cylinder gasoline engine)
- Generator, checking
- 4-cylinder gasoline engine (vehicles 04.99)
- 4-cylinder gasoline engine (vehicles 05.99)
- 6-cylinder gasoline engine (vehicles 04.99)
- 6-cylinder gasoline engine (vehicles 05.99)
- Generator, 8-cylinder gasoline engine
- 4-cylinder diesel engine (vehicles 04.99)
- 4-cylinder diesel engine (vehicles 05.99)
- Ribbed Belt Drives
- 4-cylinder gasoline engines, engine codes ADP, ADR, AEB, ARG, APT, ANB, APU without A/C compressor
- 4-cylinder gasoline engines, engine codes ADP, ADR, AEB, ARG, APT, ANB, APU with A/C compressor
- 4-cylinder gasoline engines, engine codes AHL, ALZ, ANA, ARM, ASU, AUZ, AWT, AZM without A/C compressor
- 4-cylinder gasoline engines, engine codes AHL, ALZ, ANA, ARM, ASU, AUZ, AWT, AZM with A/C compressor
- 5-cylinder gasoline engines, engine codes AGZ, AZX without A/C compressor
- 5-cylinder gasoline engines, engine codes AGZ, AZX with A/C compressor
- 6-cylinder gasoline engines, engine codes ACK, ALG, AMX, APR, AQD without A/C compressor
- 6-cylinder gasoline engines, engine codes ACK, ALG, AMX, APR, AQD with A/C compressor
- 8-cylinder gasoline engine with A/C compressor
- 4-cylinder diesel engines, engine codes AFN, AHH, AHU, AVG without A/C compressor
- 4-cylinder diesel engines, engine codes AFN, AHH, AHU, AVG with A/C compressor
- 4-cylinder diesel engines, engine codes AJM, ATJ, AVB, AVF, AWX, BGW without A/C compressor
- 4-cylinder diesel engines, engine codes AJM, ATJ, AVB, AVF, AWX, BGW with A/C compressor
- 6-cylinder diesel engines, engine codes AFB, AKN without A/C compressor
- 6-cylinder diesel engines, engine codes AFB, AKN with A/C compressor
- Carbon brushes for generator C, checking (vehicles 04.99)
- Carbon brushes for generator C, checking (vehicles 05.99)
- Voltage regulator C1 for generator C, removing and installing (vehicles 04.99)
- Voltage regulator C1 for generator C, removing and installing (vehicles 05.99)
- Ribbed belt pulley at generator C, removing and installing
- Ribbed belt pulley with free wheel, installing
- Tightening torques: Generator
- Cruise Control System (CCS), removing and installing (vehicles without Electronic Power Control (EPC))
- Cruise Control System (CCS), removing and installing (vehicles with Electronic Power Control (EPC))
- 90 - Instruments
- Instrument cluster
- Instrument cluster
- Instrument cluster, replacing
- Instrument cluster, removing and installing
- Bulbs in instrument cluster, replacing
- Connector assignment of connectors on instrument cluster (vehicles 04.99)
- Connector assignment of connectors on instrument cluster (vehicles 05.99 04.01)
- Connector assignment of connectors on instrument cluster (vehicles 05.01)
- Indicator lamp symbols in instrument cluster (vehicles 11.03)
- Description of display controls
- Instrument cluster
- 92 - Windshield wiper and washer system
- Windshield wiper system
- Windshield wiper system
- Front windshield wiper system, removing and installing
- Notes
- Windshield wiper system, removing
- Wiper arms, removing
- Plenum chamber cover, removing
- Cowl, removing
- Wiper frame with linkage and Windshield Wiper Motor V, removing
- Removing Windshield Wiper Motor V from wiper frame
- Installing Windshield Wiper Motor V into wiper frame
- Wiper frame with linkage and Windshield Wiper Motor V, installing
- Wiper arms, removing and installing
- Windshield wiper rest position, adjusting
- Wiper blade, removing and installing
- Aero wipers, removing and installing
- Rain sensor G213, removing and installing
- Installation of new adhesive pad at rain sensor (Valeo)
- Windshield washer system
- Windshield washer system
- Windshield washer system - assembly overview
- Tank for windshield washer system and headlamp cleaning system, removing and installing
- Windshield and Rear Window Washer Pump V59, removing and installing
- Spray nozzles for windshield washer system, removing and installing
- Spray nozzles for windshield washer system, adjusting
- Rear window wiper system
- Rear window washer system
- Headlamp cleaning system
- Headlamp cleaning system
- Headlamp cleaning system - assembly overview
- Headlamp Washer Pump V11, removing and installing
- Lift cylinder for spray nozzles, removing and installing
- Lift cylinder cap, replacing (vehicles 10.00)
- Spray nozzles for headlamp cleaning system, adjusting
- Headlamp washer system, ventilating
- Washer hose connections of washer fluid lines
- Washer hose repairs
- Tightening torques: Windshield wiper and washer system
- Windshield wiper system
- 94 - Lights, Switches - Exterior
- Main headlamps
- Main headlamps
- Main headlamps - assembly overview (vehicles 09.00)
- Main headlamps - assembly overview (vehicles 10.00)
- Headlamp, removing and installing (vehicles 09.00)
- Headlamp, removing and installing (vehicles 10.00)
- Fog lamp, removing and installing (vehicles 10.00)
- Side headlamp locating pin, servicing (vehicles 09.00)
- Headlamp retainers, servicing (vehicles 10.00)
- Bulbs for headlamp, replacing (vehicles 09.00)
- Bulbs for headlamp, replacing (vehicles 10.00)
- Left Headlamp Beam Adjustment Motor V48 and Right Headlamp Beam Adjustment Motor V49, removing and installing (vehicles 09.00)
- Left Headlamp Beam Adjustment Motor V48 and Right Headlamp Beam Adjustment Motor V49, removing and installing (vehicles 10.00)
- Headlamp, adjusting (vehicles 09.00)
- Main headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14
- Main headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14
- Notes on application and safety instructions for gas discharge lamps
- Headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14 - assembly overview (vehicles 09.00)
- Headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14 - assembly overview (vehicles 10.00)
- Bulbs for headlamp with gas discharge lamp, replacing (vehicles 09.00)
- Bulbs for headlamp with gas discharge lamp, replacing (vehicles 10.00)
- Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14 for low beam, replacing
- Left High Beam Headlamp M30 and Right High Beam Headlamp M32, replacing
- Bulb for parking light, replacing
- Left Front Turn Signal Lamp M5 and Right Front Turn Signal Lamp M7, replacing
- Left Headlamp Beam Adjustment Motor V48 and Right Headlamp Beam Adjustment Motor V49, removing and installing (vehicles with headlamps with gas discharge lamp)
- Left High-intensity Gas Discharge Lamp Control Module J343 or Right High-intensity Gas Discharge Lamp Control Module J344, removing and installing (vehicles 09.00)
- Left High-intensity Gas Discharge Lamp Control Module J343 or Right High-intensity Gas Discharge Lamp Control Module J344 (vehicles 10.00)
- Headlamp Range Control Module, removing and installing
- Left Front Level Control System Sensor G78, removing and installing (vehicles 10.00)
- Left Rear Level Control System Sensor G76, removing and installing (vehicles 10.00)
- Headlamps with gas discharge lamps, adjusting
- Front turn signal lamps
- Side turn signal lamp or mirror turn signal lamp, removing and installing
- Taillamps
- Taillamp - assembly overview (vehicles 09.00)
- Taillamp, sedan - assembly overview (vehicles 10.00)
- Taillamp - assembly overview (wagon 10.00)
- Taillamp, removing and installing (vehicles 09.00)
- Taillamp, removing and installing (sedan 10.00)
- Taillamp, removing and installing (wagon 10.00)
- Bulb carrier for taillamp, removing and installing (vehicles 09.00)
- Bulb carrier for taillamp, removing and installing (vehicles 10.00)
- Bulb carrier for taillamp, removing and installing (wagon 10.00)
- License Plate Light X, removing and installing (vehicles 09.00)
- License Plate Light X, removing and installing (vehicles 10.00)
- High-mount Brake Light M25
- Steering column switch, removing and installing
- Steering column switch, removing and installing
- Connector Assignment On Steering Column Switch
- Windshield Wiper/Washer Switch E22, Windshield Wiper Intermittent Regulator E38, Multi-Function Indicator Mode Select Switch E86 and Multi-Function Indicator Memory Switch E109 (vehicles → 07.97)
- Windshield Wiper/Washer Switch E22, Windshield Wiper Intermittent Regulator E38, Multi-Function Indicator Mode Select Switch E86 and Multi-Function Indicator Memory Switch E109 (vehicles 08.97 →)
- Turn Signal Switch E2, Headlamp Dimmer/Flasher Switch E4, Parking Lamp Switch E19
- Cruise Control Switch E45 and Cruise Control -SET- Button E227
- Ignition/Starter Switch D lock cylinder
- Main headlamps
- 96 - Lights, Switches - Interior, Anti-theft
- Immobilizer
- Interior lights and switches
- Glove Compartment Light W6, removing and installing
- Interior lamp, removing and installing
- Luggage Compartment Light W3, removing and installing
- Right Rear Reading Light W12 and Left Rear Reading Light W11
- Right Rear Reading Light W12 with Interior Monitoring Sensor G273 and Left Rear Reading Light W11 with Interior Monitoring Transmitter G274
- Front Passengers Airbag Disabled Indicator Lamp K145, removing and installing
- Headlamp Adjuster E102 and E20 with Headlamp Adjuster Control Illumination L54, removing and installing
- Light Switch E1 and Fog Lamp Switch E23 with Headlamp Switch Illumination L9, removing and installing
- Window regulator switch, removing and installing
- Luggage Compartment Light Switch F5 with Rear Lid Unlock Switch E165, removing and installing (wagon)
- Mirror Adjustment Switch E43 with Mirror Selector Switch E48 with Mirror Adjustment Switch Illumination L78, removing and installing
- Fuel Tank Lid Unlock Button E319, removing and installing (vehicles 09.00)
- Fuel Tank Lid Unlock Button E319 and Rear Lid Remote Unlock Switch E188 with Remote Unlock Switch Illumination L104, removing and installing (vehicles 10.00)
- Switch in center of instrument cluster, removing and installing
- Door contact switch, removing and installing
- Sunroof Regulator E139, removing and installing
- Rear Lid Handle Unlock Switch E234, removing and installing (vehicles 10.00)
- Rear Lid Central Locking System Motor V53, removing and installing (sedan 10.00)
- Rear Lid Central Locking System Motor V53, removing and installing (wagon 10.00)
- Anti-theft protection system with interior monitoring
- Anti-theft protection system with interior monitoring
- Assembly overview
- Comfort System Central Control Module J393
- Interior Monitoring Sensor G273, right and Interior Monitoring Transmitter G274, left, removing and installing
- Interior Monitoring Deactivation Switch E267 with Interior Monitoring Deactivation Switch Illumination L118, removing and installing
- Alarm Horn H12, removing and installing
- Alarm Horn H8, removing and installing
- 97 - Wiring
- Vehicle Diagnosis, Testing and Information Systems
- Fuse holder and relay carrier, removing and installing
- Fuse holder and relay carrier, removing and installing
- Fuse holder, removing and installing
- Relay panel and 13-pin relay carrier, removing and installing
- Protective housing for control modules in plenum chamber, removing and installing
- Secondary relay carrier with secondary fuse holder, removing and installing
- Wiring harness and connectors, repairing
- 27 - Battery, Starter, Generator, Cruise control
- Electrical Equipment
- Accessories Control Systems
- Body & Frame
- Body, Cab Control Systems
- Door Locks
- Body Exterior
- 50 Body, front
- Lock carrier
- Tools
- Lock carrier and front bumper reinforcement, assembly overview 09.00
- Lock carrier and front bumper reinforcement, removing and installing 09.00
- Lock carrier and front bumper reinforcement, service position 09.00
- Hydraulic oil cooler, unbolting
- Lock carrier and front bumper reinforcement, assembly overview 10.00
- Lock carrier and front bumper reinforcement, removing and installing 10.00
- Lock carrier and front bumper reinforcement, service position, assembly overview 10.00
- Lock carrier and front bumper reinforcement, moving to service position 10.00
- Fender
- Noise insulation
- Lock carrier
- 55 Hood, lids
- Hood
- Tools
- Hood, assembly overview
- Hood, removing and installing
- Hood, adjusting
- Gas-filled strut, removing
- Releasing gas from gas-filled strut
- Bowden cable for hood lock, assembly overview
- Bowden cable, disconnecting
- Hood lock, assembly overview
- Hood lock, removing and installing
- Hood lock, adjusting
- Hood seal, assembly overview
- Insulation, removing and installing
- Trunk lid (Sedan)
- Tools
- Trunk lid, assembly overview
- Gas-filled strut, removing
- Trunk lid, adjusting 09.00
- Trunk lid, adjusting 10.00
- Trunk lid lock, assembly overview 09.00
- Lock cylinder carrier, removing and installing
- Trunk lid lock and lock cylinder carrier, assembly overview 10.00
- Trunk lid lock and lock cylinder carrier, removing and installing (only US vehicles with emergency release lever) 10.00
- Lock cylinder housing, removing and installing 10.00
- Tailgate (Wagon)
- Tools
- Tailgate (Wagon), assembly overview
- Gas-filled strut, removing
- Tailgate lock (wagon), assembly overview 09.00
- Lock cylinder carrier, removing and installing (wagon) 09.00
- Lock cylinder, removing and installing (wagon) 09.00
- Tailgate lock and lock cylinder carrier, removing and installing 10.00
- Lock cylinder housing, removing and installing 10.00
- Tank flap unit
- Hood
- 57 Front doors/door components/central locking system
- Front door
- Tools
- Front door, assembly overview
- Front door, removing and installing
- Front door, adjusting
- Door handle and door lock , assembly overview
- Lock cylinder housing, removing and installing
- Door handle, removing and installing
- Door lock, removing and installing
- Vehicles with electrical window regulators
- Inner release handle, removing
- Door seals
- Inner door seal, removing and installing
- Securing knob for locking rod, removing and installing
- Central locking system
- Central locking and convenience systems, assembly overview
- Batteries for key (non-folding) with radio-frequency remote control, removing and installing
- Batteries for key (foldable) with radio-frequency remote control, removing and installing 07.00
- Battery for key with radio-frequency remote control (foldable), assembly overview 08.00
- Batteries for main key (foldable) with radio-frequency remote control - assembly overview 11.00
- Batteries for main key (folding) with radio-frequency remote control, removing and installing 11.00
- Adaptation of keys with radio-frequency remote control
- Front door
- 58 Rear doors/door components
- Rear doors
- Tools
- Rear door, assembly overview
- Rear door, removing and installing
- Rear door, adjusting
- Door handle and door lock, assembly overview
- Door handle, removing and installing
- Door lock, removing and installing
- Door window, installing to window regulator
- Inner release handle, removing
- Door seals
- Inner door seal, removing and installing
- Rear doors
- 60 Sunroof
- Sunroof with glass panel 07.98
- Tools
- Sunroof with glass panel, assembly overview
- Glass panel for sunroof, removing
- Glass panel for sunroof, installing
- Glass panel for sunroof, adjusting (height adjustment)
- Panel seal, adjusting
- Panel seal, replacing
- Wind deflector, removing
- Sun protection, removing
- Drive motor for sunroof, removing
- Drive motor for sunroof, adjusting ("0" position)
- Automatic rotary switch for sunroof, removing
- Parallel movement, checking
- Parallel movement, adjusting
- Sunroof installation unit, removing and installing
- Operation without power to unit
- Slotted guide rail, removing
- Water drain hoses, cleaning
- Sunroof with glass panel 08.98
- Tools
- Function
- Sunroof with glass panel, assembly overview
- Boot, removing and installing
- Glass panel for sunroof, removing
- Glass panel for sunroof, installing
- Glass panel for sunroof, adjusting (height adjustment)
- Panel seal, adjusting
- Panel seal, replacing
- Wind deflector, removing and installing
- Sun protection, removing
- Sunroof drive motor, removing and installing
- Drive motor for sunroof, adjusting ("0" position)
- Automatic rotary switch for sunroof, removing
- Parallel movement, checking
- Parallel movement, adjusting
- Installation unit, removing and installing
- Operation without electrical power to unit
- Slotted guide rail, removing
- Water drain hoses, cleaning
- Sunroof with glass panel 07.98
- 63 Bumper
- Front bumper
- Tools
- Front bumper cover, assembly overview 09.00
- Front bumper cover, removing and installing 09.00
- Release lever, removing
- Guide piece, adjusting
- Front bumper cover, assembly overview 10.00
- Front bumper cover, removing and installing 10.00
- Front bumper cover accessories, assembly overview 10.00
- Protective molding, removing and installing
- Installation of license plate holder (US vehicles only)
- Front bumper cover lower assembly components, assembly overview 10.00
- Bumper carrier and impact absorber, assembly overview (US vehicles only) 10.00
- Rear bumper (Sedan)
- Tools
- Rear bumper cover, assembly overview 09.00
- Rear bumper cover, removing and installing 09.00
- Rear bumper cover, assembly overview 10.00
- Rear bumper cover, removing and installing 10.00
- Rear bumper cover accessories, assembly overview 10.00
- Bumper strip, removing and installing
- Rear bumper cover lower assembly components, assembly overview 10.00
- Bumper carrier and impact absorber, assembly overview (4Motion, all US-vehicles) 10.00
- Rear bumper (Wagon)
- Tools
- Rear bumper cover, assembly overview 09.00
- Rear bumper cover, removing and installing 09.00
- Rear bumper cover, assembly overview 10.00
- Rear bumper cover, removing and installing 10.00
- Rear bumper cover accessories, assembly overview 10.00
- Protective molding, removing and installing
- Transparent foil, bonding
- Rear bumper cover lower assembly components, assembly overview 10.00
- Bumper carrier and impact absorber, assembly overview (4Motion, all US-vehicles) 10.00
- Front bumper
- 64 Glass
- Flush-bonded windows
- Tools
- Materials
- Windshield, assembly overview
- Plenum chamber cover, removing and installing
- Windshield, removing
- Windshield, installing
- Side window (Wagon), assembly overview 09.00
- Side window (Wagon), assembly overview 10.00
- Undamaged side window, removing
- Damaged side window, removing
- Side window (Sedan), assembly overview 09.00
- Side window (Sedan), assembly overview 10.00
- Side window, installing
- Rear window (Wagon), assembly overview
- Undamaged rear window, removing (Wagon)
- Rear window, assembly overview
- Undamaged rear window, removing
- Damaged rear window, removing
- Installing rear window
- Preparing undamaged window for glazing
- Preparing new window for glazing
- Preparing new window without pre-coating for glazing
- Preparing window flange for glazing
- Installation notes
- Minimum curing time
- Paint damage, repairing
- Cleaning when soiled by adhesive sealing material
- Front door window
- Rear door window
- Flush-bonded windows
- 66 Exterior equipment
- 50 Body, front
- Body On Board Diagnostic (OBD)
- 01 On Board Diagnostic (OBD)
- On Board Diagnostic (OBD)
- Airbag system, On Board Diagnostic (OBD)
- Diagnostic Trouble Code (DTC) table: V.A.G codes
- DTCs V.A.G 00000 to 65535
- Airbag Control Module, coding
- Read Measured Value Block
- DTCs V.A.G 00000 to 01389
- Output Diagnostic Test Mode
- Display group overview
- Display Group Overview
- Break Down Of Display Content For Display Group Number 001
- Break Down Of Display Content For Display Group Number 002
- Break Down Of Display Content For Display Group Number 003
- Break Down Of Display Content For Display Group Number 004
- Break Down Of Display Content For Display Group Number 005
- Break Down Of Display Content For Display Group Number 006
- Break Down Of Display Content For Display Group Number 007
- Break Down Of Display Content For Display Group Number 008
- Break Down Of Display Content For Display Group Number 009
- Break Down Of Display Content For Display Group Number 010
- Break Down Of Display Content For Display Group Number 011
- Break Down Of Display Content For Display Group Number 012
- Break Down Of Display Content For Display Group Number 013
- Break Down Of Display Content For Display Group Number 014
- Break Down Of Display Content For Display Group Number 015
- Break Down Of Display Content For Display Group Number 016
- Adaptation: matching ignition keys to radio frequency remote control
- DTCs V.A.G 00000 to 01485
- Reading Measured Value Block
- Radio frequency remote control functions >05.98
- Batteries for main key with remote control, removing and installing
- Batteries for the (folding) key with radio wave remote control >07.00, removing and installing
- Battery for key (folding) with radio wave remote control 08.00 >, removing and installing
- Adapting keys to radio wave remote control
- DTCs V.A.G 00000 to 01461
- VAS 5056 Test box
- Comfort system > 07.97, On Board Diagnostic (OBD)
- Comfort system 08.97 >10.00,On Board Diagnostic (OBD)
- Function
- Anti-theft alarm system, determining possible sources for activation
- Interior monitoring system, description
- System active indicator
- Comfort system On Board Diagnostic (OBD), initiating
- Overview of selectable functions
- Check Control Module Version
- Code Control Module
- Check DTC Memory
- Erase DTC memory
- End Output
- Comfort system 10.00 >,On Board Diagnostic (OBD)
- Central locking system (1998), adaptation
- Central locking system 1999 >, adaptation
- Driver's side seat adjustment, On Board Diagnostic (OBD)
- Seat adjustment, function
- On Board Diagnostic (OBD), function
- Memory system, initializing
- Seat and mirror settings for normal driving, storing
- Mirror setting with transmission selector in reverse position, storing
- Allocating radio frequency remote control key to memory buttons
- Seat and mirror settings for normal driving, activating
- Mirror setting with selector in reverse position, activating
- Seat adjustment On Board Diagnostic (OBD), initiating
- Overview of functions
- Check Control Module Version
- Check DTC Memory
- Erase DTC Memory
- End Output
- 01 On Board Diagnostic (OBD)
- Comfort System
- Electrical Equipment
- 27 - Battery, Starter, Generator, Cruise control
- Battery A
- Battery, checking
- Charge battery
- Charge battery
- Battery charging unit VAS 5095 A
- Notes
- Device description of Battery charging unit VAS 5095 A
- Charging battery using battery charging unit VAS 5095 A
- Charging severely discharged battery using battery charging unit VAS 5095 A
- Assistance mode using battery charging unit VAS 5095 A
- Floating operation / charge retention using battery charging unit VAS 5095 A
- Battery charging unit VAS 5900
- Notes
- Device description of Battery charging unit VAS 5900
- Charging battery using battery charging unit VAS 5900
- Service charging using battery charging unit VAS 5900
- Charging severely discharged batteries using battery charging unit VAS 5900
- Assistance mode using battery charging unit VAS 5900
- Charge retention using battery charging unit VAS 5900
- Severely discharged batteries
- Battery A, disconnecting and connecting
- Battery A, removing and installing
- Tightening torques: Battery A
- Starter B
- Tightening torques: Starter
- Generator C
- Generator C
- Characteristics of compact generators
- V-belt, checking
- Ribbed belt, checking
- Ribbed belt, checking (8-cylinder gasoline engine)
- Generator, checking
- 4-cylinder gasoline engine (vehicles 04.99)
- 4-cylinder gasoline engine (vehicles 05.99)
- 6-cylinder gasoline engine (vehicles 04.99)
- 6-cylinder gasoline engine (vehicles 05.99)
- Generator, 8-cylinder gasoline engine
- 4-cylinder diesel engine (vehicles 04.99)
- 4-cylinder diesel engine (vehicles 05.99)
- Ribbed Belt Drives
- 4-cylinder gasoline engines, engine codes ADP, ADR, AEB, ARG, APT, ANB, APU without A/C compressor
- 4-cylinder gasoline engines, engine codes ADP, ADR, AEB, ARG, APT, ANB, APU with A/C compressor
- 4-cylinder gasoline engines, engine codes AHL, ALZ, ANA, ARM, ASU, AUZ, AWT, AZM without A/C compressor
- 4-cylinder gasoline engines, engine codes AHL, ALZ, ANA, ARM, ASU, AUZ, AWT, AZM with A/C compressor
- 5-cylinder gasoline engines, engine codes AGZ, AZX without A/C compressor
- 5-cylinder gasoline engines, engine codes AGZ, AZX with A/C compressor
- 6-cylinder gasoline engines, engine codes ACK, ALG, AMX, APR, AQD without A/C compressor
- 6-cylinder gasoline engines, engine codes ACK, ALG, AMX, APR, AQD with A/C compressor
- 8-cylinder gasoline engine with A/C compressor
- 4-cylinder diesel engines, engine codes AFN, AHH, AHU, AVG without A/C compressor
- 4-cylinder diesel engines, engine codes AFN, AHH, AHU, AVG with A/C compressor
- 4-cylinder diesel engines, engine codes AJM, ATJ, AVB, AVF, AWX, BGW without A/C compressor
- 4-cylinder diesel engines, engine codes AJM, ATJ, AVB, AVF, AWX, BGW with A/C compressor
- 6-cylinder diesel engines, engine codes AFB, AKN without A/C compressor
- 6-cylinder diesel engines, engine codes AFB, AKN with A/C compressor
- Carbon brushes for generator C, checking (vehicles 04.99)
- Carbon brushes for generator C, checking (vehicles 05.99)
- Voltage regulator C1 for generator C, removing and installing (vehicles 04.99)
- Voltage regulator C1 for generator C, removing and installing (vehicles 05.99)
- Ribbed belt pulley at generator C, removing and installing
- Ribbed belt pulley with free wheel, installing
- Tightening torques: Generator
- Cruise Control System (CCS), removing and installing (vehicles without Electronic Power Control (EPC))
- Cruise Control System (CCS), removing and installing (vehicles with Electronic Power Control (EPC))
- 90 - Instruments
- Instrument cluster
- Instrument cluster
- Instrument cluster, replacing
- Instrument cluster, removing and installing
- Bulbs in instrument cluster, replacing
- Connector assignment of connectors on instrument cluster (vehicles 04.99)
- Connector assignment of connectors on instrument cluster (vehicles 05.99 04.01)
- Connector assignment of connectors on instrument cluster (vehicles 05.01)
- Indicator lamp symbols in instrument cluster (vehicles 11.03)
- Description of display controls
- Instrument cluster
- 92 - Windshield wiper and washer system
- Windshield wiper system
- Windshield wiper system
- Front windshield wiper system, removing and installing
- Notes
- Windshield wiper system, removing
- Wiper arms, removing
- Plenum chamber cover, removing
- Cowl, removing
- Wiper frame with linkage and Windshield Wiper Motor V, removing
- Removing Windshield Wiper Motor V from wiper frame
- Installing Windshield Wiper Motor V into wiper frame
- Wiper frame with linkage and Windshield Wiper Motor V, installing
- Wiper arms, removing and installing
- Windshield wiper rest position, adjusting
- Wiper blade, removing and installing
- Aero wipers, removing and installing
- Rain sensor G213, removing and installing
- Installation of new adhesive pad at rain sensor (Valeo)
- Windshield washer system
- Windshield washer system
- Windshield washer system - assembly overview
- Tank for windshield washer system and headlamp cleaning system, removing and installing
- Windshield and Rear Window Washer Pump V59, removing and installing
- Spray nozzles for windshield washer system, removing and installing
- Spray nozzles for windshield washer system, adjusting
- Rear window wiper system
- Rear window washer system
- Headlamp cleaning system
- Headlamp cleaning system
- Headlamp cleaning system - assembly overview
- Headlamp Washer Pump V11, removing and installing
- Lift cylinder for spray nozzles, removing and installing
- Lift cylinder cap, replacing (vehicles 10.00)
- Spray nozzles for headlamp cleaning system, adjusting
- Headlamp washer system, ventilating
- Washer hose connections of washer fluid lines
- Washer hose repairs
- Tightening torques: Windshield wiper and washer system
- Windshield wiper system
- 94 - Lights, Switches - Exterior
- Main headlamps
- Main headlamps
- Main headlamps - assembly overview (vehicles 09.00)
- Main headlamps - assembly overview (vehicles 10.00)
- Headlamp, removing and installing (vehicles 09.00)
- Headlamp, removing and installing (vehicles 10.00)
- Fog lamp, removing and installing (vehicles 10.00)
- Side headlamp locating pin, servicing (vehicles 09.00)
- Headlamp retainers, servicing (vehicles 10.00)
- Bulbs for headlamp, replacing (vehicles 09.00)
- Bulbs for headlamp, replacing (vehicles 10.00)
- Left Headlamp Beam Adjustment Motor V48 and Right Headlamp Beam Adjustment Motor V49, removing and installing (vehicles 09.00)
- Left Headlamp Beam Adjustment Motor V48 and Right Headlamp Beam Adjustment Motor V49, removing and installing (vehicles 10.00)
- Headlamp, adjusting (vehicles 09.00)
- Main headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14
- Main headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14
- Notes on application and safety instructions for gas discharge lamps
- Headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14 - assembly overview (vehicles 09.00)
- Headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14 - assembly overview (vehicles 10.00)
- Bulbs for headlamp with gas discharge lamp, replacing (vehicles 09.00)
- Bulbs for headlamp with gas discharge lamp, replacing (vehicles 10.00)
- Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14 for low beam, replacing
- Left High Beam Headlamp M30 and Right High Beam Headlamp M32, replacing
- Bulb for parking light, replacing
- Left Front Turn Signal Lamp M5 and Right Front Turn Signal Lamp M7, replacing
- Left Headlamp Beam Adjustment Motor V48 and Right Headlamp Beam Adjustment Motor V49, removing and installing (vehicles with headlamps with gas discharge lamp)
- Left High-intensity Gas Discharge Lamp Control Module J343 or Right High-intensity Gas Discharge Lamp Control Module J344, removing and installing (vehicles 09.00)
- Left High-intensity Gas Discharge Lamp Control Module J343 or Right High-intensity Gas Discharge Lamp Control Module J344 (vehicles 10.00)
- Headlamp Range Control Module, removing and installing
- Left Front Level Control System Sensor G78, removing and installing (vehicles 10.00)
- Left Rear Level Control System Sensor G76, removing and installing (vehicles 10.00)
- Headlamps with gas discharge lamps, adjusting
- Front turn signal lamps
- Side turn signal lamp or mirror turn signal lamp, removing and installing
- Taillamps
- Taillamp - assembly overview (vehicles 09.00)
- Taillamp, sedan - assembly overview (vehicles 10.00)
- Taillamp - assembly overview (wagon 10.00)
- Taillamp, removing and installing (vehicles 09.00)
- Taillamp, removing and installing (sedan 10.00)
- Taillamp, removing and installing (wagon 10.00)
- Bulb carrier for taillamp, removing and installing (vehicles 09.00)
- Bulb carrier for taillamp, removing and installing (vehicles 10.00)
- Bulb carrier for taillamp, removing and installing (wagon 10.00)
- License Plate Light X, removing and installing (vehicles 09.00)
- License Plate Light X, removing and installing (vehicles 10.00)
- High-mount Brake Light M25
- Steering column switch, removing and installing
- Steering column switch, removing and installing
- Connector Assignment On Steering Column Switch
- Windshield Wiper/Washer Switch E22, Windshield Wiper Intermittent Regulator E38, Multi-Function Indicator Mode Select Switch E86 and Multi-Function Indicator Memory Switch E109 (vehicles → 07.97)
- Windshield Wiper/Washer Switch E22, Windshield Wiper Intermittent Regulator E38, Multi-Function Indicator Mode Select Switch E86 and Multi-Function Indicator Memory Switch E109 (vehicles 08.97 →)
- Turn Signal Switch E2, Headlamp Dimmer/Flasher Switch E4, Parking Lamp Switch E19
- Cruise Control Switch E45 and Cruise Control -SET- Button E227
- Ignition/Starter Switch D lock cylinder
- Main headlamps
- 96 - Lights, Switches - Interior, Anti-theft
- Immobilizer
- Interior lights and switches
- Glove Compartment Light W6, removing and installing
- Interior lamp, removing and installing
- Luggage Compartment Light W3, removing and installing
- Right Rear Reading Light W12 and Left Rear Reading Light W11
- Right Rear Reading Light W12 with Interior Monitoring Sensor G273 and Left Rear Reading Light W11 with Interior Monitoring Transmitter G274
- Front Passengers Airbag Disabled Indicator Lamp K145, removing and installing
- Headlamp Adjuster E102 and E20 with Headlamp Adjuster Control Illumination L54, removing and installing
- Light Switch E1 and Fog Lamp Switch E23 with Headlamp Switch Illumination L9, removing and installing
- Window regulator switch, removing and installing
- Luggage Compartment Light Switch F5 with Rear Lid Unlock Switch E165, removing and installing (wagon)
- Mirror Adjustment Switch E43 with Mirror Selector Switch E48 with Mirror Adjustment Switch Illumination L78, removing and installing
- Fuel Tank Lid Unlock Button E319, removing and installing (vehicles 09.00)
- Fuel Tank Lid Unlock Button E319 and Rear Lid Remote Unlock Switch E188 with Remote Unlock Switch Illumination L104, removing and installing (vehicles 10.00)
- Switch in center of instrument cluster, removing and installing
- Door contact switch, removing and installing
- Sunroof Regulator E139, removing and installing
- Rear Lid Handle Unlock Switch E234, removing and installing (vehicles 10.00)
- Rear Lid Central Locking System Motor V53, removing and installing (sedan 10.00)
- Rear Lid Central Locking System Motor V53, removing and installing (wagon 10.00)
- Anti-theft protection system with interior monitoring
- Anti-theft protection system with interior monitoring
- Assembly overview
- Comfort System Central Control Module J393
- Interior Monitoring Sensor G273, right and Interior Monitoring Transmitter G274, left, removing and installing
- Interior Monitoring Deactivation Switch E267 with Interior Monitoring Deactivation Switch Illumination L118, removing and installing
- Alarm Horn H12, removing and installing
- Alarm Horn H8, removing and installing
- 97 - Wiring
- Vehicle Diagnosis, Testing and Information Systems
- Fuse holder and relay carrier, removing and installing
- Fuse holder and relay carrier, removing and installing
- Fuse holder, removing and installing
- Relay panel and 13-pin relay carrier, removing and installing
- Protective housing for control modules in plenum chamber, removing and installing
- Secondary relay carrier with secondary fuse holder, removing and installing
- Wiring harness and connectors, repairing
- 27 - Battery, Starter, Generator, Cruise control
- Electrical Equipment On Board Diagnostic (OBD) From October 2000
- 01 On Board Diagnostic (OBD)
- On Board Diagnostic (OBD) through 11.01
- On Board Diagnostic (OBD), from 12.01
- Instrument cluster through 11.01, On Board Diagnostic (OBD)
- Instrument cluster through 11.01, On Board Diagnostic (OBD)
- General information
- Electrical and electronic components, locations
- Instrument cluster On Board Diagnostic (OBD), initiating and checking control module versions (function 01)
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Instrument cluster, coding (function 07)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Data Bus On Board Diagnostic Interface -J533- ('Gateway') through 11.01
- Data Bus On Board Diagnostic Interface -J533- ('Gateway') through 11.01
- General information
- Data Bus On Board Diagnostic Interface On Board Diagnostic (OBD), initiating and checking control module versions (function 01)
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Anti-theft Immobilizer, On Board Diagnostic (OBD)
- 01 On Board Diagnostic (OBD)
- Electrical Equipment On Board Diagnostic (OBD) Through September 2000
- 01 On Board Diagnostic (OBD)
- On Board Diagnostic (OBD) through 09.005
- Instrument cluster through 07.99, On Board Diagnostic (OBD)
- General information
- Electrical and electronic components, locations
- Notes
- Sender for fuel gauge -G-, location (front-wheel drive models)
- Sender for fuel gauge -G-, location (all-wheel drive models)
- Sender 2 for fuel supply -G169-, location (all-wheel drive models)
- Sender 3 for fuel supply -G237-, location (all-wheel drive models)
- Outside air temperature sensor -G17-, location
- Speedometer Vehicle Speed Sensor (VSS) -G22-, location
- Engine Coolant Temperature (ECT) Sensor -G2-, location
- Control Module Versions, checking(function 01)
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Instrument Cluster, coding (function 07)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Odometer, adaptation
- Instrument cluster 08.99 >, On Board Diagnostic (OBD)
- General information
- Electrical and electronic components, locations
- Notes
- Sender for fuel gauge -G-, location (front-wheel drive models)
- Sender for fuel gauge -G-, location (all-wheel drive models)
- Sender 2 for fuel supply -G169-, location (all-wheel drive models)
- Sender 3 for fuel supply -G237-, location (all-wheel drive models)
- Outside air temperature sensor -G17-, location
- Speedometer Vehicle Speed Sensor (VSS) -G22-, location
- Control Module Versions, checking(function 01)
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Instrument cluster, coding, function 07)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Odometer adaptation
- CAN-bus On Board Diagnostic (OBD) interface -J533- ('Gateway')
- 01 On Board Diagnostic (OBD)
- Body Exterior
- Exterior Body Panels
- Body Collision Repair
- 00 - General, Technical Data
- 50 - Body - Front
- 51 - Body - Center, Chassis, Roof
- Roof, replacing (sedan)
- Roof, replacing (wagon)
- Front roof crossmember, replacement
- Rear roof crossmember, replacing (sedan)
- Rear roof crossmember, replacing (wagon)
- A-pillar, replacement
- B-pillar, replacing
- Outer sill panel, replacement
- Side member reinforcement, replacing ( 09.00)
- Side member reinforcement, replacing (10.00 )
- Inner side member, replacing
- Floor panel, replacing (partial section)
- 53 - Body - Rear
- Rear cross panel, replacing (sedan)
- Rear cross panel, replacing (wagon)
- Corner reinforcement, replacing (wagon with 4-motion)
- Rear lock carrier, replacing (sedan)
- Rear lock carrier, replacing (wagon)
- Tail light mount, replacing (sedan 09.00)
- Tail light mount, replacing (sedan 10.00 )
- Tail light mount, replacing (wagon)
- Rear longmember, replacement
- Rear longitudinal member, replacing (4-motion)
- Side panel, replacing (sedan)
- Side panel, replacing (wagon)
- Outer wheelhousing liner, replacing (partial section)
- Spare wheelwell, replacement
- Spare wheel well, replacing (4-motion)
- Spare wheel well, replacing -partial section-
- Body Exterior
- 50 Body, front
- Lock carrier
- Tools
- Lock carrier and front bumper reinforcement, assembly overview 09.00
- Lock carrier and front bumper reinforcement, removing and installing 09.00
- Lock carrier and front bumper reinforcement, service position 09.00
- Hydraulic oil cooler, unbolting
- Lock carrier and front bumper reinforcement, assembly overview 10.00
- Lock carrier and front bumper reinforcement, removing and installing 10.00
- Lock carrier and front bumper reinforcement, service position, assembly overview 10.00
- Lock carrier and front bumper reinforcement, moving to service position 10.00
- Fender
- Noise insulation
- Lock carrier
- 55 Hood, lids
- Hood
- Tools
- Hood, assembly overview
- Hood, removing and installing
- Hood, adjusting
- Gas-filled strut, removing
- Releasing gas from gas-filled strut
- Bowden cable for hood lock, assembly overview
- Bowden cable, disconnecting
- Hood lock, assembly overview
- Hood lock, removing and installing
- Hood lock, adjusting
- Hood seal, assembly overview
- Insulation, removing and installing
- Trunk lid (Sedan)
- Tools
- Trunk lid, assembly overview
- Gas-filled strut, removing
- Trunk lid, adjusting 09.00
- Trunk lid, adjusting 10.00
- Trunk lid lock, assembly overview 09.00
- Lock cylinder carrier, removing and installing
- Trunk lid lock and lock cylinder carrier, assembly overview 10.00
- Trunk lid lock and lock cylinder carrier, removing and installing (only US vehicles with emergency release lever) 10.00
- Lock cylinder housing, removing and installing 10.00
- Tailgate (Wagon)
- Tools
- Tailgate (Wagon), assembly overview
- Gas-filled strut, removing
- Tailgate lock (wagon), assembly overview 09.00
- Lock cylinder carrier, removing and installing (wagon) 09.00
- Lock cylinder, removing and installing (wagon) 09.00
- Tailgate lock and lock cylinder carrier, removing and installing 10.00
- Lock cylinder housing, removing and installing 10.00
- Tank flap unit
- Hood
- 57 Front doors/door components/central locking system
- Front door
- Tools
- Front door, assembly overview
- Front door, removing and installing
- Front door, adjusting
- Door handle and door lock , assembly overview
- Lock cylinder housing, removing and installing
- Door handle, removing and installing
- Door lock, removing and installing
- Vehicles with electrical window regulators
- Inner release handle, removing
- Door seals
- Inner door seal, removing and installing
- Securing knob for locking rod, removing and installing
- Central locking system
- Central locking and convenience systems, assembly overview
- Batteries for key (non-folding) with radio-frequency remote control, removing and installing
- Batteries for key (foldable) with radio-frequency remote control, removing and installing 07.00
- Battery for key with radio-frequency remote control (foldable), assembly overview 08.00
- Batteries for main key (foldable) with radio-frequency remote control - assembly overview 11.00
- Batteries for main key (folding) with radio-frequency remote control, removing and installing 11.00
- Adaptation of keys with radio-frequency remote control
- Front door
- 58 Rear doors/door components
- Rear doors
- Tools
- Rear door, assembly overview
- Rear door, removing and installing
- Rear door, adjusting
- Door handle and door lock, assembly overview
- Door handle, removing and installing
- Door lock, removing and installing
- Door window, installing to window regulator
- Inner release handle, removing
- Door seals
- Inner door seal, removing and installing
- Rear doors
- 60 Sunroof
- Sunroof with glass panel 07.98
- Tools
- Sunroof with glass panel, assembly overview
- Glass panel for sunroof, removing
- Glass panel for sunroof, installing
- Glass panel for sunroof, adjusting (height adjustment)
- Panel seal, adjusting
- Panel seal, replacing
- Wind deflector, removing
- Sun protection, removing
- Drive motor for sunroof, removing
- Drive motor for sunroof, adjusting ("0" position)
- Automatic rotary switch for sunroof, removing
- Parallel movement, checking
- Parallel movement, adjusting
- Sunroof installation unit, removing and installing
- Operation without power to unit
- Slotted guide rail, removing
- Water drain hoses, cleaning
- Sunroof with glass panel 08.98
- Tools
- Function
- Sunroof with glass panel, assembly overview
- Boot, removing and installing
- Glass panel for sunroof, removing
- Glass panel for sunroof, installing
- Glass panel for sunroof, adjusting (height adjustment)
- Panel seal, adjusting
- Panel seal, replacing
- Wind deflector, removing and installing
- Sun protection, removing
- Sunroof drive motor, removing and installing
- Drive motor for sunroof, adjusting ("0" position)
- Automatic rotary switch for sunroof, removing
- Parallel movement, checking
- Parallel movement, adjusting
- Installation unit, removing and installing
- Operation without electrical power to unit
- Slotted guide rail, removing
- Water drain hoses, cleaning
- Sunroof with glass panel 07.98
- 63 Bumper
- Front bumper
- Tools
- Front bumper cover, assembly overview 09.00
- Front bumper cover, removing and installing 09.00
- Release lever, removing
- Guide piece, adjusting
- Front bumper cover, assembly overview 10.00
- Front bumper cover, removing and installing 10.00
- Front bumper cover accessories, assembly overview 10.00
- Protective molding, removing and installing
- Installation of license plate holder (US vehicles only)
- Front bumper cover lower assembly components, assembly overview 10.00
- Bumper carrier and impact absorber, assembly overview (US vehicles only) 10.00
- Rear bumper (Sedan)
- Tools
- Rear bumper cover, assembly overview 09.00
- Rear bumper cover, removing and installing 09.00
- Rear bumper cover, assembly overview 10.00
- Rear bumper cover, removing and installing 10.00
- Rear bumper cover accessories, assembly overview 10.00
- Bumper strip, removing and installing
- Rear bumper cover lower assembly components, assembly overview 10.00
- Bumper carrier and impact absorber, assembly overview (4Motion, all US-vehicles) 10.00
- Rear bumper (Wagon)
- Tools
- Rear bumper cover, assembly overview 09.00
- Rear bumper cover, removing and installing 09.00
- Rear bumper cover, assembly overview 10.00
- Rear bumper cover, removing and installing 10.00
- Rear bumper cover accessories, assembly overview 10.00
- Protective molding, removing and installing
- Transparent foil, bonding
- Rear bumper cover lower assembly components, assembly overview 10.00
- Bumper carrier and impact absorber, assembly overview (4Motion, all US-vehicles) 10.00
- Front bumper
- 64 Glass
- Flush-bonded windows
- Tools
- Materials
- Windshield, assembly overview
- Plenum chamber cover, removing and installing
- Windshield, removing
- Windshield, installing
- Side window (Wagon), assembly overview 09.00
- Side window (Wagon), assembly overview 10.00
- Undamaged side window, removing
- Damaged side window, removing
- Side window (Sedan), assembly overview 09.00
- Side window (Sedan), assembly overview 10.00
- Side window, installing
- Rear window (Wagon), assembly overview
- Undamaged rear window, removing (Wagon)
- Rear window, assembly overview
- Undamaged rear window, removing
- Damaged rear window, removing
- Installing rear window
- Preparing undamaged window for glazing
- Preparing new window for glazing
- Preparing new window without pre-coating for glazing
- Preparing window flange for glazing
- Installation notes
- Minimum curing time
- Paint damage, repairing
- Cleaning when soiled by adhesive sealing material
- Front door window
- Rear door window
- Flush-bonded windows
- 66 Exterior equipment
- 50 Body, front
- Body Collision Repair
- Exterior/Interior Trim
- Body Exterior
- 50 Body, front
- Lock carrier
- Tools
- Lock carrier and front bumper reinforcement, assembly overview 09.00
- Lock carrier and front bumper reinforcement, removing and installing 09.00
- Lock carrier and front bumper reinforcement, service position 09.00
- Hydraulic oil cooler, unbolting
- Lock carrier and front bumper reinforcement, assembly overview 10.00
- Lock carrier and front bumper reinforcement, removing and installing 10.00
- Lock carrier and front bumper reinforcement, service position, assembly overview 10.00
- Lock carrier and front bumper reinforcement, moving to service position 10.00
- Fender
- Noise insulation
- Lock carrier
- 55 Hood, lids
- Hood
- Tools
- Hood, assembly overview
- Hood, removing and installing
- Hood, adjusting
- Gas-filled strut, removing
- Releasing gas from gas-filled strut
- Bowden cable for hood lock, assembly overview
- Bowden cable, disconnecting
- Hood lock, assembly overview
- Hood lock, removing and installing
- Hood lock, adjusting
- Hood seal, assembly overview
- Insulation, removing and installing
- Trunk lid (Sedan)
- Tools
- Trunk lid, assembly overview
- Gas-filled strut, removing
- Trunk lid, adjusting 09.00
- Trunk lid, adjusting 10.00
- Trunk lid lock, assembly overview 09.00
- Lock cylinder carrier, removing and installing
- Trunk lid lock and lock cylinder carrier, assembly overview 10.00
- Trunk lid lock and lock cylinder carrier, removing and installing (only US vehicles with emergency release lever) 10.00
- Lock cylinder housing, removing and installing 10.00
- Tailgate (Wagon)
- Tools
- Tailgate (Wagon), assembly overview
- Gas-filled strut, removing
- Tailgate lock (wagon), assembly overview 09.00
- Lock cylinder carrier, removing and installing (wagon) 09.00
- Lock cylinder, removing and installing (wagon) 09.00
- Tailgate lock and lock cylinder carrier, removing and installing 10.00
- Lock cylinder housing, removing and installing 10.00
- Tank flap unit
- Hood
- 57 Front doors/door components/central locking system
- Front door
- Tools
- Front door, assembly overview
- Front door, removing and installing
- Front door, adjusting
- Door handle and door lock , assembly overview
- Lock cylinder housing, removing and installing
- Door handle, removing and installing
- Door lock, removing and installing
- Vehicles with electrical window regulators
- Inner release handle, removing
- Door seals
- Inner door seal, removing and installing
- Securing knob for locking rod, removing and installing
- Central locking system
- Central locking and convenience systems, assembly overview
- Batteries for key (non-folding) with radio-frequency remote control, removing and installing
- Batteries for key (foldable) with radio-frequency remote control, removing and installing 07.00
- Battery for key with radio-frequency remote control (foldable), assembly overview 08.00
- Batteries for main key (foldable) with radio-frequency remote control - assembly overview 11.00
- Batteries for main key (folding) with radio-frequency remote control, removing and installing 11.00
- Adaptation of keys with radio-frequency remote control
- Front door
- 58 Rear doors/door components
- Rear doors
- Tools
- Rear door, assembly overview
- Rear door, removing and installing
- Rear door, adjusting
- Door handle and door lock, assembly overview
- Door handle, removing and installing
- Door lock, removing and installing
- Door window, installing to window regulator
- Inner release handle, removing
- Door seals
- Inner door seal, removing and installing
- Rear doors
- 60 Sunroof
- Sunroof with glass panel 07.98
- Tools
- Sunroof with glass panel, assembly overview
- Glass panel for sunroof, removing
- Glass panel for sunroof, installing
- Glass panel for sunroof, adjusting (height adjustment)
- Panel seal, adjusting
- Panel seal, replacing
- Wind deflector, removing
- Sun protection, removing
- Drive motor for sunroof, removing
- Drive motor for sunroof, adjusting ("0" position)
- Automatic rotary switch for sunroof, removing
- Parallel movement, checking
- Parallel movement, adjusting
- Sunroof installation unit, removing and installing
- Operation without power to unit
- Slotted guide rail, removing
- Water drain hoses, cleaning
- Sunroof with glass panel 08.98
- Tools
- Function
- Sunroof with glass panel, assembly overview
- Boot, removing and installing
- Glass panel for sunroof, removing
- Glass panel for sunroof, installing
- Glass panel for sunroof, adjusting (height adjustment)
- Panel seal, adjusting
- Panel seal, replacing
- Wind deflector, removing and installing
- Sun protection, removing
- Sunroof drive motor, removing and installing
- Drive motor for sunroof, adjusting ("0" position)
- Automatic rotary switch for sunroof, removing
- Parallel movement, checking
- Parallel movement, adjusting
- Installation unit, removing and installing
- Operation without electrical power to unit
- Slotted guide rail, removing
- Water drain hoses, cleaning
- Sunroof with glass panel 07.98
- 63 Bumper
- Front bumper
- Tools
- Front bumper cover, assembly overview 09.00
- Front bumper cover, removing and installing 09.00
- Release lever, removing
- Guide piece, adjusting
- Front bumper cover, assembly overview 10.00
- Front bumper cover, removing and installing 10.00
- Front bumper cover accessories, assembly overview 10.00
- Protective molding, removing and installing
- Installation of license plate holder (US vehicles only)
- Front bumper cover lower assembly components, assembly overview 10.00
- Bumper carrier and impact absorber, assembly overview (US vehicles only) 10.00
- Rear bumper (Sedan)
- Tools
- Rear bumper cover, assembly overview 09.00
- Rear bumper cover, removing and installing 09.00
- Rear bumper cover, assembly overview 10.00
- Rear bumper cover, removing and installing 10.00
- Rear bumper cover accessories, assembly overview 10.00
- Bumper strip, removing and installing
- Rear bumper cover lower assembly components, assembly overview 10.00
- Bumper carrier and impact absorber, assembly overview (4Motion, all US-vehicles) 10.00
- Rear bumper (Wagon)
- Tools
- Rear bumper cover, assembly overview 09.00
- Rear bumper cover, removing and installing 09.00
- Rear bumper cover, assembly overview 10.00
- Rear bumper cover, removing and installing 10.00
- Rear bumper cover accessories, assembly overview 10.00
- Protective molding, removing and installing
- Transparent foil, bonding
- Rear bumper cover lower assembly components, assembly overview 10.00
- Bumper carrier and impact absorber, assembly overview (4Motion, all US-vehicles) 10.00
- Front bumper
- 64 Glass
- Flush-bonded windows
- Tools
- Materials
- Windshield, assembly overview
- Plenum chamber cover, removing and installing
- Windshield, removing
- Windshield, installing
- Side window (Wagon), assembly overview 09.00
- Side window (Wagon), assembly overview 10.00
- Undamaged side window, removing
- Damaged side window, removing
- Side window (Sedan), assembly overview 09.00
- Side window (Sedan), assembly overview 10.00
- Side window, installing
- Rear window (Wagon), assembly overview
- Undamaged rear window, removing (Wagon)
- Rear window, assembly overview
- Undamaged rear window, removing
- Damaged rear window, removing
- Installing rear window
- Preparing undamaged window for glazing
- Preparing new window for glazing
- Preparing new window without pre-coating for glazing
- Preparing window flange for glazing
- Installation notes
- Minimum curing time
- Paint damage, repairing
- Cleaning when soiled by adhesive sealing material
- Front door window
- Rear door window
- Flush-bonded windows
- 66 Exterior equipment
- 50 Body, front
- Body Interior
- 68 - Interior equipment
- Rearview mirror
- Storage compartments, covers and trim
- Center console, removing and installing 09.00
- Center console, removing and installing 10.00
- Front ashtray, removing
- Rear ashtray, removing and installing 09.00
- Center armrest, removing 09.00
- Selector lever cover, removing and installing
- Panels for front beverage holder, removing
- Storage compartment on drivers side, removing
- Passenger-side storage compartment, removing
- Lock cylinder for glove compartment, removing and installing
- Cover for outside rearview mirror, removing
- Sun visor, removing
- Grab handle
- Sill panel trim
- Screen separator wall
- 69 - Passenger protection - Airbags, Seat belts
- Seatbelts
- Safety precautions for seatbelt tensioners
- Disposing (deploying) of belt tensioner units
- Front seatbelts with belt tensioner, assembly overview 09.00
- Front seatbelts with belt tensioner, assembly overview 10.00
- Belt buckle, removing and installing
- Rear seatbelt with belt tensioner, assembly overview
- Rear center seatbelt, assembly overview
- Inspection of seatbelts
- Child seat anchors (LATCH system Lower Anchors and Tethers for CHildren), inspecting after accident
- Airbag
- Tools
- Component locations 09.00 - overview
- Component locations 10.00 - overview
- Safety precautions when working on airbags
- Airbag units, disposal (deploying)
- Airbag unit, replacing after an accident
- Driver side airbag unit, removing and installing
- Steering wheel, removing and installing
- Return spring with slip ring -F138-, removing and installing
- Passenger side airbag unit, removing and installing
- Airbag control module -J234-, removing and installing
- Drivers side/passengers side side curtain airbag, removing and installing
- Drivers side/passengers side side curtain airbag (Recaro seat), removing and installing
- Crash sensor for drivers side/passengers side side curtain airbag, removing and installing
- Drivers side/passengers side side curtain airbag (Sedan), removing and installing
- Drivers side/passengers side side curtain airbag (Wagon), removing and installing
- Components, adapting
- Deformation elements
- Tools
- Deformation elements (sidemount) (Sedan without sunroof), removing and installing
- Deformation elements (molded headliner) (Sedan without sunroof), retrofitting
- Deformation elements (molded headliner) (Sedan with sunroof), retrofitting
- Deformation elements (C-pillar) (Sedan), removing and installing
- Deformation elements (installation unit) (sunroof), retrofitting
- Deformation elements (side curtain airbag) (vehicles without sunroof), removing and installing
- Deformation elements (side mount) (Wagon without sunroof), removing and installing
- Deformation elements (molded headliner) (Wagon with sunroof), retrofitting
- Seatbelts
- 70 - Interior trim
- Instrument panel, removing and installing
- Door trim
- Pillar and side trim
- Pillar and side trim
- Upper A-pillar trim, removing and installing
- Lower A-pillar trim, removing and installing
- Upper B-pillar trim, removing and installing
- Lower B-pillar trim, removing and installing
- Upper C/D-pillar trim (Sedan), removing and installing
- Upper C-pillar trim (Wagon), removing and installing
- Lower C-pillar trim, removing and installing
- Upper D-pillar trim, removing and installing (wagon)
- Rear shelf, removing and installing
- Luggage compartment trim
- Tools
- Luggage compartment trim, removing and installing
- Rear lock carrier cover, removing and installing
- Rear lid trim, removing and installing 09.00
- Rear lid trim, removing and installing 10.00
- Rear lid trim with emergency release lever (US vehicles only) 10.00 , removing and installing
- Luggage compartment trim, removing and installing (wagon)
- Assembly overview
- Rear lock carrier cover, removing and installing (Wagon)
- Luggage compartment cover, removing and installing
- Rear lid trim, removing and installing (wagon) 09.00
- Rear lid trim, removing and installing (wagon) 10.00
- Remove storage area floor covering (Wagon)
- Roof trim panels
- 72 - Seat - Frames
- Front seats
- Tools
- Front seats, removing and installing
- Front backrest, removing and installing
- Lumbar support, removing and installing
- 8-way seat trim, removing
- 8-way seat control module, removing
- 8-way seat operating unit, removing
- 8-way seat fore and aft adjustment, removing
- Front drive for seat height adjustment for 8-way seat, removing
- Rear drive for seat height adjustment for 8-way seat, removing
- Drive for backrest adjustment for 8-way seat, removing
- Recaro seat (front)
- Tools
- Recaro seat, removing and installing
- Trim, backrest mounting brackets, removing and installing
- Seat cushion extension, removing and installing
- Spring cover, removing and installing
- Seating area, removing and installing
- Side seat trim panels, removing and installing
- Backrest, removing and installing
- Backrest shell, removing and installing
- 2-way lumbar support, removing and installing
- 2-way lumbar support motor with transmission, removing and installing
- Motor for seat height adjustment, removing and installing
- Backrest motor with transmission, removing and installing
- Switch unit, removing and installing
- Rear seats
- Seatbench, removing and installing (Sedan)
- Seatbench, removing and installing (Wagon)
- Rear backrest (one piece), removing and installing
- Rear backrest (two pieces), removing and installing
- Rear backrest (W8 Sedan), removing and installing
- Left backrest lock, removing and installing
- Seatbench with integrated child seat, retrofitting
- Seatbench with integrated child seat, retrofitting (Wagon)
- Rear lower anchor bracket for LATCH "Lower Anchors and Tethers for CHildren", installing
- Front seats
- 74 - Seats - Upholstery, Covers
- Front seat cushion and cover
- Cover and cushion Recaro seat
- Rear seat upholstery and cover
- Seat heating elements
- 68 - Interior equipment
- Body Exterior
- Frames, Subframes & Crossmembers
- Body Collision Repair
- 00 - General, Technical Data
- 50 - Body - Front
- 51 - Body - Center, Chassis, Roof
- Roof, replacing (sedan)
- Roof, replacing (wagon)
- Front roof crossmember, replacement
- Rear roof crossmember, replacing (sedan)
- Rear roof crossmember, replacing (wagon)
- A-pillar, replacement
- B-pillar, replacing
- Outer sill panel, replacement
- Side member reinforcement, replacing ( 09.00)
- Side member reinforcement, replacing (10.00 )
- Inner side member, replacing
- Floor panel, replacing (partial section)
- 53 - Body - Rear
- Rear cross panel, replacing (sedan)
- Rear cross panel, replacing (wagon)
- Corner reinforcement, replacing (wagon with 4-motion)
- Rear lock carrier, replacing (sedan)
- Rear lock carrier, replacing (wagon)
- Tail light mount, replacing (sedan 09.00)
- Tail light mount, replacing (sedan 10.00 )
- Tail light mount, replacing (wagon)
- Rear longmember, replacement
- Rear longitudinal member, replacing (4-motion)
- Side panel, replacing (sedan)
- Side panel, replacing (wagon)
- Outer wheelhousing liner, replacing (partial section)
- Spare wheelwell, replacement
- Spare wheel well, replacing (4-motion)
- Spare wheel well, replacing -partial section-
- Body Collision Repair
- Ignition Switch/Steering Lock
- Electrical Equipment
- 27 - Battery, Starter, Generator, Cruise control
- Battery A
- Battery, checking
- Charge battery
- Charge battery
- Battery charging unit VAS 5095 A
- Notes
- Device description of Battery charging unit VAS 5095 A
- Charging battery using battery charging unit VAS 5095 A
- Charging severely discharged battery using battery charging unit VAS 5095 A
- Assistance mode using battery charging unit VAS 5095 A
- Floating operation / charge retention using battery charging unit VAS 5095 A
- Battery charging unit VAS 5900
- Notes
- Device description of Battery charging unit VAS 5900
- Charging battery using battery charging unit VAS 5900
- Service charging using battery charging unit VAS 5900
- Charging severely discharged batteries using battery charging unit VAS 5900
- Assistance mode using battery charging unit VAS 5900
- Charge retention using battery charging unit VAS 5900
- Severely discharged batteries
- Battery A, disconnecting and connecting
- Battery A, removing and installing
- Tightening torques: Battery A
- Starter B
- Tightening torques: Starter
- Generator C
- Generator C
- Characteristics of compact generators
- V-belt, checking
- Ribbed belt, checking
- Ribbed belt, checking (8-cylinder gasoline engine)
- Generator, checking
- 4-cylinder gasoline engine (vehicles 04.99)
- 4-cylinder gasoline engine (vehicles 05.99)
- 6-cylinder gasoline engine (vehicles 04.99)
- 6-cylinder gasoline engine (vehicles 05.99)
- Generator, 8-cylinder gasoline engine
- 4-cylinder diesel engine (vehicles 04.99)
- 4-cylinder diesel engine (vehicles 05.99)
- Ribbed Belt Drives
- 4-cylinder gasoline engines, engine codes ADP, ADR, AEB, ARG, APT, ANB, APU without A/C compressor
- 4-cylinder gasoline engines, engine codes ADP, ADR, AEB, ARG, APT, ANB, APU with A/C compressor
- 4-cylinder gasoline engines, engine codes AHL, ALZ, ANA, ARM, ASU, AUZ, AWT, AZM without A/C compressor
- 4-cylinder gasoline engines, engine codes AHL, ALZ, ANA, ARM, ASU, AUZ, AWT, AZM with A/C compressor
- 5-cylinder gasoline engines, engine codes AGZ, AZX without A/C compressor
- 5-cylinder gasoline engines, engine codes AGZ, AZX with A/C compressor
- 6-cylinder gasoline engines, engine codes ACK, ALG, AMX, APR, AQD without A/C compressor
- 6-cylinder gasoline engines, engine codes ACK, ALG, AMX, APR, AQD with A/C compressor
- 8-cylinder gasoline engine with A/C compressor
- 4-cylinder diesel engines, engine codes AFN, AHH, AHU, AVG without A/C compressor
- 4-cylinder diesel engines, engine codes AFN, AHH, AHU, AVG with A/C compressor
- 4-cylinder diesel engines, engine codes AJM, ATJ, AVB, AVF, AWX, BGW without A/C compressor
- 4-cylinder diesel engines, engine codes AJM, ATJ, AVB, AVF, AWX, BGW with A/C compressor
- 6-cylinder diesel engines, engine codes AFB, AKN without A/C compressor
- 6-cylinder diesel engines, engine codes AFB, AKN with A/C compressor
- Carbon brushes for generator C, checking (vehicles 04.99)
- Carbon brushes for generator C, checking (vehicles 05.99)
- Voltage regulator C1 for generator C, removing and installing (vehicles 04.99)
- Voltage regulator C1 for generator C, removing and installing (vehicles 05.99)
- Ribbed belt pulley at generator C, removing and installing
- Ribbed belt pulley with free wheel, installing
- Tightening torques: Generator
- Cruise Control System (CCS), removing and installing (vehicles without Electronic Power Control (EPC))
- Cruise Control System (CCS), removing and installing (vehicles with Electronic Power Control (EPC))
- 90 - Instruments
- Instrument cluster
- Instrument cluster
- Instrument cluster, replacing
- Instrument cluster, removing and installing
- Bulbs in instrument cluster, replacing
- Connector assignment of connectors on instrument cluster (vehicles 04.99)
- Connector assignment of connectors on instrument cluster (vehicles 05.99 04.01)
- Connector assignment of connectors on instrument cluster (vehicles 05.01)
- Indicator lamp symbols in instrument cluster (vehicles 11.03)
- Description of display controls
- Instrument cluster
- 92 - Windshield wiper and washer system
- Windshield wiper system
- Windshield wiper system
- Front windshield wiper system, removing and installing
- Notes
- Windshield wiper system, removing
- Wiper arms, removing
- Plenum chamber cover, removing
- Cowl, removing
- Wiper frame with linkage and Windshield Wiper Motor V, removing
- Removing Windshield Wiper Motor V from wiper frame
- Installing Windshield Wiper Motor V into wiper frame
- Wiper frame with linkage and Windshield Wiper Motor V, installing
- Wiper arms, removing and installing
- Windshield wiper rest position, adjusting
- Wiper blade, removing and installing
- Aero wipers, removing and installing
- Rain sensor G213, removing and installing
- Installation of new adhesive pad at rain sensor (Valeo)
- Windshield washer system
- Windshield washer system
- Windshield washer system - assembly overview
- Tank for windshield washer system and headlamp cleaning system, removing and installing
- Windshield and Rear Window Washer Pump V59, removing and installing
- Spray nozzles for windshield washer system, removing and installing
- Spray nozzles for windshield washer system, adjusting
- Rear window wiper system
- Rear window washer system
- Headlamp cleaning system
- Headlamp cleaning system
- Headlamp cleaning system - assembly overview
- Headlamp Washer Pump V11, removing and installing
- Lift cylinder for spray nozzles, removing and installing
- Lift cylinder cap, replacing (vehicles 10.00)
- Spray nozzles for headlamp cleaning system, adjusting
- Headlamp washer system, ventilating
- Washer hose connections of washer fluid lines
- Washer hose repairs
- Tightening torques: Windshield wiper and washer system
- Windshield wiper system
- 94 - Lights, Switches - Exterior
- Main headlamps
- Main headlamps
- Main headlamps - assembly overview (vehicles 09.00)
- Main headlamps - assembly overview (vehicles 10.00)
- Headlamp, removing and installing (vehicles 09.00)
- Headlamp, removing and installing (vehicles 10.00)
- Fog lamp, removing and installing (vehicles 10.00)
- Side headlamp locating pin, servicing (vehicles 09.00)
- Headlamp retainers, servicing (vehicles 10.00)
- Bulbs for headlamp, replacing (vehicles 09.00)
- Bulbs for headlamp, replacing (vehicles 10.00)
- Left Headlamp Beam Adjustment Motor V48 and Right Headlamp Beam Adjustment Motor V49, removing and installing (vehicles 09.00)
- Left Headlamp Beam Adjustment Motor V48 and Right Headlamp Beam Adjustment Motor V49, removing and installing (vehicles 10.00)
- Headlamp, adjusting (vehicles 09.00)
- Main headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14
- Main headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14
- Notes on application and safety instructions for gas discharge lamps
- Headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14 - assembly overview (vehicles 09.00)
- Headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14 - assembly overview (vehicles 10.00)
- Bulbs for headlamp with gas discharge lamp, replacing (vehicles 09.00)
- Bulbs for headlamp with gas discharge lamp, replacing (vehicles 10.00)
- Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14 for low beam, replacing
- Left High Beam Headlamp M30 and Right High Beam Headlamp M32, replacing
- Bulb for parking light, replacing
- Left Front Turn Signal Lamp M5 and Right Front Turn Signal Lamp M7, replacing
- Left Headlamp Beam Adjustment Motor V48 and Right Headlamp Beam Adjustment Motor V49, removing and installing (vehicles with headlamps with gas discharge lamp)
- Left High-intensity Gas Discharge Lamp Control Module J343 or Right High-intensity Gas Discharge Lamp Control Module J344, removing and installing (vehicles 09.00)
- Left High-intensity Gas Discharge Lamp Control Module J343 or Right High-intensity Gas Discharge Lamp Control Module J344 (vehicles 10.00)
- Headlamp Range Control Module, removing and installing
- Left Front Level Control System Sensor G78, removing and installing (vehicles 10.00)
- Left Rear Level Control System Sensor G76, removing and installing (vehicles 10.00)
- Headlamps with gas discharge lamps, adjusting
- Front turn signal lamps
- Side turn signal lamp or mirror turn signal lamp, removing and installing
- Taillamps
- Taillamp - assembly overview (vehicles 09.00)
- Taillamp, sedan - assembly overview (vehicles 10.00)
- Taillamp - assembly overview (wagon 10.00)
- Taillamp, removing and installing (vehicles 09.00)
- Taillamp, removing and installing (sedan 10.00)
- Taillamp, removing and installing (wagon 10.00)
- Bulb carrier for taillamp, removing and installing (vehicles 09.00)
- Bulb carrier for taillamp, removing and installing (vehicles 10.00)
- Bulb carrier for taillamp, removing and installing (wagon 10.00)
- License Plate Light X, removing and installing (vehicles 09.00)
- License Plate Light X, removing and installing (vehicles 10.00)
- High-mount Brake Light M25
- Steering column switch, removing and installing
- Steering column switch, removing and installing
- Connector Assignment On Steering Column Switch
- Windshield Wiper/Washer Switch E22, Windshield Wiper Intermittent Regulator E38, Multi-Function Indicator Mode Select Switch E86 and Multi-Function Indicator Memory Switch E109 (vehicles → 07.97)
- Windshield Wiper/Washer Switch E22, Windshield Wiper Intermittent Regulator E38, Multi-Function Indicator Mode Select Switch E86 and Multi-Function Indicator Memory Switch E109 (vehicles 08.97 →)
- Turn Signal Switch E2, Headlamp Dimmer/Flasher Switch E4, Parking Lamp Switch E19
- Cruise Control Switch E45 and Cruise Control -SET- Button E227
- Ignition/Starter Switch D lock cylinder
- Main headlamps
- 96 - Lights, Switches - Interior, Anti-theft
- Immobilizer
- Interior lights and switches
- Glove Compartment Light W6, removing and installing
- Interior lamp, removing and installing
- Luggage Compartment Light W3, removing and installing
- Right Rear Reading Light W12 and Left Rear Reading Light W11
- Right Rear Reading Light W12 with Interior Monitoring Sensor G273 and Left Rear Reading Light W11 with Interior Monitoring Transmitter G274
- Front Passengers Airbag Disabled Indicator Lamp K145, removing and installing
- Headlamp Adjuster E102 and E20 with Headlamp Adjuster Control Illumination L54, removing and installing
- Light Switch E1 and Fog Lamp Switch E23 with Headlamp Switch Illumination L9, removing and installing
- Window regulator switch, removing and installing
- Luggage Compartment Light Switch F5 with Rear Lid Unlock Switch E165, removing and installing (wagon)
- Mirror Adjustment Switch E43 with Mirror Selector Switch E48 with Mirror Adjustment Switch Illumination L78, removing and installing
- Fuel Tank Lid Unlock Button E319, removing and installing (vehicles 09.00)
- Fuel Tank Lid Unlock Button E319 and Rear Lid Remote Unlock Switch E188 with Remote Unlock Switch Illumination L104, removing and installing (vehicles 10.00)
- Switch in center of instrument cluster, removing and installing
- Door contact switch, removing and installing
- Sunroof Regulator E139, removing and installing
- Rear Lid Handle Unlock Switch E234, removing and installing (vehicles 10.00)
- Rear Lid Central Locking System Motor V53, removing and installing (sedan 10.00)
- Rear Lid Central Locking System Motor V53, removing and installing (wagon 10.00)
- Anti-theft protection system with interior monitoring
- Anti-theft protection system with interior monitoring
- Assembly overview
- Comfort System Central Control Module J393
- Interior Monitoring Sensor G273, right and Interior Monitoring Transmitter G274, left, removing and installing
- Interior Monitoring Deactivation Switch E267 with Interior Monitoring Deactivation Switch Illumination L118, removing and installing
- Alarm Horn H12, removing and installing
- Alarm Horn H8, removing and installing
- 97 - Wiring
- Vehicle Diagnosis, Testing and Information Systems
- Fuse holder and relay carrier, removing and installing
- Fuse holder and relay carrier, removing and installing
- Fuse holder, removing and installing
- Relay panel and 13-pin relay carrier, removing and installing
- Protective housing for control modules in plenum chamber, removing and installing
- Secondary relay carrier with secondary fuse holder, removing and installing
- Wiring harness and connectors, repairing
- 27 - Battery, Starter, Generator, Cruise control
- Electrical Equipment
- Mirrors
- Body On Board Diagnostic (OBD)
- 01 On Board Diagnostic (OBD)
- On Board Diagnostic (OBD)
- Airbag system, On Board Diagnostic (OBD)
- Diagnostic Trouble Code (DTC) table: V.A.G codes
- DTCs V.A.G 00000 to 65535
- Airbag Control Module, coding
- Read Measured Value Block
- DTCs V.A.G 00000 to 01389
- Output Diagnostic Test Mode
- Display group overview
- Display Group Overview
- Break Down Of Display Content For Display Group Number 001
- Break Down Of Display Content For Display Group Number 002
- Break Down Of Display Content For Display Group Number 003
- Break Down Of Display Content For Display Group Number 004
- Break Down Of Display Content For Display Group Number 005
- Break Down Of Display Content For Display Group Number 006
- Break Down Of Display Content For Display Group Number 007
- Break Down Of Display Content For Display Group Number 008
- Break Down Of Display Content For Display Group Number 009
- Break Down Of Display Content For Display Group Number 010
- Break Down Of Display Content For Display Group Number 011
- Break Down Of Display Content For Display Group Number 012
- Break Down Of Display Content For Display Group Number 013
- Break Down Of Display Content For Display Group Number 014
- Break Down Of Display Content For Display Group Number 015
- Break Down Of Display Content For Display Group Number 016
- Adaptation: matching ignition keys to radio frequency remote control
- DTCs V.A.G 00000 to 01485
- Reading Measured Value Block
- Radio frequency remote control functions >05.98
- Batteries for main key with remote control, removing and installing
- Batteries for the (folding) key with radio wave remote control >07.00, removing and installing
- Battery for key (folding) with radio wave remote control 08.00 >, removing and installing
- Adapting keys to radio wave remote control
- DTCs V.A.G 00000 to 01461
- VAS 5056 Test box
- Comfort system > 07.97, On Board Diagnostic (OBD)
- Comfort system 08.97 >10.00,On Board Diagnostic (OBD)
- Function
- Anti-theft alarm system, determining possible sources for activation
- Interior monitoring system, description
- System active indicator
- Comfort system On Board Diagnostic (OBD), initiating
- Overview of selectable functions
- Check Control Module Version
- Code Control Module
- Check DTC Memory
- Erase DTC memory
- End Output
- Comfort system 10.00 >,On Board Diagnostic (OBD)
- Central locking system (1998), adaptation
- Central locking system 1999 >, adaptation
- Driver's side seat adjustment, On Board Diagnostic (OBD)
- Seat adjustment, function
- On Board Diagnostic (OBD), function
- Memory system, initializing
- Seat and mirror settings for normal driving, storing
- Mirror setting with transmission selector in reverse position, storing
- Allocating radio frequency remote control key to memory buttons
- Seat and mirror settings for normal driving, activating
- Mirror setting with selector in reverse position, activating
- Seat adjustment On Board Diagnostic (OBD), initiating
- Overview of functions
- Check Control Module Version
- Check DTC Memory
- Erase DTC Memory
- End Output
- 01 On Board Diagnostic (OBD)
- Comfort System
- Body On Board Diagnostic (OBD)
- Seats
- Body Interior
- 68 - Interior equipment
- Rearview mirror
- Storage compartments, covers and trim
- Center console, removing and installing 09.00
- Center console, removing and installing 10.00
- Front ashtray, removing
- Rear ashtray, removing and installing 09.00
- Center armrest, removing 09.00
- Selector lever cover, removing and installing
- Panels for front beverage holder, removing
- Storage compartment on drivers side, removing
- Passenger-side storage compartment, removing
- Lock cylinder for glove compartment, removing and installing
- Cover for outside rearview mirror, removing
- Sun visor, removing
- Grab handle
- Sill panel trim
- Screen separator wall
- 69 - Passenger protection - Airbags, Seat belts
- Seatbelts
- Safety precautions for seatbelt tensioners
- Disposing (deploying) of belt tensioner units
- Front seatbelts with belt tensioner, assembly overview 09.00
- Front seatbelts with belt tensioner, assembly overview 10.00
- Belt buckle, removing and installing
- Rear seatbelt with belt tensioner, assembly overview
- Rear center seatbelt, assembly overview
- Inspection of seatbelts
- Child seat anchors (LATCH system Lower Anchors and Tethers for CHildren), inspecting after accident
- Airbag
- Tools
- Component locations 09.00 - overview
- Component locations 10.00 - overview
- Safety precautions when working on airbags
- Airbag units, disposal (deploying)
- Airbag unit, replacing after an accident
- Driver side airbag unit, removing and installing
- Steering wheel, removing and installing
- Return spring with slip ring -F138-, removing and installing
- Passenger side airbag unit, removing and installing
- Airbag control module -J234-, removing and installing
- Drivers side/passengers side side curtain airbag, removing and installing
- Drivers side/passengers side side curtain airbag (Recaro seat), removing and installing
- Crash sensor for drivers side/passengers side side curtain airbag, removing and installing
- Drivers side/passengers side side curtain airbag (Sedan), removing and installing
- Drivers side/passengers side side curtain airbag (Wagon), removing and installing
- Components, adapting
- Deformation elements
- Tools
- Deformation elements (sidemount) (Sedan without sunroof), removing and installing
- Deformation elements (molded headliner) (Sedan without sunroof), retrofitting
- Deformation elements (molded headliner) (Sedan with sunroof), retrofitting
- Deformation elements (C-pillar) (Sedan), removing and installing
- Deformation elements (installation unit) (sunroof), retrofitting
- Deformation elements (side curtain airbag) (vehicles without sunroof), removing and installing
- Deformation elements (side mount) (Wagon without sunroof), removing and installing
- Deformation elements (molded headliner) (Wagon with sunroof), retrofitting
- Seatbelts
- 70 - Interior trim
- Instrument panel, removing and installing
- Door trim
- Pillar and side trim
- Pillar and side trim
- Upper A-pillar trim, removing and installing
- Lower A-pillar trim, removing and installing
- Upper B-pillar trim, removing and installing
- Lower B-pillar trim, removing and installing
- Upper C/D-pillar trim (Sedan), removing and installing
- Upper C-pillar trim (Wagon), removing and installing
- Lower C-pillar trim, removing and installing
- Upper D-pillar trim, removing and installing (wagon)
- Rear shelf, removing and installing
- Luggage compartment trim
- Tools
- Luggage compartment trim, removing and installing
- Rear lock carrier cover, removing and installing
- Rear lid trim, removing and installing 09.00
- Rear lid trim, removing and installing 10.00
- Rear lid trim with emergency release lever (US vehicles only) 10.00 , removing and installing
- Luggage compartment trim, removing and installing (wagon)
- Assembly overview
- Rear lock carrier cover, removing and installing (Wagon)
- Luggage compartment cover, removing and installing
- Rear lid trim, removing and installing (wagon) 09.00
- Rear lid trim, removing and installing (wagon) 10.00
- Remove storage area floor covering (Wagon)
- Roof trim panels
- 72 - Seat - Frames
- Front seats
- Tools
- Front seats, removing and installing
- Front backrest, removing and installing
- Lumbar support, removing and installing
- 8-way seat trim, removing
- 8-way seat control module, removing
- 8-way seat operating unit, removing
- 8-way seat fore and aft adjustment, removing
- Front drive for seat height adjustment for 8-way seat, removing
- Rear drive for seat height adjustment for 8-way seat, removing
- Drive for backrest adjustment for 8-way seat, removing
- Recaro seat (front)
- Tools
- Recaro seat, removing and installing
- Trim, backrest mounting brackets, removing and installing
- Seat cushion extension, removing and installing
- Spring cover, removing and installing
- Seating area, removing and installing
- Side seat trim panels, removing and installing
- Backrest, removing and installing
- Backrest shell, removing and installing
- 2-way lumbar support, removing and installing
- 2-way lumbar support motor with transmission, removing and installing
- Motor for seat height adjustment, removing and installing
- Backrest motor with transmission, removing and installing
- Switch unit, removing and installing
- Rear seats
- Seatbench, removing and installing (Sedan)
- Seatbench, removing and installing (Wagon)
- Rear backrest (one piece), removing and installing
- Rear backrest (two pieces), removing and installing
- Rear backrest (W8 Sedan), removing and installing
- Left backrest lock, removing and installing
- Seatbench with integrated child seat, retrofitting
- Seatbench with integrated child seat, retrofitting (Wagon)
- Rear lower anchor bracket for LATCH "Lower Anchors and Tethers for CHildren", installing
- Front seats
- 74 - Seats - Upholstery, Covers
- Front seat cushion and cover
- Cover and cushion Recaro seat
- Rear seat upholstery and cover
- Seat heating elements
- 68 - Interior equipment
- Body On Board Diagnostic (OBD)
- 01 On Board Diagnostic (OBD)
- On Board Diagnostic (OBD)
- Airbag system, On Board Diagnostic (OBD)
- Diagnostic Trouble Code (DTC) table: V.A.G codes
- DTCs V.A.G 00000 to 65535
- Airbag Control Module, coding
- Read Measured Value Block
- DTCs V.A.G 00000 to 01389
- Output Diagnostic Test Mode
- Display group overview
- Display Group Overview
- Break Down Of Display Content For Display Group Number 001
- Break Down Of Display Content For Display Group Number 002
- Break Down Of Display Content For Display Group Number 003
- Break Down Of Display Content For Display Group Number 004
- Break Down Of Display Content For Display Group Number 005
- Break Down Of Display Content For Display Group Number 006
- Break Down Of Display Content For Display Group Number 007
- Break Down Of Display Content For Display Group Number 008
- Break Down Of Display Content For Display Group Number 009
- Break Down Of Display Content For Display Group Number 010
- Break Down Of Display Content For Display Group Number 011
- Break Down Of Display Content For Display Group Number 012
- Break Down Of Display Content For Display Group Number 013
- Break Down Of Display Content For Display Group Number 014
- Break Down Of Display Content For Display Group Number 015
- Break Down Of Display Content For Display Group Number 016
- Adaptation: matching ignition keys to radio frequency remote control
- DTCs V.A.G 00000 to 01485
- Reading Measured Value Block
- Radio frequency remote control functions >05.98
- Batteries for main key with remote control, removing and installing
- Batteries for the (folding) key with radio wave remote control >07.00, removing and installing
- Battery for key (folding) with radio wave remote control 08.00 >, removing and installing
- Adapting keys to radio wave remote control
- DTCs V.A.G 00000 to 01461
- VAS 5056 Test box
- Comfort system > 07.97, On Board Diagnostic (OBD)
- Comfort system 08.97 >10.00,On Board Diagnostic (OBD)
- Function
- Anti-theft alarm system, determining possible sources for activation
- Interior monitoring system, description
- System active indicator
- Comfort system On Board Diagnostic (OBD), initiating
- Overview of selectable functions
- Check Control Module Version
- Code Control Module
- Check DTC Memory
- Erase DTC memory
- End Output
- Comfort system 10.00 >,On Board Diagnostic (OBD)
- Central locking system (1998), adaptation
- Central locking system 1999 >, adaptation
- Driver's side seat adjustment, On Board Diagnostic (OBD)
- Seat adjustment, function
- On Board Diagnostic (OBD), function
- Memory system, initializing
- Seat and mirror settings for normal driving, storing
- Mirror setting with transmission selector in reverse position, storing
- Allocating radio frequency remote control key to memory buttons
- Seat and mirror settings for normal driving, activating
- Mirror setting with selector in reverse position, activating
- Seat adjustment On Board Diagnostic (OBD), initiating
- Overview of functions
- Check Control Module Version
- Check DTC Memory
- Erase DTC Memory
- End Output
- 01 On Board Diagnostic (OBD)
- Comfort System
- Body Interior
- Sun Roof/T-Top/Convertible Top
- Body Exterior
- 50 Body, front
- Lock carrier
- Tools
- Lock carrier and front bumper reinforcement, assembly overview 09.00
- Lock carrier and front bumper reinforcement, removing and installing 09.00
- Lock carrier and front bumper reinforcement, service position 09.00
- Hydraulic oil cooler, unbolting
- Lock carrier and front bumper reinforcement, assembly overview 10.00
- Lock carrier and front bumper reinforcement, removing and installing 10.00
- Lock carrier and front bumper reinforcement, service position, assembly overview 10.00
- Lock carrier and front bumper reinforcement, moving to service position 10.00
- Fender
- Noise insulation
- Lock carrier
- 55 Hood, lids
- Hood
- Tools
- Hood, assembly overview
- Hood, removing and installing
- Hood, adjusting
- Gas-filled strut, removing
- Releasing gas from gas-filled strut
- Bowden cable for hood lock, assembly overview
- Bowden cable, disconnecting
- Hood lock, assembly overview
- Hood lock, removing and installing
- Hood lock, adjusting
- Hood seal, assembly overview
- Insulation, removing and installing
- Trunk lid (Sedan)
- Tools
- Trunk lid, assembly overview
- Gas-filled strut, removing
- Trunk lid, adjusting 09.00
- Trunk lid, adjusting 10.00
- Trunk lid lock, assembly overview 09.00
- Lock cylinder carrier, removing and installing
- Trunk lid lock and lock cylinder carrier, assembly overview 10.00
- Trunk lid lock and lock cylinder carrier, removing and installing (only US vehicles with emergency release lever) 10.00
- Lock cylinder housing, removing and installing 10.00
- Tailgate (Wagon)
- Tools
- Tailgate (Wagon), assembly overview
- Gas-filled strut, removing
- Tailgate lock (wagon), assembly overview 09.00
- Lock cylinder carrier, removing and installing (wagon) 09.00
- Lock cylinder, removing and installing (wagon) 09.00
- Tailgate lock and lock cylinder carrier, removing and installing 10.00
- Lock cylinder housing, removing and installing 10.00
- Tank flap unit
- Hood
- 57 Front doors/door components/central locking system
- Front door
- Tools
- Front door, assembly overview
- Front door, removing and installing
- Front door, adjusting
- Door handle and door lock , assembly overview
- Lock cylinder housing, removing and installing
- Door handle, removing and installing
- Door lock, removing and installing
- Vehicles with electrical window regulators
- Inner release handle, removing
- Door seals
- Inner door seal, removing and installing
- Securing knob for locking rod, removing and installing
- Central locking system
- Central locking and convenience systems, assembly overview
- Batteries for key (non-folding) with radio-frequency remote control, removing and installing
- Batteries for key (foldable) with radio-frequency remote control, removing and installing 07.00
- Battery for key with radio-frequency remote control (foldable), assembly overview 08.00
- Batteries for main key (foldable) with radio-frequency remote control - assembly overview 11.00
- Batteries for main key (folding) with radio-frequency remote control, removing and installing 11.00
- Adaptation of keys with radio-frequency remote control
- Front door
- 58 Rear doors/door components
- Rear doors
- Tools
- Rear door, assembly overview
- Rear door, removing and installing
- Rear door, adjusting
- Door handle and door lock, assembly overview
- Door handle, removing and installing
- Door lock, removing and installing
- Door window, installing to window regulator
- Inner release handle, removing
- Door seals
- Inner door seal, removing and installing
- Rear doors
- 60 Sunroof
- Sunroof with glass panel 07.98
- Tools
- Sunroof with glass panel, assembly overview
- Glass panel for sunroof, removing
- Glass panel for sunroof, installing
- Glass panel for sunroof, adjusting (height adjustment)
- Panel seal, adjusting
- Panel seal, replacing
- Wind deflector, removing
- Sun protection, removing
- Drive motor for sunroof, removing
- Drive motor for sunroof, adjusting ("0" position)
- Automatic rotary switch for sunroof, removing
- Parallel movement, checking
- Parallel movement, adjusting
- Sunroof installation unit, removing and installing
- Operation without power to unit
- Slotted guide rail, removing
- Water drain hoses, cleaning
- Sunroof with glass panel 08.98
- Tools
- Function
- Sunroof with glass panel, assembly overview
- Boot, removing and installing
- Glass panel for sunroof, removing
- Glass panel for sunroof, installing
- Glass panel for sunroof, adjusting (height adjustment)
- Panel seal, adjusting
- Panel seal, replacing
- Wind deflector, removing and installing
- Sun protection, removing
- Sunroof drive motor, removing and installing
- Drive motor for sunroof, adjusting ("0" position)
- Automatic rotary switch for sunroof, removing
- Parallel movement, checking
- Parallel movement, adjusting
- Installation unit, removing and installing
- Operation without electrical power to unit
- Slotted guide rail, removing
- Water drain hoses, cleaning
- Sunroof with glass panel 07.98
- 63 Bumper
- Front bumper
- Tools
- Front bumper cover, assembly overview 09.00
- Front bumper cover, removing and installing 09.00
- Release lever, removing
- Guide piece, adjusting
- Front bumper cover, assembly overview 10.00
- Front bumper cover, removing and installing 10.00
- Front bumper cover accessories, assembly overview 10.00
- Protective molding, removing and installing
- Installation of license plate holder (US vehicles only)
- Front bumper cover lower assembly components, assembly overview 10.00
- Bumper carrier and impact absorber, assembly overview (US vehicles only) 10.00
- Rear bumper (Sedan)
- Tools
- Rear bumper cover, assembly overview 09.00
- Rear bumper cover, removing and installing 09.00
- Rear bumper cover, assembly overview 10.00
- Rear bumper cover, removing and installing 10.00
- Rear bumper cover accessories, assembly overview 10.00
- Bumper strip, removing and installing
- Rear bumper cover lower assembly components, assembly overview 10.00
- Bumper carrier and impact absorber, assembly overview (4Motion, all US-vehicles) 10.00
- Rear bumper (Wagon)
- Tools
- Rear bumper cover, assembly overview 09.00
- Rear bumper cover, removing and installing 09.00
- Rear bumper cover, assembly overview 10.00
- Rear bumper cover, removing and installing 10.00
- Rear bumper cover accessories, assembly overview 10.00
- Protective molding, removing and installing
- Transparent foil, bonding
- Rear bumper cover lower assembly components, assembly overview 10.00
- Bumper carrier and impact absorber, assembly overview (4Motion, all US-vehicles) 10.00
- Front bumper
- 64 Glass
- Flush-bonded windows
- Tools
- Materials
- Windshield, assembly overview
- Plenum chamber cover, removing and installing
- Windshield, removing
- Windshield, installing
- Side window (Wagon), assembly overview 09.00
- Side window (Wagon), assembly overview 10.00
- Undamaged side window, removing
- Damaged side window, removing
- Side window (Sedan), assembly overview 09.00
- Side window (Sedan), assembly overview 10.00
- Side window, installing
- Rear window (Wagon), assembly overview
- Undamaged rear window, removing (Wagon)
- Rear window, assembly overview
- Undamaged rear window, removing
- Damaged rear window, removing
- Installing rear window
- Preparing undamaged window for glazing
- Preparing new window for glazing
- Preparing new window without pre-coating for glazing
- Preparing window flange for glazing
- Installation notes
- Minimum curing time
- Paint damage, repairing
- Cleaning when soiled by adhesive sealing material
- Front door window
- Rear door window
- Flush-bonded windows
- 66 Exterior equipment
- 50 Body, front
- Electrical Equipment
- 27 - Battery, Starter, Generator, Cruise control
- Battery A
- Battery, checking
- Charge battery
- Charge battery
- Battery charging unit VAS 5095 A
- Notes
- Device description of Battery charging unit VAS 5095 A
- Charging battery using battery charging unit VAS 5095 A
- Charging severely discharged battery using battery charging unit VAS 5095 A
- Assistance mode using battery charging unit VAS 5095 A
- Floating operation / charge retention using battery charging unit VAS 5095 A
- Battery charging unit VAS 5900
- Notes
- Device description of Battery charging unit VAS 5900
- Charging battery using battery charging unit VAS 5900
- Service charging using battery charging unit VAS 5900
- Charging severely discharged batteries using battery charging unit VAS 5900
- Assistance mode using battery charging unit VAS 5900
- Charge retention using battery charging unit VAS 5900
- Severely discharged batteries
- Battery A, disconnecting and connecting
- Battery A, removing and installing
- Tightening torques: Battery A
- Starter B
- Tightening torques: Starter
- Generator C
- Generator C
- Characteristics of compact generators
- V-belt, checking
- Ribbed belt, checking
- Ribbed belt, checking (8-cylinder gasoline engine)
- Generator, checking
- 4-cylinder gasoline engine (vehicles 04.99)
- 4-cylinder gasoline engine (vehicles 05.99)
- 6-cylinder gasoline engine (vehicles 04.99)
- 6-cylinder gasoline engine (vehicles 05.99)
- Generator, 8-cylinder gasoline engine
- 4-cylinder diesel engine (vehicles 04.99)
- 4-cylinder diesel engine (vehicles 05.99)
- Ribbed Belt Drives
- 4-cylinder gasoline engines, engine codes ADP, ADR, AEB, ARG, APT, ANB, APU without A/C compressor
- 4-cylinder gasoline engines, engine codes ADP, ADR, AEB, ARG, APT, ANB, APU with A/C compressor
- 4-cylinder gasoline engines, engine codes AHL, ALZ, ANA, ARM, ASU, AUZ, AWT, AZM without A/C compressor
- 4-cylinder gasoline engines, engine codes AHL, ALZ, ANA, ARM, ASU, AUZ, AWT, AZM with A/C compressor
- 5-cylinder gasoline engines, engine codes AGZ, AZX without A/C compressor
- 5-cylinder gasoline engines, engine codes AGZ, AZX with A/C compressor
- 6-cylinder gasoline engines, engine codes ACK, ALG, AMX, APR, AQD without A/C compressor
- 6-cylinder gasoline engines, engine codes ACK, ALG, AMX, APR, AQD with A/C compressor
- 8-cylinder gasoline engine with A/C compressor
- 4-cylinder diesel engines, engine codes AFN, AHH, AHU, AVG without A/C compressor
- 4-cylinder diesel engines, engine codes AFN, AHH, AHU, AVG with A/C compressor
- 4-cylinder diesel engines, engine codes AJM, ATJ, AVB, AVF, AWX, BGW without A/C compressor
- 4-cylinder diesel engines, engine codes AJM, ATJ, AVB, AVF, AWX, BGW with A/C compressor
- 6-cylinder diesel engines, engine codes AFB, AKN without A/C compressor
- 6-cylinder diesel engines, engine codes AFB, AKN with A/C compressor
- Carbon brushes for generator C, checking (vehicles 04.99)
- Carbon brushes for generator C, checking (vehicles 05.99)
- Voltage regulator C1 for generator C, removing and installing (vehicles 04.99)
- Voltage regulator C1 for generator C, removing and installing (vehicles 05.99)
- Ribbed belt pulley at generator C, removing and installing
- Ribbed belt pulley with free wheel, installing
- Tightening torques: Generator
- Cruise Control System (CCS), removing and installing (vehicles without Electronic Power Control (EPC))
- Cruise Control System (CCS), removing and installing (vehicles with Electronic Power Control (EPC))
- 90 - Instruments
- Instrument cluster
- Instrument cluster
- Instrument cluster, replacing
- Instrument cluster, removing and installing
- Bulbs in instrument cluster, replacing
- Connector assignment of connectors on instrument cluster (vehicles 04.99)
- Connector assignment of connectors on instrument cluster (vehicles 05.99 04.01)
- Connector assignment of connectors on instrument cluster (vehicles 05.01)
- Indicator lamp symbols in instrument cluster (vehicles 11.03)
- Description of display controls
- Instrument cluster
- 92 - Windshield wiper and washer system
- Windshield wiper system
- Windshield wiper system
- Front windshield wiper system, removing and installing
- Notes
- Windshield wiper system, removing
- Wiper arms, removing
- Plenum chamber cover, removing
- Cowl, removing
- Wiper frame with linkage and Windshield Wiper Motor V, removing
- Removing Windshield Wiper Motor V from wiper frame
- Installing Windshield Wiper Motor V into wiper frame
- Wiper frame with linkage and Windshield Wiper Motor V, installing
- Wiper arms, removing and installing
- Windshield wiper rest position, adjusting
- Wiper blade, removing and installing
- Aero wipers, removing and installing
- Rain sensor G213, removing and installing
- Installation of new adhesive pad at rain sensor (Valeo)
- Windshield washer system
- Windshield washer system
- Windshield washer system - assembly overview
- Tank for windshield washer system and headlamp cleaning system, removing and installing
- Windshield and Rear Window Washer Pump V59, removing and installing
- Spray nozzles for windshield washer system, removing and installing
- Spray nozzles for windshield washer system, adjusting
- Rear window wiper system
- Rear window washer system
- Headlamp cleaning system
- Headlamp cleaning system
- Headlamp cleaning system - assembly overview
- Headlamp Washer Pump V11, removing and installing
- Lift cylinder for spray nozzles, removing and installing
- Lift cylinder cap, replacing (vehicles 10.00)
- Spray nozzles for headlamp cleaning system, adjusting
- Headlamp washer system, ventilating
- Washer hose connections of washer fluid lines
- Washer hose repairs
- Tightening torques: Windshield wiper and washer system
- Windshield wiper system
- 94 - Lights, Switches - Exterior
- Main headlamps
- Main headlamps
- Main headlamps - assembly overview (vehicles 09.00)
- Main headlamps - assembly overview (vehicles 10.00)
- Headlamp, removing and installing (vehicles 09.00)
- Headlamp, removing and installing (vehicles 10.00)
- Fog lamp, removing and installing (vehicles 10.00)
- Side headlamp locating pin, servicing (vehicles 09.00)
- Headlamp retainers, servicing (vehicles 10.00)
- Bulbs for headlamp, replacing (vehicles 09.00)
- Bulbs for headlamp, replacing (vehicles 10.00)
- Left Headlamp Beam Adjustment Motor V48 and Right Headlamp Beam Adjustment Motor V49, removing and installing (vehicles 09.00)
- Left Headlamp Beam Adjustment Motor V48 and Right Headlamp Beam Adjustment Motor V49, removing and installing (vehicles 10.00)
- Headlamp, adjusting (vehicles 09.00)
- Main headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14
- Main headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14
- Notes on application and safety instructions for gas discharge lamps
- Headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14 - assembly overview (vehicles 09.00)
- Headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14 - assembly overview (vehicles 10.00)
- Bulbs for headlamp with gas discharge lamp, replacing (vehicles 09.00)
- Bulbs for headlamp with gas discharge lamp, replacing (vehicles 10.00)
- Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14 for low beam, replacing
- Left High Beam Headlamp M30 and Right High Beam Headlamp M32, replacing
- Bulb for parking light, replacing
- Left Front Turn Signal Lamp M5 and Right Front Turn Signal Lamp M7, replacing
- Left Headlamp Beam Adjustment Motor V48 and Right Headlamp Beam Adjustment Motor V49, removing and installing (vehicles with headlamps with gas discharge lamp)
- Left High-intensity Gas Discharge Lamp Control Module J343 or Right High-intensity Gas Discharge Lamp Control Module J344, removing and installing (vehicles 09.00)
- Left High-intensity Gas Discharge Lamp Control Module J343 or Right High-intensity Gas Discharge Lamp Control Module J344 (vehicles 10.00)
- Headlamp Range Control Module, removing and installing
- Left Front Level Control System Sensor G78, removing and installing (vehicles 10.00)
- Left Rear Level Control System Sensor G76, removing and installing (vehicles 10.00)
- Headlamps with gas discharge lamps, adjusting
- Front turn signal lamps
- Side turn signal lamp or mirror turn signal lamp, removing and installing
- Taillamps
- Taillamp - assembly overview (vehicles 09.00)
- Taillamp, sedan - assembly overview (vehicles 10.00)
- Taillamp - assembly overview (wagon 10.00)
- Taillamp, removing and installing (vehicles 09.00)
- Taillamp, removing and installing (sedan 10.00)
- Taillamp, removing and installing (wagon 10.00)
- Bulb carrier for taillamp, removing and installing (vehicles 09.00)
- Bulb carrier for taillamp, removing and installing (vehicles 10.00)
- Bulb carrier for taillamp, removing and installing (wagon 10.00)
- License Plate Light X, removing and installing (vehicles 09.00)
- License Plate Light X, removing and installing (vehicles 10.00)
- High-mount Brake Light M25
- Steering column switch, removing and installing
- Steering column switch, removing and installing
- Connector Assignment On Steering Column Switch
- Windshield Wiper/Washer Switch E22, Windshield Wiper Intermittent Regulator E38, Multi-Function Indicator Mode Select Switch E86 and Multi-Function Indicator Memory Switch E109 (vehicles → 07.97)
- Windshield Wiper/Washer Switch E22, Windshield Wiper Intermittent Regulator E38, Multi-Function Indicator Mode Select Switch E86 and Multi-Function Indicator Memory Switch E109 (vehicles 08.97 →)
- Turn Signal Switch E2, Headlamp Dimmer/Flasher Switch E4, Parking Lamp Switch E19
- Cruise Control Switch E45 and Cruise Control -SET- Button E227
- Ignition/Starter Switch D lock cylinder
- Main headlamps
- 96 - Lights, Switches - Interior, Anti-theft
- Immobilizer
- Interior lights and switches
- Glove Compartment Light W6, removing and installing
- Interior lamp, removing and installing
- Luggage Compartment Light W3, removing and installing
- Right Rear Reading Light W12 and Left Rear Reading Light W11
- Right Rear Reading Light W12 with Interior Monitoring Sensor G273 and Left Rear Reading Light W11 with Interior Monitoring Transmitter G274
- Front Passengers Airbag Disabled Indicator Lamp K145, removing and installing
- Headlamp Adjuster E102 and E20 with Headlamp Adjuster Control Illumination L54, removing and installing
- Light Switch E1 and Fog Lamp Switch E23 with Headlamp Switch Illumination L9, removing and installing
- Window regulator switch, removing and installing
- Luggage Compartment Light Switch F5 with Rear Lid Unlock Switch E165, removing and installing (wagon)
- Mirror Adjustment Switch E43 with Mirror Selector Switch E48 with Mirror Adjustment Switch Illumination L78, removing and installing
- Fuel Tank Lid Unlock Button E319, removing and installing (vehicles 09.00)
- Fuel Tank Lid Unlock Button E319 and Rear Lid Remote Unlock Switch E188 with Remote Unlock Switch Illumination L104, removing and installing (vehicles 10.00)
- Switch in center of instrument cluster, removing and installing
- Door contact switch, removing and installing
- Sunroof Regulator E139, removing and installing
- Rear Lid Handle Unlock Switch E234, removing and installing (vehicles 10.00)
- Rear Lid Central Locking System Motor V53, removing and installing (sedan 10.00)
- Rear Lid Central Locking System Motor V53, removing and installing (wagon 10.00)
- Anti-theft protection system with interior monitoring
- Anti-theft protection system with interior monitoring
- Assembly overview
- Comfort System Central Control Module J393
- Interior Monitoring Sensor G273, right and Interior Monitoring Transmitter G274, left, removing and installing
- Interior Monitoring Deactivation Switch E267 with Interior Monitoring Deactivation Switch Illumination L118, removing and installing
- Alarm Horn H12, removing and installing
- Alarm Horn H8, removing and installing
- 97 - Wiring
- Vehicle Diagnosis, Testing and Information Systems
- Fuse holder and relay carrier, removing and installing
- Fuse holder and relay carrier, removing and installing
- Fuse holder, removing and installing
- Relay panel and 13-pin relay carrier, removing and installing
- Protective housing for control modules in plenum chamber, removing and installing
- Secondary relay carrier with secondary fuse holder, removing and installing
- Wiring harness and connectors, repairing
- 27 - Battery, Starter, Generator, Cruise control
- Body Exterior
- Windows
- Body Exterior
- 50 Body, front
- Lock carrier
- Tools
- Lock carrier and front bumper reinforcement, assembly overview 09.00
- Lock carrier and front bumper reinforcement, removing and installing 09.00
- Lock carrier and front bumper reinforcement, service position 09.00
- Hydraulic oil cooler, unbolting
- Lock carrier and front bumper reinforcement, assembly overview 10.00
- Lock carrier and front bumper reinforcement, removing and installing 10.00
- Lock carrier and front bumper reinforcement, service position, assembly overview 10.00
- Lock carrier and front bumper reinforcement, moving to service position 10.00
- Fender
- Noise insulation
- Lock carrier
- 55 Hood, lids
- Hood
- Tools
- Hood, assembly overview
- Hood, removing and installing
- Hood, adjusting
- Gas-filled strut, removing
- Releasing gas from gas-filled strut
- Bowden cable for hood lock, assembly overview
- Bowden cable, disconnecting
- Hood lock, assembly overview
- Hood lock, removing and installing
- Hood lock, adjusting
- Hood seal, assembly overview
- Insulation, removing and installing
- Trunk lid (Sedan)
- Tools
- Trunk lid, assembly overview
- Gas-filled strut, removing
- Trunk lid, adjusting 09.00
- Trunk lid, adjusting 10.00
- Trunk lid lock, assembly overview 09.00
- Lock cylinder carrier, removing and installing
- Trunk lid lock and lock cylinder carrier, assembly overview 10.00
- Trunk lid lock and lock cylinder carrier, removing and installing (only US vehicles with emergency release lever) 10.00
- Lock cylinder housing, removing and installing 10.00
- Tailgate (Wagon)
- Tools
- Tailgate (Wagon), assembly overview
- Gas-filled strut, removing
- Tailgate lock (wagon), assembly overview 09.00
- Lock cylinder carrier, removing and installing (wagon) 09.00
- Lock cylinder, removing and installing (wagon) 09.00
- Tailgate lock and lock cylinder carrier, removing and installing 10.00
- Lock cylinder housing, removing and installing 10.00
- Tank flap unit
- Hood
- 57 Front doors/door components/central locking system
- Front door
- Tools
- Front door, assembly overview
- Front door, removing and installing
- Front door, adjusting
- Door handle and door lock , assembly overview
- Lock cylinder housing, removing and installing
- Door handle, removing and installing
- Door lock, removing and installing
- Vehicles with electrical window regulators
- Inner release handle, removing
- Door seals
- Inner door seal, removing and installing
- Securing knob for locking rod, removing and installing
- Central locking system
- Central locking and convenience systems, assembly overview
- Batteries for key (non-folding) with radio-frequency remote control, removing and installing
- Batteries for key (foldable) with radio-frequency remote control, removing and installing 07.00
- Battery for key with radio-frequency remote control (foldable), assembly overview 08.00
- Batteries for main key (foldable) with radio-frequency remote control - assembly overview 11.00
- Batteries for main key (folding) with radio-frequency remote control, removing and installing 11.00
- Adaptation of keys with radio-frequency remote control
- Front door
- 58 Rear doors/door components
- Rear doors
- Tools
- Rear door, assembly overview
- Rear door, removing and installing
- Rear door, adjusting
- Door handle and door lock, assembly overview
- Door handle, removing and installing
- Door lock, removing and installing
- Door window, installing to window regulator
- Inner release handle, removing
- Door seals
- Inner door seal, removing and installing
- Rear doors
- 60 Sunroof
- Sunroof with glass panel 07.98
- Tools
- Sunroof with glass panel, assembly overview
- Glass panel for sunroof, removing
- Glass panel for sunroof, installing
- Glass panel for sunroof, adjusting (height adjustment)
- Panel seal, adjusting
- Panel seal, replacing
- Wind deflector, removing
- Sun protection, removing
- Drive motor for sunroof, removing
- Drive motor for sunroof, adjusting ("0" position)
- Automatic rotary switch for sunroof, removing
- Parallel movement, checking
- Parallel movement, adjusting
- Sunroof installation unit, removing and installing
- Operation without power to unit
- Slotted guide rail, removing
- Water drain hoses, cleaning
- Sunroof with glass panel 08.98
- Tools
- Function
- Sunroof with glass panel, assembly overview
- Boot, removing and installing
- Glass panel for sunroof, removing
- Glass panel for sunroof, installing
- Glass panel for sunroof, adjusting (height adjustment)
- Panel seal, adjusting
- Panel seal, replacing
- Wind deflector, removing and installing
- Sun protection, removing
- Sunroof drive motor, removing and installing
- Drive motor for sunroof, adjusting ("0" position)
- Automatic rotary switch for sunroof, removing
- Parallel movement, checking
- Parallel movement, adjusting
- Installation unit, removing and installing
- Operation without electrical power to unit
- Slotted guide rail, removing
- Water drain hoses, cleaning
- Sunroof with glass panel 07.98
- 63 Bumper
- Front bumper
- Tools
- Front bumper cover, assembly overview 09.00
- Front bumper cover, removing and installing 09.00
- Release lever, removing
- Guide piece, adjusting
- Front bumper cover, assembly overview 10.00
- Front bumper cover, removing and installing 10.00
- Front bumper cover accessories, assembly overview 10.00
- Protective molding, removing and installing
- Installation of license plate holder (US vehicles only)
- Front bumper cover lower assembly components, assembly overview 10.00
- Bumper carrier and impact absorber, assembly overview (US vehicles only) 10.00
- Rear bumper (Sedan)
- Tools
- Rear bumper cover, assembly overview 09.00
- Rear bumper cover, removing and installing 09.00
- Rear bumper cover, assembly overview 10.00
- Rear bumper cover, removing and installing 10.00
- Rear bumper cover accessories, assembly overview 10.00
- Bumper strip, removing and installing
- Rear bumper cover lower assembly components, assembly overview 10.00
- Bumper carrier and impact absorber, assembly overview (4Motion, all US-vehicles) 10.00
- Rear bumper (Wagon)
- Tools
- Rear bumper cover, assembly overview 09.00
- Rear bumper cover, removing and installing 09.00
- Rear bumper cover, assembly overview 10.00
- Rear bumper cover, removing and installing 10.00
- Rear bumper cover accessories, assembly overview 10.00
- Protective molding, removing and installing
- Transparent foil, bonding
- Rear bumper cover lower assembly components, assembly overview 10.00
- Bumper carrier and impact absorber, assembly overview (4Motion, all US-vehicles) 10.00
- Front bumper
- 64 Glass
- Flush-bonded windows
- Tools
- Materials
- Windshield, assembly overview
- Plenum chamber cover, removing and installing
- Windshield, removing
- Windshield, installing
- Side window (Wagon), assembly overview 09.00
- Side window (Wagon), assembly overview 10.00
- Undamaged side window, removing
- Damaged side window, removing
- Side window (Sedan), assembly overview 09.00
- Side window (Sedan), assembly overview 10.00
- Side window, installing
- Rear window (Wagon), assembly overview
- Undamaged rear window, removing (Wagon)
- Rear window, assembly overview
- Undamaged rear window, removing
- Damaged rear window, removing
- Installing rear window
- Preparing undamaged window for glazing
- Preparing new window for glazing
- Preparing new window without pre-coating for glazing
- Preparing window flange for glazing
- Installation notes
- Minimum curing time
- Paint damage, repairing
- Cleaning when soiled by adhesive sealing material
- Front door window
- Rear door window
- Flush-bonded windows
- 66 Exterior equipment
- 50 Body, front
- Body On Board Diagnostic (OBD)
- 01 On Board Diagnostic (OBD)
- On Board Diagnostic (OBD)
- Airbag system, On Board Diagnostic (OBD)
- Diagnostic Trouble Code (DTC) table: V.A.G codes
- DTCs V.A.G 00000 to 65535
- Airbag Control Module, coding
- Read Measured Value Block
- DTCs V.A.G 00000 to 01389
- Output Diagnostic Test Mode
- Display group overview
- Display Group Overview
- Break Down Of Display Content For Display Group Number 001
- Break Down Of Display Content For Display Group Number 002
- Break Down Of Display Content For Display Group Number 003
- Break Down Of Display Content For Display Group Number 004
- Break Down Of Display Content For Display Group Number 005
- Break Down Of Display Content For Display Group Number 006
- Break Down Of Display Content For Display Group Number 007
- Break Down Of Display Content For Display Group Number 008
- Break Down Of Display Content For Display Group Number 009
- Break Down Of Display Content For Display Group Number 010
- Break Down Of Display Content For Display Group Number 011
- Break Down Of Display Content For Display Group Number 012
- Break Down Of Display Content For Display Group Number 013
- Break Down Of Display Content For Display Group Number 014
- Break Down Of Display Content For Display Group Number 015
- Break Down Of Display Content For Display Group Number 016
- Adaptation: matching ignition keys to radio frequency remote control
- DTCs V.A.G 00000 to 01485
- Reading Measured Value Block
- Radio frequency remote control functions >05.98
- Batteries for main key with remote control, removing and installing
- Batteries for the (folding) key with radio wave remote control >07.00, removing and installing
- Battery for key (folding) with radio wave remote control 08.00 >, removing and installing
- Adapting keys to radio wave remote control
- DTCs V.A.G 00000 to 01461
- VAS 5056 Test box
- Comfort system > 07.97, On Board Diagnostic (OBD)
- Comfort system 08.97 >10.00,On Board Diagnostic (OBD)
- Function
- Anti-theft alarm system, determining possible sources for activation
- Interior monitoring system, description
- System active indicator
- Comfort system On Board Diagnostic (OBD), initiating
- Overview of selectable functions
- Check Control Module Version
- Code Control Module
- Check DTC Memory
- Erase DTC memory
- End Output
- Comfort system 10.00 >,On Board Diagnostic (OBD)
- Central locking system (1998), adaptation
- Central locking system 1999 >, adaptation
- Driver's side seat adjustment, On Board Diagnostic (OBD)
- Seat adjustment, function
- On Board Diagnostic (OBD), function
- Memory system, initializing
- Seat and mirror settings for normal driving, storing
- Mirror setting with transmission selector in reverse position, storing
- Allocating radio frequency remote control key to memory buttons
- Seat and mirror settings for normal driving, activating
- Mirror setting with selector in reverse position, activating
- Seat adjustment On Board Diagnostic (OBD), initiating
- Overview of functions
- Check Control Module Version
- Check DTC Memory
- Erase DTC Memory
- End Output
- 01 On Board Diagnostic (OBD)
- Comfort System
- Electrical Equipment
- 27 - Battery, Starter, Generator, Cruise control
- Battery A
- Battery, checking
- Charge battery
- Charge battery
- Battery charging unit VAS 5095 A
- Notes
- Device description of Battery charging unit VAS 5095 A
- Charging battery using battery charging unit VAS 5095 A
- Charging severely discharged battery using battery charging unit VAS 5095 A
- Assistance mode using battery charging unit VAS 5095 A
- Floating operation / charge retention using battery charging unit VAS 5095 A
- Battery charging unit VAS 5900
- Notes
- Device description of Battery charging unit VAS 5900
- Charging battery using battery charging unit VAS 5900
- Service charging using battery charging unit VAS 5900
- Charging severely discharged batteries using battery charging unit VAS 5900
- Assistance mode using battery charging unit VAS 5900
- Charge retention using battery charging unit VAS 5900
- Severely discharged batteries
- Battery A, disconnecting and connecting
- Battery A, removing and installing
- Tightening torques: Battery A
- Starter B
- Tightening torques: Starter
- Generator C
- Generator C
- Characteristics of compact generators
- V-belt, checking
- Ribbed belt, checking
- Ribbed belt, checking (8-cylinder gasoline engine)
- Generator, checking
- 4-cylinder gasoline engine (vehicles 04.99)
- 4-cylinder gasoline engine (vehicles 05.99)
- 6-cylinder gasoline engine (vehicles 04.99)
- 6-cylinder gasoline engine (vehicles 05.99)
- Generator, 8-cylinder gasoline engine
- 4-cylinder diesel engine (vehicles 04.99)
- 4-cylinder diesel engine (vehicles 05.99)
- Ribbed Belt Drives
- 4-cylinder gasoline engines, engine codes ADP, ADR, AEB, ARG, APT, ANB, APU without A/C compressor
- 4-cylinder gasoline engines, engine codes ADP, ADR, AEB, ARG, APT, ANB, APU with A/C compressor
- 4-cylinder gasoline engines, engine codes AHL, ALZ, ANA, ARM, ASU, AUZ, AWT, AZM without A/C compressor
- 4-cylinder gasoline engines, engine codes AHL, ALZ, ANA, ARM, ASU, AUZ, AWT, AZM with A/C compressor
- 5-cylinder gasoline engines, engine codes AGZ, AZX without A/C compressor
- 5-cylinder gasoline engines, engine codes AGZ, AZX with A/C compressor
- 6-cylinder gasoline engines, engine codes ACK, ALG, AMX, APR, AQD without A/C compressor
- 6-cylinder gasoline engines, engine codes ACK, ALG, AMX, APR, AQD with A/C compressor
- 8-cylinder gasoline engine with A/C compressor
- 4-cylinder diesel engines, engine codes AFN, AHH, AHU, AVG without A/C compressor
- 4-cylinder diesel engines, engine codes AFN, AHH, AHU, AVG with A/C compressor
- 4-cylinder diesel engines, engine codes AJM, ATJ, AVB, AVF, AWX, BGW without A/C compressor
- 4-cylinder diesel engines, engine codes AJM, ATJ, AVB, AVF, AWX, BGW with A/C compressor
- 6-cylinder diesel engines, engine codes AFB, AKN without A/C compressor
- 6-cylinder diesel engines, engine codes AFB, AKN with A/C compressor
- Carbon brushes for generator C, checking (vehicles 04.99)
- Carbon brushes for generator C, checking (vehicles 05.99)
- Voltage regulator C1 for generator C, removing and installing (vehicles 04.99)
- Voltage regulator C1 for generator C, removing and installing (vehicles 05.99)
- Ribbed belt pulley at generator C, removing and installing
- Ribbed belt pulley with free wheel, installing
- Tightening torques: Generator
- Cruise Control System (CCS), removing and installing (vehicles without Electronic Power Control (EPC))
- Cruise Control System (CCS), removing and installing (vehicles with Electronic Power Control (EPC))
- 90 - Instruments
- Instrument cluster
- Instrument cluster
- Instrument cluster, replacing
- Instrument cluster, removing and installing
- Bulbs in instrument cluster, replacing
- Connector assignment of connectors on instrument cluster (vehicles 04.99)
- Connector assignment of connectors on instrument cluster (vehicles 05.99 04.01)
- Connector assignment of connectors on instrument cluster (vehicles 05.01)
- Indicator lamp symbols in instrument cluster (vehicles 11.03)
- Description of display controls
- Instrument cluster
- 92 - Windshield wiper and washer system
- Windshield wiper system
- Windshield wiper system
- Front windshield wiper system, removing and installing
- Notes
- Windshield wiper system, removing
- Wiper arms, removing
- Plenum chamber cover, removing
- Cowl, removing
- Wiper frame with linkage and Windshield Wiper Motor V, removing
- Removing Windshield Wiper Motor V from wiper frame
- Installing Windshield Wiper Motor V into wiper frame
- Wiper frame with linkage and Windshield Wiper Motor V, installing
- Wiper arms, removing and installing
- Windshield wiper rest position, adjusting
- Wiper blade, removing and installing
- Aero wipers, removing and installing
- Rain sensor G213, removing and installing
- Installation of new adhesive pad at rain sensor (Valeo)
- Windshield washer system
- Windshield washer system
- Windshield washer system - assembly overview
- Tank for windshield washer system and headlamp cleaning system, removing and installing
- Windshield and Rear Window Washer Pump V59, removing and installing
- Spray nozzles for windshield washer system, removing and installing
- Spray nozzles for windshield washer system, adjusting
- Rear window wiper system
- Rear window washer system
- Headlamp cleaning system
- Headlamp cleaning system
- Headlamp cleaning system - assembly overview
- Headlamp Washer Pump V11, removing and installing
- Lift cylinder for spray nozzles, removing and installing
- Lift cylinder cap, replacing (vehicles 10.00)
- Spray nozzles for headlamp cleaning system, adjusting
- Headlamp washer system, ventilating
- Washer hose connections of washer fluid lines
- Washer hose repairs
- Tightening torques: Windshield wiper and washer system
- Windshield wiper system
- 94 - Lights, Switches - Exterior
- Main headlamps
- Main headlamps
- Main headlamps - assembly overview (vehicles 09.00)
- Main headlamps - assembly overview (vehicles 10.00)
- Headlamp, removing and installing (vehicles 09.00)
- Headlamp, removing and installing (vehicles 10.00)
- Fog lamp, removing and installing (vehicles 10.00)
- Side headlamp locating pin, servicing (vehicles 09.00)
- Headlamp retainers, servicing (vehicles 10.00)
- Bulbs for headlamp, replacing (vehicles 09.00)
- Bulbs for headlamp, replacing (vehicles 10.00)
- Left Headlamp Beam Adjustment Motor V48 and Right Headlamp Beam Adjustment Motor V49, removing and installing (vehicles 09.00)
- Left Headlamp Beam Adjustment Motor V48 and Right Headlamp Beam Adjustment Motor V49, removing and installing (vehicles 10.00)
- Headlamp, adjusting (vehicles 09.00)
- Main headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14
- Main headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14
- Notes on application and safety instructions for gas discharge lamps
- Headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14 - assembly overview (vehicles 09.00)
- Headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14 - assembly overview (vehicles 10.00)
- Bulbs for headlamp with gas discharge lamp, replacing (vehicles 09.00)
- Bulbs for headlamp with gas discharge lamp, replacing (vehicles 10.00)
- Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14 for low beam, replacing
- Left High Beam Headlamp M30 and Right High Beam Headlamp M32, replacing
- Bulb for parking light, replacing
- Left Front Turn Signal Lamp M5 and Right Front Turn Signal Lamp M7, replacing
- Left Headlamp Beam Adjustment Motor V48 and Right Headlamp Beam Adjustment Motor V49, removing and installing (vehicles with headlamps with gas discharge lamp)
- Left High-intensity Gas Discharge Lamp Control Module J343 or Right High-intensity Gas Discharge Lamp Control Module J344, removing and installing (vehicles 09.00)
- Left High-intensity Gas Discharge Lamp Control Module J343 or Right High-intensity Gas Discharge Lamp Control Module J344 (vehicles 10.00)
- Headlamp Range Control Module, removing and installing
- Left Front Level Control System Sensor G78, removing and installing (vehicles 10.00)
- Left Rear Level Control System Sensor G76, removing and installing (vehicles 10.00)
- Headlamps with gas discharge lamps, adjusting
- Front turn signal lamps
- Side turn signal lamp or mirror turn signal lamp, removing and installing
- Taillamps
- Taillamp - assembly overview (vehicles 09.00)
- Taillamp, sedan - assembly overview (vehicles 10.00)
- Taillamp - assembly overview (wagon 10.00)
- Taillamp, removing and installing (vehicles 09.00)
- Taillamp, removing and installing (sedan 10.00)
- Taillamp, removing and installing (wagon 10.00)
- Bulb carrier for taillamp, removing and installing (vehicles 09.00)
- Bulb carrier for taillamp, removing and installing (vehicles 10.00)
- Bulb carrier for taillamp, removing and installing (wagon 10.00)
- License Plate Light X, removing and installing (vehicles 09.00)
- License Plate Light X, removing and installing (vehicles 10.00)
- High-mount Brake Light M25
- Steering column switch, removing and installing
- Steering column switch, removing and installing
- Connector Assignment On Steering Column Switch
- Windshield Wiper/Washer Switch E22, Windshield Wiper Intermittent Regulator E38, Multi-Function Indicator Mode Select Switch E86 and Multi-Function Indicator Memory Switch E109 (vehicles → 07.97)
- Windshield Wiper/Washer Switch E22, Windshield Wiper Intermittent Regulator E38, Multi-Function Indicator Mode Select Switch E86 and Multi-Function Indicator Memory Switch E109 (vehicles 08.97 →)
- Turn Signal Switch E2, Headlamp Dimmer/Flasher Switch E4, Parking Lamp Switch E19
- Cruise Control Switch E45 and Cruise Control -SET- Button E227
- Ignition/Starter Switch D lock cylinder
- Main headlamps
- 96 - Lights, Switches - Interior, Anti-theft
- Immobilizer
- Interior lights and switches
- Glove Compartment Light W6, removing and installing
- Interior lamp, removing and installing
- Luggage Compartment Light W3, removing and installing
- Right Rear Reading Light W12 and Left Rear Reading Light W11
- Right Rear Reading Light W12 with Interior Monitoring Sensor G273 and Left Rear Reading Light W11 with Interior Monitoring Transmitter G274
- Front Passengers Airbag Disabled Indicator Lamp K145, removing and installing
- Headlamp Adjuster E102 and E20 with Headlamp Adjuster Control Illumination L54, removing and installing
- Light Switch E1 and Fog Lamp Switch E23 with Headlamp Switch Illumination L9, removing and installing
- Window regulator switch, removing and installing
- Luggage Compartment Light Switch F5 with Rear Lid Unlock Switch E165, removing and installing (wagon)
- Mirror Adjustment Switch E43 with Mirror Selector Switch E48 with Mirror Adjustment Switch Illumination L78, removing and installing
- Fuel Tank Lid Unlock Button E319, removing and installing (vehicles 09.00)
- Fuel Tank Lid Unlock Button E319 and Rear Lid Remote Unlock Switch E188 with Remote Unlock Switch Illumination L104, removing and installing (vehicles 10.00)
- Switch in center of instrument cluster, removing and installing
- Door contact switch, removing and installing
- Sunroof Regulator E139, removing and installing
- Rear Lid Handle Unlock Switch E234, removing and installing (vehicles 10.00)
- Rear Lid Central Locking System Motor V53, removing and installing (sedan 10.00)
- Rear Lid Central Locking System Motor V53, removing and installing (wagon 10.00)
- Anti-theft protection system with interior monitoring
- Anti-theft protection system with interior monitoring
- Assembly overview
- Comfort System Central Control Module J393
- Interior Monitoring Sensor G273, right and Interior Monitoring Transmitter G274, left, removing and installing
- Interior Monitoring Deactivation Switch E267 with Interior Monitoring Deactivation Switch Illumination L118, removing and installing
- Alarm Horn H12, removing and installing
- Alarm Horn H8, removing and installing
- 97 - Wiring
- Vehicle Diagnosis, Testing and Information Systems
- Fuse holder and relay carrier, removing and installing
- Fuse holder and relay carrier, removing and installing
- Fuse holder, removing and installing
- Relay panel and 13-pin relay carrier, removing and installing
- Protective housing for control modules in plenum chamber, removing and installing
- Secondary relay carrier with secondary fuse holder, removing and installing
- Wiring harness and connectors, repairing
- 27 - Battery, Starter, Generator, Cruise control
- Body Exterior
- Brakes
- Anti-Lock Brakes
- Brake System - Abs
- General notes on anti-lock braking system (ABS)
- ABS/EDL/ASR Bosch 5.3 electrical/electronic components and installation locations
- ABS/EDL/ASR/ESP Bosch 5.3 to m.y. 2000 electrical/electronic components and installation locations
- ABS/EDL/ASR/ESP Bosch 5.3 from m.y. 2001 electrical/electronic components and installation locations
- ABS/EDL/ASR/ESP Bosch 5.7 from m.y. 2002 electrical/electronic components and installation locations
- Hydraulic unit, brake servo/brake master cylinder to m.y. 1999: assembly overview
- Hydraulic unit, brake servo/brake master cylinder from m.y. 2000: assembly overview
- ABS/EDL/ASR/ESP Bosch 5.3 to m.y. 1999: hydraulic unit, brake servo/brake master cylinder, assembly overview
- ABS/EDL/ASR/ESP Bosch 5.3 from m.y. 2000: hydraulic unit, brake servo/brake master cylinder, assembly overview
- ABS/EDL/ASR/ESP Bosch 5.7 from model year 2002: hydraulic unit, brake servo/brake master cylinder assembly overview
- Parts of ABS system on front and rear axles, removing and installing
- Components of ABS system on front axle removing and installing
- Components of ABS system on rear axle (vehicles with front wheel drive) removing and installing
- Components of ABS system on rear axle (vehicles with All Wheel Drive), removing and installing
- ABS control module (w/EDL) -J104- (Bosch 5.3), removing and installing
- Sender for rotation rate -G202- removing and installing
- Sensor for transverse acceleration -G200-, removing and installing
- Sensor for transverse acceleration -G200- and Sender for rotation rate -G202-, removing and installing
- Steering angle sensor -G85-, removing and installing
- Brake System - Mechanical
- 00 - General, Technical Data
- 45 - Anti-lock brake system
- General notes on anti-lock braking system (ABS)
- Notes for repair work on Anti-lock Braking System (ABS)
- Electrical/electronic components and installation locations
- Malfunctions displayed by warning lights
- Hydraulic unit, brake booster/brake master cylinder, assembly overview
- ABS Bosch 5.3 up to model year 1999 - Vehicles up to VIN 3B X 600 000
- ABS Bosch 5.3 from model year 2000 - Vehicles from VIN 3B Y 000 001
- ABS/EDL/ASR/ESP Bosch 5.3, assembly overview, up to model year 1999 - Vehicles up to VIN 3B X 600 000
- ABS/EDL/ASR/ESP Bosch 5.3, assembly overview, from model year 2000 - Vehicles from VIN 3B Y 000 001
- ABS/EDL/ASR/ESP Bosch 5.7, assembly overview, as of model year 2002
- ABS system components on front and rear axles, removing and installing
- Components of ESP system, removing and installing
- Components of ESP system, removing and installing
- ABS control module J104 (Bosch 5.3) vehicles with ESP, removing and installing
- ABS Control Module J104 (Bosch 5.3) vehicles without ESP, removing and installing
- ABS Control Module J104 (Bosch 5.7) vehicles without ESP, removing and installing
- Rotation Rate Sensor G202, removing and installing
- Transverse Acceleration Sensor G200, removing and installing
- Transverse Acceleration Sensor G200 and Rotation Rate Sensor G202, removing and installing
- Steering angle sensor G85, removing and installing
- 46 - Brakes - Mechanical components
- Front brakes, servicing
- C54 brake caliper, servicing,
- Brake pads for C54 brake caliper, removing and installing,
- FN3 brake caliper, servicing,
- Brake pads for FN3 brake caliper, removing and installing,
- HP-2 brake caliper, servicing,
- Brake pads for HP-2 brake caliper, removing and installing,
- 2FN brake caliper, servicing,
- Brake pads for 2FN brake caliper, removing and installing,
- Rear wheel brakes, disc brakes, servicing
- Parking brake, servicing
- Brake pedal
- Front brakes, servicing
- 47 - Brakes - Hydraulic components
- Front brake caliper, servicing
- FN3 brake caliper, servicing
- Rear brake caliper, servicing
- Braking system, bleeding
- Brake booster/brake master cylinder, assembly overview
- Brake booster/brake master cylinder, assembly overview (Vehicles up to model year 1999)
- Brake booster/brake master cylinder, assembly overview (Vehicles as of model year 2000)
- Brake booster/brake master cylinder, assembly overview (Vehicles as of model year 2002)
- Vacuum pump for brake booster (diesel vehicles), overview
- Brake system vacuum pump V192
- Brake master cylinder, removing and installing
- Brake booster
- Brake master cylinder with brake booster
- Brake System - OBD
- ABS/EDL/ASR Bosch 5.3 On Board Diagnostic (OBD)
- ABS/EDL/ASR Bosch 5.3, electrical/electronic components and installed positions
- ABS/EDL/ASR Bosch 5.3, indication of malfunctions via warning lamps
- ABS/EDL/ASR Bosch 5.3 On Board Diagnostic (OBD), initiating
- Test requirements
- Safety precautions
- Scan Tool (ST), connecting
- VAG1551 Scan Tool (ST), connecting and selecting functions
- Selectable functions, overview
- Check DTC Memory (function 02)
- Diagnostic Trouble Code (DTC) table
- Erase DTC Memory (function 05), End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Output Diagnostic Test Mode (DTM) (function 03)
- ABS/EDL/ASR Bosch 5.3, electrical testing
- Notes
- Special Tools and Equipment
- Test requirements
- Multi-pin harness connector with terminal assignments
- Test table
- Brake light switch -F-, adjusting
- Notes
- Mounting bracket with internal thread for mounting brake light switch.
- Before adjusting brake light switch, check whether brake pedal is in end position (released position).
- Mounting bracket with clip for mounting brake light switch.
- Installing brake light switch
- Checking adjustment after installation
- Checking function of brake light switch -F-
- Brake light switch -F- and brake pedal switch -F47-, adjusting
- Notes
- Mounting bracket with internal thread for mounting brake light switch.
- Before adjusting brake light switch, check whether brake pedal is in end position (released position).
- Mounting bracket with clip for mounting brake light switch.
- Installing brake light switch
- Checking adjustment after installation
- One of these adjustment dimensions MUST be obtained.
- Checking function of brake light switch -F-
- ABS/EDL/ASR with ESP Bosch 5.7 On Board Diagnostic (OBD)
- Glossary
- Brake System - Abs
- Mechanical - Hydraulic
- Brake System - Abs
- General notes on anti-lock braking system (ABS)
- ABS/EDL/ASR Bosch 5.3 electrical/electronic components and installation locations
- ABS/EDL/ASR/ESP Bosch 5.3 to m.y. 2000 electrical/electronic components and installation locations
- ABS/EDL/ASR/ESP Bosch 5.3 from m.y. 2001 electrical/electronic components and installation locations
- ABS/EDL/ASR/ESP Bosch 5.7 from m.y. 2002 electrical/electronic components and installation locations
- Hydraulic unit, brake servo/brake master cylinder to m.y. 1999: assembly overview
- Hydraulic unit, brake servo/brake master cylinder from m.y. 2000: assembly overview
- ABS/EDL/ASR/ESP Bosch 5.3 to m.y. 1999: hydraulic unit, brake servo/brake master cylinder, assembly overview
- ABS/EDL/ASR/ESP Bosch 5.3 from m.y. 2000: hydraulic unit, brake servo/brake master cylinder, assembly overview
- ABS/EDL/ASR/ESP Bosch 5.7 from model year 2002: hydraulic unit, brake servo/brake master cylinder assembly overview
- Parts of ABS system on front and rear axles, removing and installing
- Components of ABS system on front axle removing and installing
- Components of ABS system on rear axle (vehicles with front wheel drive) removing and installing
- Components of ABS system on rear axle (vehicles with All Wheel Drive), removing and installing
- ABS control module (w/EDL) -J104- (Bosch 5.3), removing and installing
- Sender for rotation rate -G202- removing and installing
- Sensor for transverse acceleration -G200-, removing and installing
- Sensor for transverse acceleration -G200- and Sender for rotation rate -G202-, removing and installing
- Steering angle sensor -G85-, removing and installing
- Brake System - Mechanical
- 00 - General, Technical Data
- 45 - Anti-lock brake system
- General notes on anti-lock braking system (ABS)
- Notes for repair work on Anti-lock Braking System (ABS)
- Electrical/electronic components and installation locations
- Malfunctions displayed by warning lights
- Hydraulic unit, brake booster/brake master cylinder, assembly overview
- ABS Bosch 5.3 up to model year 1999 - Vehicles up to VIN 3B X 600 000
- ABS Bosch 5.3 from model year 2000 - Vehicles from VIN 3B Y 000 001
- ABS/EDL/ASR/ESP Bosch 5.3, assembly overview, up to model year 1999 - Vehicles up to VIN 3B X 600 000
- ABS/EDL/ASR/ESP Bosch 5.3, assembly overview, from model year 2000 - Vehicles from VIN 3B Y 000 001
- ABS/EDL/ASR/ESP Bosch 5.7, assembly overview, as of model year 2002
- ABS system components on front and rear axles, removing and installing
- Components of ESP system, removing and installing
- Components of ESP system, removing and installing
- ABS control module J104 (Bosch 5.3) vehicles with ESP, removing and installing
- ABS Control Module J104 (Bosch 5.3) vehicles without ESP, removing and installing
- ABS Control Module J104 (Bosch 5.7) vehicles without ESP, removing and installing
- Rotation Rate Sensor G202, removing and installing
- Transverse Acceleration Sensor G200, removing and installing
- Transverse Acceleration Sensor G200 and Rotation Rate Sensor G202, removing and installing
- Steering angle sensor G85, removing and installing
- 46 - Brakes - Mechanical components
- Front brakes, servicing
- C54 brake caliper, servicing,
- Brake pads for C54 brake caliper, removing and installing,
- FN3 brake caliper, servicing,
- Brake pads for FN3 brake caliper, removing and installing,
- HP-2 brake caliper, servicing,
- Brake pads for HP-2 brake caliper, removing and installing,
- 2FN brake caliper, servicing,
- Brake pads for 2FN brake caliper, removing and installing,
- Rear wheel brakes, disc brakes, servicing
- Parking brake, servicing
- Brake pedal
- Front brakes, servicing
- 47 - Brakes - Hydraulic components
- Front brake caliper, servicing
- FN3 brake caliper, servicing
- Rear brake caliper, servicing
- Braking system, bleeding
- Brake booster/brake master cylinder, assembly overview
- Brake booster/brake master cylinder, assembly overview (Vehicles up to model year 1999)
- Brake booster/brake master cylinder, assembly overview (Vehicles as of model year 2000)
- Brake booster/brake master cylinder, assembly overview (Vehicles as of model year 2002)
- Vacuum pump for brake booster (diesel vehicles), overview
- Brake system vacuum pump V192
- Brake master cylinder, removing and installing
- Brake booster
- Brake master cylinder with brake booster
- Brake System - Abs
- Parking Brake System
- Brake System - Mechanical
- 00 - General, Technical Data
- 45 - Anti-lock brake system
- General notes on anti-lock braking system (ABS)
- Notes for repair work on Anti-lock Braking System (ABS)
- Electrical/electronic components and installation locations
- Malfunctions displayed by warning lights
- Hydraulic unit, brake booster/brake master cylinder, assembly overview
- ABS Bosch 5.3 up to model year 1999 - Vehicles up to VIN 3B X 600 000
- ABS Bosch 5.3 from model year 2000 - Vehicles from VIN 3B Y 000 001
- ABS/EDL/ASR/ESP Bosch 5.3, assembly overview, up to model year 1999 - Vehicles up to VIN 3B X 600 000
- ABS/EDL/ASR/ESP Bosch 5.3, assembly overview, from model year 2000 - Vehicles from VIN 3B Y 000 001
- ABS/EDL/ASR/ESP Bosch 5.7, assembly overview, as of model year 2002
- ABS system components on front and rear axles, removing and installing
- Components of ESP system, removing and installing
- Components of ESP system, removing and installing
- ABS control module J104 (Bosch 5.3) vehicles with ESP, removing and installing
- ABS Control Module J104 (Bosch 5.3) vehicles without ESP, removing and installing
- ABS Control Module J104 (Bosch 5.7) vehicles without ESP, removing and installing
- Rotation Rate Sensor G202, removing and installing
- Transverse Acceleration Sensor G200, removing and installing
- Transverse Acceleration Sensor G200 and Rotation Rate Sensor G202, removing and installing
- Steering angle sensor G85, removing and installing
- 46 - Brakes - Mechanical components
- Front brakes, servicing
- C54 brake caliper, servicing,
- Brake pads for C54 brake caliper, removing and installing,
- FN3 brake caliper, servicing,
- Brake pads for FN3 brake caliper, removing and installing,
- HP-2 brake caliper, servicing,
- Brake pads for HP-2 brake caliper, removing and installing,
- 2FN brake caliper, servicing,
- Brake pads for 2FN brake caliper, removing and installing,
- Rear wheel brakes, disc brakes, servicing
- Parking brake, servicing
- Brake pedal
- Front brakes, servicing
- 47 - Brakes - Hydraulic components
- Front brake caliper, servicing
- FN3 brake caliper, servicing
- Rear brake caliper, servicing
- Braking system, bleeding
- Brake booster/brake master cylinder, assembly overview
- Brake booster/brake master cylinder, assembly overview (Vehicles up to model year 1999)
- Brake booster/brake master cylinder, assembly overview (Vehicles as of model year 2000)
- Brake booster/brake master cylinder, assembly overview (Vehicles as of model year 2002)
- Vacuum pump for brake booster (diesel vehicles), overview
- Brake system vacuum pump V192
- Brake master cylinder, removing and installing
- Brake booster
- Brake master cylinder with brake booster
- Brake System - Mechanical
- Traction Control
- Brake System - Abs
- General notes on anti-lock braking system (ABS)
- ABS/EDL/ASR Bosch 5.3 electrical/electronic components and installation locations
- ABS/EDL/ASR/ESP Bosch 5.3 to m.y. 2000 electrical/electronic components and installation locations
- ABS/EDL/ASR/ESP Bosch 5.3 from m.y. 2001 electrical/electronic components and installation locations
- ABS/EDL/ASR/ESP Bosch 5.7 from m.y. 2002 electrical/electronic components and installation locations
- Hydraulic unit, brake servo/brake master cylinder to m.y. 1999: assembly overview
- Hydraulic unit, brake servo/brake master cylinder from m.y. 2000: assembly overview
- ABS/EDL/ASR/ESP Bosch 5.3 to m.y. 1999: hydraulic unit, brake servo/brake master cylinder, assembly overview
- ABS/EDL/ASR/ESP Bosch 5.3 from m.y. 2000: hydraulic unit, brake servo/brake master cylinder, assembly overview
- ABS/EDL/ASR/ESP Bosch 5.7 from model year 2002: hydraulic unit, brake servo/brake master cylinder assembly overview
- Parts of ABS system on front and rear axles, removing and installing
- Components of ABS system on front axle removing and installing
- Components of ABS system on rear axle (vehicles with front wheel drive) removing and installing
- Components of ABS system on rear axle (vehicles with All Wheel Drive), removing and installing
- ABS control module (w/EDL) -J104- (Bosch 5.3), removing and installing
- Sender for rotation rate -G202- removing and installing
- Sensor for transverse acceleration -G200-, removing and installing
- Sensor for transverse acceleration -G200- and Sender for rotation rate -G202-, removing and installing
- Steering angle sensor -G85-, removing and installing
- Brake System - Mechanical
- 00 - General, Technical Data
- 45 - Anti-lock brake system
- General notes on anti-lock braking system (ABS)
- Notes for repair work on Anti-lock Braking System (ABS)
- Electrical/electronic components and installation locations
- Malfunctions displayed by warning lights
- Hydraulic unit, brake booster/brake master cylinder, assembly overview
- ABS Bosch 5.3 up to model year 1999 - Vehicles up to VIN 3B X 600 000
- ABS Bosch 5.3 from model year 2000 - Vehicles from VIN 3B Y 000 001
- ABS/EDL/ASR/ESP Bosch 5.3, assembly overview, up to model year 1999 - Vehicles up to VIN 3B X 600 000
- ABS/EDL/ASR/ESP Bosch 5.3, assembly overview, from model year 2000 - Vehicles from VIN 3B Y 000 001
- ABS/EDL/ASR/ESP Bosch 5.7, assembly overview, as of model year 2002
- ABS system components on front and rear axles, removing and installing
- Components of ESP system, removing and installing
- Components of ESP system, removing and installing
- ABS control module J104 (Bosch 5.3) vehicles with ESP, removing and installing
- ABS Control Module J104 (Bosch 5.3) vehicles without ESP, removing and installing
- ABS Control Module J104 (Bosch 5.7) vehicles without ESP, removing and installing
- Rotation Rate Sensor G202, removing and installing
- Transverse Acceleration Sensor G200, removing and installing
- Transverse Acceleration Sensor G200 and Rotation Rate Sensor G202, removing and installing
- Steering angle sensor G85, removing and installing
- 46 - Brakes - Mechanical components
- Front brakes, servicing
- C54 brake caliper, servicing,
- Brake pads for C54 brake caliper, removing and installing,
- FN3 brake caliper, servicing,
- Brake pads for FN3 brake caliper, removing and installing,
- HP-2 brake caliper, servicing,
- Brake pads for HP-2 brake caliper, removing and installing,
- 2FN brake caliper, servicing,
- Brake pads for 2FN brake caliper, removing and installing,
- Rear wheel brakes, disc brakes, servicing
- Parking brake, servicing
- Brake pedal
- Front brakes, servicing
- 47 - Brakes - Hydraulic components
- Front brake caliper, servicing
- FN3 brake caliper, servicing
- Rear brake caliper, servicing
- Braking system, bleeding
- Brake booster/brake master cylinder, assembly overview
- Brake booster/brake master cylinder, assembly overview (Vehicles up to model year 1999)
- Brake booster/brake master cylinder, assembly overview (Vehicles as of model year 2000)
- Brake booster/brake master cylinder, assembly overview (Vehicles as of model year 2002)
- Vacuum pump for brake booster (diesel vehicles), overview
- Brake system vacuum pump V192
- Brake master cylinder, removing and installing
- Brake booster
- Brake master cylinder with brake booster
- Brake System - OBD
- ABS/EDL/ASR Bosch 5.3 On Board Diagnostic (OBD)
- ABS/EDL/ASR Bosch 5.3, electrical/electronic components and installed positions
- ABS/EDL/ASR Bosch 5.3, indication of malfunctions via warning lamps
- ABS/EDL/ASR Bosch 5.3 On Board Diagnostic (OBD), initiating
- Test requirements
- Safety precautions
- Scan Tool (ST), connecting
- VAG1551 Scan Tool (ST), connecting and selecting functions
- Selectable functions, overview
- Check DTC Memory (function 02)
- Diagnostic Trouble Code (DTC) table
- Erase DTC Memory (function 05), End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Output Diagnostic Test Mode (DTM) (function 03)
- ABS/EDL/ASR Bosch 5.3, electrical testing
- Notes
- Special Tools and Equipment
- Test requirements
- Multi-pin harness connector with terminal assignments
- Test table
- Brake light switch -F-, adjusting
- Notes
- Mounting bracket with internal thread for mounting brake light switch.
- Before adjusting brake light switch, check whether brake pedal is in end position (released position).
- Mounting bracket with clip for mounting brake light switch.
- Installing brake light switch
- Checking adjustment after installation
- Checking function of brake light switch -F-
- Brake light switch -F- and brake pedal switch -F47-, adjusting
- Notes
- Mounting bracket with internal thread for mounting brake light switch.
- Before adjusting brake light switch, check whether brake pedal is in end position (released position).
- Mounting bracket with clip for mounting brake light switch.
- Installing brake light switch
- Checking adjustment after installation
- One of these adjustment dimensions MUST be obtained.
- Checking function of brake light switch -F-
- ABS/EDL/ASR with ESP Bosch 5.7 On Board Diagnostic (OBD)
- Glossary
- Brake System - Abs
- Anti-Lock Brakes
- Drivelines & Axles
- Axle Shafts
- Suspension, Wheels, Steering
- 00 General, Technical Data
- 40 Front suspension
- Evaluation of accident vehicles
- Electrical/electronic components and installation locations
- Electrical/electronic components and installation locations
- Level control system sensor in vehicles with automatic headlight range control - general information
- Left Front Level Control System Sensor G78 on front axle
- Left Rear Level Control System Sensor G76 on rear axle, vehicles with front wheel drive
- Left Rear Level Control System Sensor G76 on rear axle, vehicles with all wheel drive
- Front suspension, servicing
- Front suspension, servicing
- Front axle to unladen position, lifting
- Wheel bearing housing/tie rod end, modified
- Wheel bearing housing as of model year 2002, modified
- Control arm as of model year 2002, modified
- Connecting link for stabilizer, modified
- Threads in longitudinal member, servicing
- Separating connections between upper control arms and wheel bearing housing
- Suspension strut removal and installation
- Suspension strut, servicing
- Spring, removing and installing
- Wheel bearing housing, removing and installing
- Front wheel bearing, pressing out and pressing in
- Notes
- Pressing wheel hub out of 75 mm diameter wheel bearing housing
- Pressing wheel hub out of 82 mm diameter wheel bearing housing
- Pressing wheel bearing out of 75 mm diameter wheel bearing housing
- Pressing wheel bearing out of 82 mm diameter wheel bearing housing
- Installing separating device
- Press bearing inner race from hub
- Pressing wheel bearing into 75 mm diameter wheel bearing housing
- Pressing wheel bearing into 82 mm diameter wheel bearing housing
- Pressing wheel hub into 75 mm diameter wheel bearing
- Pressing wheel hub into 82 mm diameter wheel bearing
- Front wheel bearing, pressing out and in with wheel bearing housing installed
- Lower control arm, checking
- Lower control arm, removing and installing
- Control arm mountings, replacing
- Guide link, removing and installing
- Guide link mountings, replacing
- Stabilizer mountings, replacing
- Mounting bracket, removing and installing
- Bushings for front and rear upper control arms, replacing
- Subframe, removing and installing
- Subframe mountings, replacing
- Axle shafts, servicing
- 42 Rear suspension
- Evaluation of accident vehicles
- Rear axle, servicing (vehicles with front-wheel drive)
- Wheel bearing, servicing
- Rear axle, servicing (vehicles with all-wheel drive)
- Shock absorber for vehicles with steel wheel bearing housings, removing and installing
- Shock absorber for vehicles with aluminum wheel bearing housings, removing and installing
- Suspension strut, vehicles with all wheel drive, servicing
- Suspension strut, disassembling and assembling
- Rear axle with all wheel drive, assembly overview
- Subframe, removing and installing
- Subframe to vehicle, aligning
- Bonded rubber mountings for subframe, replacing
- Subframe and final drive, overview
- Bonded rubber mounting for cross member, pressing out and in
- Bonded rubber mounting for transmission support, pressing out and in
- Steel wheel bearing housing and control arm, servicing (vehicles with all wheel drive)
- Steel wheel bearing housing and control arm, servicing (vehicles with all wheel drive)
- Wheel bearing, removing and installing
- Rear wheel bearing, pressing out and in with wheel bearing housing installed
- Steel wheel bearing housing, removing and installing
- Bonded rubber mounting for steel wheel bearing housing, removing and installing
- Upper control arm, removing and installing
- Front and rear bonded rubber mountings for upper control arm, replacing
- Lower control arm, removing and installing
- Lower control arm, servicing
- Coupling rod for stabilizer bar, removing and installing
- Wheel bearing housing (aluminum) and control arm, vehicles with all wheel drive, servicing
- Wheel bearing housing (aluminum) and control arm, vehicles with all wheel drive, servicing
- Wheel bearing, removing and installing
- Aluminum wheel bearing housing, removing and installing
- Bonded rubber bushing for wheel bearing housing (aluminum), removing and installing
- Coupling rod for stabilizer bar, removing and installing
- Rear drive axle, servicing
- 44 Wheels, Tires, Wheel alignment
- Evaluation of accident vehicles
- Wheel and tire mounting
- Wheel alignment
- General
- Wheel alignment specifications, vehicles with front wheel drive
- Wheel alignment specifications, vehicles with All Wheel Drive (AWD) except 8-cylinder engine
- Wheel alignment specifications, vehicles with all wheel drive and 8-cylinder engine
- Requirements
- Measurement preparations
- Application of adapters to suspension for measurement
- Toe constant "S"
- Preparing vehicle for checking/adjustment of toe constant "S".
- Vehicles pulling to one side and vehicles involved in an accident!
- Front axle camber, centering
- Rear axle camber (vehicles with front-wheel drive), checking
- Rear axle toe (vehicles with front-wheel drive), centering
- Rear axle camber (vehicles with all wheel drive), adjusting
- Rear axle toe (vehicles with all wheel drive), adjusting
- Toe constant "S" , adjusting
- Toe on front axle, adjusting
- Wheel centering seat, protecting against corrosion
- 48 Steering
- Evaluation of accident vehicles
- Steering column
- Steering gear
- Power steering gear, disassembling and assembling
- Power steering pump, reservoir, and hydraulic lines for vehicles with 4-cylinder engines
- Power steering pump, reservoir, and hydraulic lines for vehicles with 6-cylinder injection engines
- Power steering pump, reservoir, and hydraulic lines for vehicles with 6-cylinder 5-valve injection engines
- Power steering pump, reservoir, and hydraulic lines for vehicles with 8-cylinder injection engines
- Suspension, Wheels, Steering
- Differentials & Drive Axles
- 5 SPD. Manual Transmission 01V All Wheel Drive
- 00 - General, Technical Data
- 30 - Clutch
- Clutch master cylinder and clutch slave cylinder, checking function
- Difference of clutch mechanisms
- Clutch mechanism, servicing (master cylinder secured to clutch pedal by a pin)
- Clutch mechanism, servicing (master cylinder locked in clutch pedal by a plastic mount)
- Clutch vacuum vent valve switch
- Clutch Pedal Switch F36 , removing and installing (clutch pedal switch is secured to mounting bracket by a retaining clip)
- Clutch Pedal Switch F36 , checking/adjusting
- Clutch Pedal Switch F36 , removing and installing (clutch pedal switch is secured directly to mounting bracket)
- New Clutch Pedal Switch F36 , installing and adjusting
- Clutch system, bleeding
- Clutch release mechanism, servicing
- Clutch, servicing
- 34 - Manual Transmission - Controls, Housing
- Transmission, servicing (shift lever must be pushed down to select reverse gear)
- Transmission, servicing (shift lever cannot be pushed down to select reverse gear)
- Transmission, removing and installing
- Cover with Torsen differential, removing and installing
- Gear oil, checking
- Transmission, disassembling and assembling
- Transmission, disassembling and assembling
- Transmission overview
- Assembly overview
- Ball bearing for input shaft, and multi-function sensor, removing and installing
- Input shaft, pinion shaft, hollow shaft, shift rods, transmission cover and cover with Torsen differential, removing and installing
- Disassembly and assembly sequence
- Cover for Torsen differential, servicing; Torsen differential, removing and installing
- Cover for Torsen differential, servicing; Torsen differential, removing and installing
- Notes
- Removing sealing cap
- Drive flange, removal and installation
- Pressing out Torsen differential
- Pressing off ball bearing from Torsen differential
- Pressing on ball bearing on Torsen differential
- Pressing out ball bearing for flange shaft
- Pressing in ball bearing for flange shaft
- Pulling out needle bearing
- Installation position of front needle bearing
- Installation position of rear needle bearing
- Pressing in needle bearing
- Pressing in Torsen differential
- Driving in sealing ring
- Cover for Torsen differential, servicing; Torsen differential, removing and installing
- Shift mechanism on transmission side, disassembling and assembling
- Shift mechanism on transmission side, disassembling and assembling
- Notes
- Installation position for 5th/reverse gear shift fork and coupling plate for shift rod
- Ball sleeve, removing and installing
- Removing bushing for 3rd and 4th gear shift rod
- Driving in bushing for 3rd and 4th gear shift rod to stop
- Installation position of sealing washer
- Installation position of complete selector mechanism in transmission
- Gear lock for 5th gear and reverse gear, checking and replacing
- Shift mechanism on transmission side, disassembling and assembling
- 35 - Manual Transmission - Gears, Shafts
- Input shaft
- Input shaft, disassembling and assembling
- Notes
- Securing bolt for needle bearing
- Driving out needle bearing
- Allocation of input shaft/needle bearing
- Installation position of needle bearing
- Pressing in needle bearing
- Driving in oiling sleeve into input shaft
- Pulling out roller sleeve
- Installed position of roller sleeve
- Driving in roller sleeve
- Pressing off 5th-gear gear wheel
- Pressing off synchronizer hub for 3rd and 4th gears
- Inserting spring into 4th gear sliding gear
- Checking synchronizer ring for wear
- Installation position of circlips
- Determining circlip
- Pressing on synchronizer hub for 3rd and 4th gears
- Installation position of sliding sleeve up to 05.03
- Installation position of sliding sleeve as of transmission manufacture date 23 06 3
- Pressing on 5th-gear gear wheel
- Synchronization of 3rd and 4th gears modified as of transmission manufacture date 23 06 3
- Input shaft adjusting
- Input shaft, disassembling and assembling
- Pinion shaft and hollow shaft, disassembling and assembling (up to transmission manufacture date 22 06 3)
- Pinion shaft and hollow shaft, disassembling and assembling (up to transmission manufacture date 22 06 3)
- Notes
- Pulling out outer race for double tapered roller bearing
- Pressing off inner race for double tapered roller bearing
- Pressing in outer race for double tapered roller bearing
- Pressing on inner race for double tapered roller bearing
- Determining circlip
- Pulling out locking bushing for outer race for tapered roller bearing
- Pressing out outer race for tapered roller bearing
- Pressing in tapered roller bearing outer race
- Pressing off inner race for tapered roller bearing
- Pressing on tapered roller bearing inner race
- Pressing off synchronizer hub for 5th gear and reverse gear
- Pressing off 4th-gear gear wheel
- Pressing off 3rd-gear gear wheel
- Pressing off synchronizer hub for 1st and 2nd gears
- Installation position of circlips
- Inserting spring into sliding gear
- Checking synchronizer ring for wear
- Pressing on synchronizer hub for 1st and 2nd gears
- Installation position of sliding sleeve
- Pressing on 3rd-gear gear wheel
- Pressing on 4th-gear gear wheel
- Pressing on synchronizer hub for 5th gear and reverse gear
- Installation position of sliding sleeve for 5th and reverse gear
- Allocation of sliding sleeve to reverse idler gear
- Reinforcement measures, as of transmission manufacture date 17 08 8 in area of 4th-gear gear wheel
- Pinion shaft and hollow shaft, disassembling and assembling (up to transmission manufacture date 22 06 3)
- Pinion shaft and hollow shaft, disassembling and assembling (as of transmission manufacture date 23 06 3)
- Pinion shaft and hollow shaft, disassembling and assembling (as of transmission manufacture date 23 06 3)
- Notes
- Synchronization of 5th gear and reverse gear modified as of transmission manufacture date 23 06 3
- Pulling out outer race for double tapered roller bearing
- Pressing in outer race for double tapered roller bearing
- Pressing off inner race for double tapered roller bearing
- Pressing on inner race for double tapered roller bearing
- Determining circlip
- Pulling out locking bushing for outer race for tapered roller bearing
- Pressing out outer race for tapered roller bearing
- Pressing in tapered roller bearing outer race
- Pressing off inner race for tapered roller bearing
- Pressing on tapered roller bearing inner race
- Pressing off synchronizer hub for 5th gear and reverse gear
- Pressing off 4th-gear gear wheel
- Pressing off 3rd-gear gear wheel
- Pressing off synchronizer hub for 1st and 2nd gears
- Installation position of circlips
- Installation position of synchronizer rings for 1st and 2nd gear
- Checking inner race of 1st gear for wear
- Checking intermediate ring of 1st and 2nd gear for wear
- Pressing on synchronizer hub for 1st and 2nd gears
- Assembly of sliding sleeve/synchronizers for 1st and 2nd gear
- Pressing on 3rd-gear wheel
- Pressing on 4th gear wheel
- Inserting spring into sliding gear
- Checking synchronizer ring for wear
- Pressing on synchronizer hub for 5th gear and reverse gear
- Installation position of sliding sleeve for 5th and reverse gear
- Pinion shaft and hollow shaft, disassembling and assembling (as of transmission manufacture date 23 06 3)
- Reverse idler gear, removing and installing
- Input shaft
- 39F - Final drive, Differential (front)
- Flanged shaft seals, replacing (when transmission is installed)
- Flange shaft/driveshaft seal, replacing
- Sensor and sensor wheel for speed sensor, replacing
- Differential, removing and installing
- Differential, disassembling and assembling
- Differential, disassembling and assembling
- Notes
- Pulling outer race for right tapered roller bearing out of transmission housing
- Driving In Small Tapered Roller Bearing Outer Race With Adjustment Shim Into Transmission Housing
- Pulling off right tapered roller bearing inner race
- Pressing on right tapered roller bearing inner race
- Pulling off left tapered roller bearing inner race
- Installing left tapered roller bearing inner race
- Driving outer race for left tapered roller bearing out of cover
- Driving in outer race for left tapered roller bearing into cover on transmissions without reinforcement measures
- Driving in outer race for left tapered roller bearing into cover on transmissions with reinforcement measures as of 08.98
- Driving out ring gear from housing
- Heat ring gear to approx. 100°C and insert
- Installing small differential bevel gears
- Removing and installing roll pin
- Differential, disassembling and assembling
- Pinion shaft and ring gear, adjusting
- 39R - Final drive, Differential (rear)
- Driveshaft, servicing
- Flange shaft oil seal, replacing
- Flange/driveshaft seal, replacing
- Rear final drive, removing and installing
- Gear oil in rear final drive, checking
- Rear final drive, disassembling and assembling
- Differential, removing and installing
- Differential, disassembling and assembling
- Differential, disassembling and assembling
- Notes
- Driving small tapered roller bearing outer race out of housing
- Pulling off small tapered roller bearing inner race
- Pressing on small tapered roller bearing inner race
- Pulling off double tapered roller bearing inner race
- Pressing on double tapered roller bearing inner race
- Driving large tapered roller bearing outer race out of cover
- Pressing in large tapered roller bearing outer race into cover
- Driving out ring gear from housing
- Installing ring gear
- Installing small differential bevel gears
- Adjusting small differential bevel gears
- Differential, disassembling and assembling
- Pinion shaft, removing and installing/disassembling and assembling
- Pinion shaft, removing and installing/disassembling and assembling
- Notes
- Removing pinion shaft nut
- Pull off driveshaft flange from pinion shaft
- Pull out seal for driveshaft flange
- Pressing out pinion shaft from small tapered roller bearing inner race
- Pulling off small outer race/tapered roller bearing
- Driving out large tapered roller bearing outer race
- Pressing off large tapered roller bearing inner race from pinion shaft
- Pressing large tapered roller bearing inner race onto pinion shaft
- Pulling in large tapered roller bearing outer race
- Pressing in small tapered roller bearing outer race
- Pressing on tapered roller bearing inner race
- Inserting O-ring
- Driving in oil seal for driveshaft flange
- Installing flange
- Tightening pinion shaft nut and adjusting friction torque
- Measuring friction torque
- Securing pinion shaft nut
- Pinion shaft, removing and installing/disassembling and assembling
- Pinion shaft and ring gear, adjusting
- Suspension, Wheels, Steering
- 00 General, Technical Data
- 40 Front suspension
- Evaluation of accident vehicles
- Electrical/electronic components and installation locations
- Electrical/electronic components and installation locations
- Level control system sensor in vehicles with automatic headlight range control - general information
- Left Front Level Control System Sensor G78 on front axle
- Left Rear Level Control System Sensor G76 on rear axle, vehicles with front wheel drive
- Left Rear Level Control System Sensor G76 on rear axle, vehicles with all wheel drive
- Front suspension, servicing
- Front suspension, servicing
- Front axle to unladen position, lifting
- Wheel bearing housing/tie rod end, modified
- Wheel bearing housing as of model year 2002, modified
- Control arm as of model year 2002, modified
- Connecting link for stabilizer, modified
- Threads in longitudinal member, servicing
- Separating connections between upper control arms and wheel bearing housing
- Suspension strut removal and installation
- Suspension strut, servicing
- Spring, removing and installing
- Wheel bearing housing, removing and installing
- Front wheel bearing, pressing out and pressing in
- Notes
- Pressing wheel hub out of 75 mm diameter wheel bearing housing
- Pressing wheel hub out of 82 mm diameter wheel bearing housing
- Pressing wheel bearing out of 75 mm diameter wheel bearing housing
- Pressing wheel bearing out of 82 mm diameter wheel bearing housing
- Installing separating device
- Press bearing inner race from hub
- Pressing wheel bearing into 75 mm diameter wheel bearing housing
- Pressing wheel bearing into 82 mm diameter wheel bearing housing
- Pressing wheel hub into 75 mm diameter wheel bearing
- Pressing wheel hub into 82 mm diameter wheel bearing
- Front wheel bearing, pressing out and in with wheel bearing housing installed
- Lower control arm, checking
- Lower control arm, removing and installing
- Control arm mountings, replacing
- Guide link, removing and installing
- Guide link mountings, replacing
- Stabilizer mountings, replacing
- Mounting bracket, removing and installing
- Bushings for front and rear upper control arms, replacing
- Subframe, removing and installing
- Subframe mountings, replacing
- Axle shafts, servicing
- 42 Rear suspension
- Evaluation of accident vehicles
- Rear axle, servicing (vehicles with front-wheel drive)
- Wheel bearing, servicing
- Rear axle, servicing (vehicles with all-wheel drive)
- Shock absorber for vehicles with steel wheel bearing housings, removing and installing
- Shock absorber for vehicles with aluminum wheel bearing housings, removing and installing
- Suspension strut, vehicles with all wheel drive, servicing
- Suspension strut, disassembling and assembling
- Rear axle with all wheel drive, assembly overview
- Subframe, removing and installing
- Subframe to vehicle, aligning
- Bonded rubber mountings for subframe, replacing
- Subframe and final drive, overview
- Bonded rubber mounting for cross member, pressing out and in
- Bonded rubber mounting for transmission support, pressing out and in
- Steel wheel bearing housing and control arm, servicing (vehicles with all wheel drive)
- Steel wheel bearing housing and control arm, servicing (vehicles with all wheel drive)
- Wheel bearing, removing and installing
- Rear wheel bearing, pressing out and in with wheel bearing housing installed
- Steel wheel bearing housing, removing and installing
- Bonded rubber mounting for steel wheel bearing housing, removing and installing
- Upper control arm, removing and installing
- Front and rear bonded rubber mountings for upper control arm, replacing
- Lower control arm, removing and installing
- Lower control arm, servicing
- Coupling rod for stabilizer bar, removing and installing
- Wheel bearing housing (aluminum) and control arm, vehicles with all wheel drive, servicing
- Wheel bearing housing (aluminum) and control arm, vehicles with all wheel drive, servicing
- Wheel bearing, removing and installing
- Aluminum wheel bearing housing, removing and installing
- Bonded rubber bushing for wheel bearing housing (aluminum), removing and installing
- Coupling rod for stabilizer bar, removing and installing
- Rear drive axle, servicing
- 44 Wheels, Tires, Wheel alignment
- Evaluation of accident vehicles
- Wheel and tire mounting
- Wheel alignment
- General
- Wheel alignment specifications, vehicles with front wheel drive
- Wheel alignment specifications, vehicles with All Wheel Drive (AWD) except 8-cylinder engine
- Wheel alignment specifications, vehicles with all wheel drive and 8-cylinder engine
- Requirements
- Measurement preparations
- Application of adapters to suspension for measurement
- Toe constant "S"
- Preparing vehicle for checking/adjustment of toe constant "S".
- Vehicles pulling to one side and vehicles involved in an accident!
- Front axle camber, centering
- Rear axle camber (vehicles with front-wheel drive), checking
- Rear axle toe (vehicles with front-wheel drive), centering
- Rear axle camber (vehicles with all wheel drive), adjusting
- Rear axle toe (vehicles with all wheel drive), adjusting
- Toe constant "S" , adjusting
- Toe on front axle, adjusting
- Wheel centering seat, protecting against corrosion
- 48 Steering
- Evaluation of accident vehicles
- Steering column
- Steering gear
- Power steering gear, disassembling and assembling
- Power steering pump, reservoir, and hydraulic lines for vehicles with 4-cylinder engines
- Power steering pump, reservoir, and hydraulic lines for vehicles with 6-cylinder injection engines
- Power steering pump, reservoir, and hydraulic lines for vehicles with 6-cylinder 5-valve injection engines
- Power steering pump, reservoir, and hydraulic lines for vehicles with 8-cylinder injection engines
- 5 SPD. Manual Transmission 01V All Wheel Drive
- Wheel Hubs
- Suspension, Wheels, Steering
- 00 General, Technical Data
- 40 Front suspension
- Evaluation of accident vehicles
- Electrical/electronic components and installation locations
- Electrical/electronic components and installation locations
- Level control system sensor in vehicles with automatic headlight range control - general information
- Left Front Level Control System Sensor G78 on front axle
- Left Rear Level Control System Sensor G76 on rear axle, vehicles with front wheel drive
- Left Rear Level Control System Sensor G76 on rear axle, vehicles with all wheel drive
- Front suspension, servicing
- Front suspension, servicing
- Front axle to unladen position, lifting
- Wheel bearing housing/tie rod end, modified
- Wheel bearing housing as of model year 2002, modified
- Control arm as of model year 2002, modified
- Connecting link for stabilizer, modified
- Threads in longitudinal member, servicing
- Separating connections between upper control arms and wheel bearing housing
- Suspension strut removal and installation
- Suspension strut, servicing
- Spring, removing and installing
- Wheel bearing housing, removing and installing
- Front wheel bearing, pressing out and pressing in
- Notes
- Pressing wheel hub out of 75 mm diameter wheel bearing housing
- Pressing wheel hub out of 82 mm diameter wheel bearing housing
- Pressing wheel bearing out of 75 mm diameter wheel bearing housing
- Pressing wheel bearing out of 82 mm diameter wheel bearing housing
- Installing separating device
- Press bearing inner race from hub
- Pressing wheel bearing into 75 mm diameter wheel bearing housing
- Pressing wheel bearing into 82 mm diameter wheel bearing housing
- Pressing wheel hub into 75 mm diameter wheel bearing
- Pressing wheel hub into 82 mm diameter wheel bearing
- Front wheel bearing, pressing out and in with wheel bearing housing installed
- Lower control arm, checking
- Lower control arm, removing and installing
- Control arm mountings, replacing
- Guide link, removing and installing
- Guide link mountings, replacing
- Stabilizer mountings, replacing
- Mounting bracket, removing and installing
- Bushings for front and rear upper control arms, replacing
- Subframe, removing and installing
- Subframe mountings, replacing
- Axle shafts, servicing
- 42 Rear suspension
- Evaluation of accident vehicles
- Rear axle, servicing (vehicles with front-wheel drive)
- Wheel bearing, servicing
- Rear axle, servicing (vehicles with all-wheel drive)
- Shock absorber for vehicles with steel wheel bearing housings, removing and installing
- Shock absorber for vehicles with aluminum wheel bearing housings, removing and installing
- Suspension strut, vehicles with all wheel drive, servicing
- Suspension strut, disassembling and assembling
- Rear axle with all wheel drive, assembly overview
- Subframe, removing and installing
- Subframe to vehicle, aligning
- Bonded rubber mountings for subframe, replacing
- Subframe and final drive, overview
- Bonded rubber mounting for cross member, pressing out and in
- Bonded rubber mounting for transmission support, pressing out and in
- Steel wheel bearing housing and control arm, servicing (vehicles with all wheel drive)
- Steel wheel bearing housing and control arm, servicing (vehicles with all wheel drive)
- Wheel bearing, removing and installing
- Rear wheel bearing, pressing out and in with wheel bearing housing installed
- Steel wheel bearing housing, removing and installing
- Bonded rubber mounting for steel wheel bearing housing, removing and installing
- Upper control arm, removing and installing
- Front and rear bonded rubber mountings for upper control arm, replacing
- Lower control arm, removing and installing
- Lower control arm, servicing
- Coupling rod for stabilizer bar, removing and installing
- Wheel bearing housing (aluminum) and control arm, vehicles with all wheel drive, servicing
- Wheel bearing housing (aluminum) and control arm, vehicles with all wheel drive, servicing
- Wheel bearing, removing and installing
- Aluminum wheel bearing housing, removing and installing
- Bonded rubber bushing for wheel bearing housing (aluminum), removing and installing
- Coupling rod for stabilizer bar, removing and installing
- Rear drive axle, servicing
- 44 Wheels, Tires, Wheel alignment
- Evaluation of accident vehicles
- Wheel and tire mounting
- Wheel alignment
- General
- Wheel alignment specifications, vehicles with front wheel drive
- Wheel alignment specifications, vehicles with All Wheel Drive (AWD) except 8-cylinder engine
- Wheel alignment specifications, vehicles with all wheel drive and 8-cylinder engine
- Requirements
- Measurement preparations
- Application of adapters to suspension for measurement
- Toe constant "S"
- Preparing vehicle for checking/adjustment of toe constant "S".
- Vehicles pulling to one side and vehicles involved in an accident!
- Front axle camber, centering
- Rear axle camber (vehicles with front-wheel drive), checking
- Rear axle toe (vehicles with front-wheel drive), centering
- Rear axle camber (vehicles with all wheel drive), adjusting
- Rear axle toe (vehicles with all wheel drive), adjusting
- Toe constant "S" , adjusting
- Toe on front axle, adjusting
- Wheel centering seat, protecting against corrosion
- 48 Steering
- Evaluation of accident vehicles
- Steering column
- Steering gear
- Power steering gear, disassembling and assembling
- Power steering pump, reservoir, and hydraulic lines for vehicles with 4-cylinder engines
- Power steering pump, reservoir, and hydraulic lines for vehicles with 6-cylinder injection engines
- Power steering pump, reservoir, and hydraulic lines for vehicles with 6-cylinder 5-valve injection engines
- Power steering pump, reservoir, and hydraulic lines for vehicles with 8-cylinder injection engines
- Suspension, Wheels, Steering
- Axle Shafts
- Electrical
- Body Electrical
- Electrical Equipment
- 27 - Battery, Starter, Generator, Cruise control
- Battery A
- Battery, checking
- Charge battery
- Charge battery
- Battery charging unit VAS 5095 A
- Notes
- Device description of Battery charging unit VAS 5095 A
- Charging battery using battery charging unit VAS 5095 A
- Charging severely discharged battery using battery charging unit VAS 5095 A
- Assistance mode using battery charging unit VAS 5095 A
- Floating operation / charge retention using battery charging unit VAS 5095 A
- Battery charging unit VAS 5900
- Notes
- Device description of Battery charging unit VAS 5900
- Charging battery using battery charging unit VAS 5900
- Service charging using battery charging unit VAS 5900
- Charging severely discharged batteries using battery charging unit VAS 5900
- Assistance mode using battery charging unit VAS 5900
- Charge retention using battery charging unit VAS 5900
- Severely discharged batteries
- Battery A, disconnecting and connecting
- Battery A, removing and installing
- Tightening torques: Battery A
- Starter B
- Tightening torques: Starter
- Generator C
- Generator C
- Characteristics of compact generators
- V-belt, checking
- Ribbed belt, checking
- Ribbed belt, checking (8-cylinder gasoline engine)
- Generator, checking
- 4-cylinder gasoline engine (vehicles 04.99)
- 4-cylinder gasoline engine (vehicles 05.99)
- 6-cylinder gasoline engine (vehicles 04.99)
- 6-cylinder gasoline engine (vehicles 05.99)
- Generator, 8-cylinder gasoline engine
- 4-cylinder diesel engine (vehicles 04.99)
- 4-cylinder diesel engine (vehicles 05.99)
- Ribbed Belt Drives
- 4-cylinder gasoline engines, engine codes ADP, ADR, AEB, ARG, APT, ANB, APU without A/C compressor
- 4-cylinder gasoline engines, engine codes ADP, ADR, AEB, ARG, APT, ANB, APU with A/C compressor
- 4-cylinder gasoline engines, engine codes AHL, ALZ, ANA, ARM, ASU, AUZ, AWT, AZM without A/C compressor
- 4-cylinder gasoline engines, engine codes AHL, ALZ, ANA, ARM, ASU, AUZ, AWT, AZM with A/C compressor
- 5-cylinder gasoline engines, engine codes AGZ, AZX without A/C compressor
- 5-cylinder gasoline engines, engine codes AGZ, AZX with A/C compressor
- 6-cylinder gasoline engines, engine codes ACK, ALG, AMX, APR, AQD without A/C compressor
- 6-cylinder gasoline engines, engine codes ACK, ALG, AMX, APR, AQD with A/C compressor
- 8-cylinder gasoline engine with A/C compressor
- 4-cylinder diesel engines, engine codes AFN, AHH, AHU, AVG without A/C compressor
- 4-cylinder diesel engines, engine codes AFN, AHH, AHU, AVG with A/C compressor
- 4-cylinder diesel engines, engine codes AJM, ATJ, AVB, AVF, AWX, BGW without A/C compressor
- 4-cylinder diesel engines, engine codes AJM, ATJ, AVB, AVF, AWX, BGW with A/C compressor
- 6-cylinder diesel engines, engine codes AFB, AKN without A/C compressor
- 6-cylinder diesel engines, engine codes AFB, AKN with A/C compressor
- Carbon brushes for generator C, checking (vehicles 04.99)
- Carbon brushes for generator C, checking (vehicles 05.99)
- Voltage regulator C1 for generator C, removing and installing (vehicles 04.99)
- Voltage regulator C1 for generator C, removing and installing (vehicles 05.99)
- Ribbed belt pulley at generator C, removing and installing
- Ribbed belt pulley with free wheel, installing
- Tightening torques: Generator
- Cruise Control System (CCS), removing and installing (vehicles without Electronic Power Control (EPC))
- Cruise Control System (CCS), removing and installing (vehicles with Electronic Power Control (EPC))
- 90 - Instruments
- Instrument cluster
- Instrument cluster
- Instrument cluster, replacing
- Instrument cluster, removing and installing
- Bulbs in instrument cluster, replacing
- Connector assignment of connectors on instrument cluster (vehicles 04.99)
- Connector assignment of connectors on instrument cluster (vehicles 05.99 04.01)
- Connector assignment of connectors on instrument cluster (vehicles 05.01)
- Indicator lamp symbols in instrument cluster (vehicles 11.03)
- Description of display controls
- Instrument cluster
- 92 - Windshield wiper and washer system
- Windshield wiper system
- Windshield wiper system
- Front windshield wiper system, removing and installing
- Notes
- Windshield wiper system, removing
- Wiper arms, removing
- Plenum chamber cover, removing
- Cowl, removing
- Wiper frame with linkage and Windshield Wiper Motor V, removing
- Removing Windshield Wiper Motor V from wiper frame
- Installing Windshield Wiper Motor V into wiper frame
- Wiper frame with linkage and Windshield Wiper Motor V, installing
- Wiper arms, removing and installing
- Windshield wiper rest position, adjusting
- Wiper blade, removing and installing
- Aero wipers, removing and installing
- Rain sensor G213, removing and installing
- Installation of new adhesive pad at rain sensor (Valeo)
- Windshield washer system
- Windshield washer system
- Windshield washer system - assembly overview
- Tank for windshield washer system and headlamp cleaning system, removing and installing
- Windshield and Rear Window Washer Pump V59, removing and installing
- Spray nozzles for windshield washer system, removing and installing
- Spray nozzles for windshield washer system, adjusting
- Rear window wiper system
- Rear window washer system
- Headlamp cleaning system
- Headlamp cleaning system
- Headlamp cleaning system - assembly overview
- Headlamp Washer Pump V11, removing and installing
- Lift cylinder for spray nozzles, removing and installing
- Lift cylinder cap, replacing (vehicles 10.00)
- Spray nozzles for headlamp cleaning system, adjusting
- Headlamp washer system, ventilating
- Washer hose connections of washer fluid lines
- Washer hose repairs
- Tightening torques: Windshield wiper and washer system
- Windshield wiper system
- 94 - Lights, Switches - Exterior
- Main headlamps
- Main headlamps
- Main headlamps - assembly overview (vehicles 09.00)
- Main headlamps - assembly overview (vehicles 10.00)
- Headlamp, removing and installing (vehicles 09.00)
- Headlamp, removing and installing (vehicles 10.00)
- Fog lamp, removing and installing (vehicles 10.00)
- Side headlamp locating pin, servicing (vehicles 09.00)
- Headlamp retainers, servicing (vehicles 10.00)
- Bulbs for headlamp, replacing (vehicles 09.00)
- Bulbs for headlamp, replacing (vehicles 10.00)
- Left Headlamp Beam Adjustment Motor V48 and Right Headlamp Beam Adjustment Motor V49, removing and installing (vehicles 09.00)
- Left Headlamp Beam Adjustment Motor V48 and Right Headlamp Beam Adjustment Motor V49, removing and installing (vehicles 10.00)
- Headlamp, adjusting (vehicles 09.00)
- Main headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14
- Main headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14
- Notes on application and safety instructions for gas discharge lamps
- Headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14 - assembly overview (vehicles 09.00)
- Headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14 - assembly overview (vehicles 10.00)
- Bulbs for headlamp with gas discharge lamp, replacing (vehicles 09.00)
- Bulbs for headlamp with gas discharge lamp, replacing (vehicles 10.00)
- Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14 for low beam, replacing
- Left High Beam Headlamp M30 and Right High Beam Headlamp M32, replacing
- Bulb for parking light, replacing
- Left Front Turn Signal Lamp M5 and Right Front Turn Signal Lamp M7, replacing
- Left Headlamp Beam Adjustment Motor V48 and Right Headlamp Beam Adjustment Motor V49, removing and installing (vehicles with headlamps with gas discharge lamp)
- Left High-intensity Gas Discharge Lamp Control Module J343 or Right High-intensity Gas Discharge Lamp Control Module J344, removing and installing (vehicles 09.00)
- Left High-intensity Gas Discharge Lamp Control Module J343 or Right High-intensity Gas Discharge Lamp Control Module J344 (vehicles 10.00)
- Headlamp Range Control Module, removing and installing
- Left Front Level Control System Sensor G78, removing and installing (vehicles 10.00)
- Left Rear Level Control System Sensor G76, removing and installing (vehicles 10.00)
- Headlamps with gas discharge lamps, adjusting
- Front turn signal lamps
- Side turn signal lamp or mirror turn signal lamp, removing and installing
- Taillamps
- Taillamp - assembly overview (vehicles 09.00)
- Taillamp, sedan - assembly overview (vehicles 10.00)
- Taillamp - assembly overview (wagon 10.00)
- Taillamp, removing and installing (vehicles 09.00)
- Taillamp, removing and installing (sedan 10.00)
- Taillamp, removing and installing (wagon 10.00)
- Bulb carrier for taillamp, removing and installing (vehicles 09.00)
- Bulb carrier for taillamp, removing and installing (vehicles 10.00)
- Bulb carrier for taillamp, removing and installing (wagon 10.00)
- License Plate Light X, removing and installing (vehicles 09.00)
- License Plate Light X, removing and installing (vehicles 10.00)
- High-mount Brake Light M25
- Steering column switch, removing and installing
- Steering column switch, removing and installing
- Connector Assignment On Steering Column Switch
- Windshield Wiper/Washer Switch E22, Windshield Wiper Intermittent Regulator E38, Multi-Function Indicator Mode Select Switch E86 and Multi-Function Indicator Memory Switch E109 (vehicles → 07.97)
- Windshield Wiper/Washer Switch E22, Windshield Wiper Intermittent Regulator E38, Multi-Function Indicator Mode Select Switch E86 and Multi-Function Indicator Memory Switch E109 (vehicles 08.97 →)
- Turn Signal Switch E2, Headlamp Dimmer/Flasher Switch E4, Parking Lamp Switch E19
- Cruise Control Switch E45 and Cruise Control -SET- Button E227
- Ignition/Starter Switch D lock cylinder
- Main headlamps
- 96 - Lights, Switches - Interior, Anti-theft
- Immobilizer
- Interior lights and switches
- Glove Compartment Light W6, removing and installing
- Interior lamp, removing and installing
- Luggage Compartment Light W3, removing and installing
- Right Rear Reading Light W12 and Left Rear Reading Light W11
- Right Rear Reading Light W12 with Interior Monitoring Sensor G273 and Left Rear Reading Light W11 with Interior Monitoring Transmitter G274
- Front Passengers Airbag Disabled Indicator Lamp K145, removing and installing
- Headlamp Adjuster E102 and E20 with Headlamp Adjuster Control Illumination L54, removing and installing
- Light Switch E1 and Fog Lamp Switch E23 with Headlamp Switch Illumination L9, removing and installing
- Window regulator switch, removing and installing
- Luggage Compartment Light Switch F5 with Rear Lid Unlock Switch E165, removing and installing (wagon)
- Mirror Adjustment Switch E43 with Mirror Selector Switch E48 with Mirror Adjustment Switch Illumination L78, removing and installing
- Fuel Tank Lid Unlock Button E319, removing and installing (vehicles 09.00)
- Fuel Tank Lid Unlock Button E319 and Rear Lid Remote Unlock Switch E188 with Remote Unlock Switch Illumination L104, removing and installing (vehicles 10.00)
- Switch in center of instrument cluster, removing and installing
- Door contact switch, removing and installing
- Sunroof Regulator E139, removing and installing
- Rear Lid Handle Unlock Switch E234, removing and installing (vehicles 10.00)
- Rear Lid Central Locking System Motor V53, removing and installing (sedan 10.00)
- Rear Lid Central Locking System Motor V53, removing and installing (wagon 10.00)
- Anti-theft protection system with interior monitoring
- Anti-theft protection system with interior monitoring
- Assembly overview
- Comfort System Central Control Module J393
- Interior Monitoring Sensor G273, right and Interior Monitoring Transmitter G274, left, removing and installing
- Interior Monitoring Deactivation Switch E267 with Interior Monitoring Deactivation Switch Illumination L118, removing and installing
- Alarm Horn H12, removing and installing
- Alarm Horn H8, removing and installing
- 97 - Wiring
- Vehicle Diagnosis, Testing and Information Systems
- Fuse holder and relay carrier, removing and installing
- Fuse holder and relay carrier, removing and installing
- Fuse holder, removing and installing
- Relay panel and 13-pin relay carrier, removing and installing
- Protective housing for control modules in plenum chamber, removing and installing
- Secondary relay carrier with secondary fuse holder, removing and installing
- Wiring harness and connectors, repairing
- 27 - Battery, Starter, Generator, Cruise control
- Electrical Equipment
- Charging Systems
- Electrical Equipment
- 27 - Battery, Starter, Generator, Cruise control
- Battery A
- Battery, checking
- Charge battery
- Charge battery
- Battery charging unit VAS 5095 A
- Notes
- Device description of Battery charging unit VAS 5095 A
- Charging battery using battery charging unit VAS 5095 A
- Charging severely discharged battery using battery charging unit VAS 5095 A
- Assistance mode using battery charging unit VAS 5095 A
- Floating operation / charge retention using battery charging unit VAS 5095 A
- Battery charging unit VAS 5900
- Notes
- Device description of Battery charging unit VAS 5900
- Charging battery using battery charging unit VAS 5900
- Service charging using battery charging unit VAS 5900
- Charging severely discharged batteries using battery charging unit VAS 5900
- Assistance mode using battery charging unit VAS 5900
- Charge retention using battery charging unit VAS 5900
- Severely discharged batteries
- Battery A, disconnecting and connecting
- Battery A, removing and installing
- Tightening torques: Battery A
- Starter B
- Tightening torques: Starter
- Generator C
- Generator C
- Characteristics of compact generators
- V-belt, checking
- Ribbed belt, checking
- Ribbed belt, checking (8-cylinder gasoline engine)
- Generator, checking
- 4-cylinder gasoline engine (vehicles 04.99)
- 4-cylinder gasoline engine (vehicles 05.99)
- 6-cylinder gasoline engine (vehicles 04.99)
- 6-cylinder gasoline engine (vehicles 05.99)
- Generator, 8-cylinder gasoline engine
- 4-cylinder diesel engine (vehicles 04.99)
- 4-cylinder diesel engine (vehicles 05.99)
- Ribbed Belt Drives
- 4-cylinder gasoline engines, engine codes ADP, ADR, AEB, ARG, APT, ANB, APU without A/C compressor
- 4-cylinder gasoline engines, engine codes ADP, ADR, AEB, ARG, APT, ANB, APU with A/C compressor
- 4-cylinder gasoline engines, engine codes AHL, ALZ, ANA, ARM, ASU, AUZ, AWT, AZM without A/C compressor
- 4-cylinder gasoline engines, engine codes AHL, ALZ, ANA, ARM, ASU, AUZ, AWT, AZM with A/C compressor
- 5-cylinder gasoline engines, engine codes AGZ, AZX without A/C compressor
- 5-cylinder gasoline engines, engine codes AGZ, AZX with A/C compressor
- 6-cylinder gasoline engines, engine codes ACK, ALG, AMX, APR, AQD without A/C compressor
- 6-cylinder gasoline engines, engine codes ACK, ALG, AMX, APR, AQD with A/C compressor
- 8-cylinder gasoline engine with A/C compressor
- 4-cylinder diesel engines, engine codes AFN, AHH, AHU, AVG without A/C compressor
- 4-cylinder diesel engines, engine codes AFN, AHH, AHU, AVG with A/C compressor
- 4-cylinder diesel engines, engine codes AJM, ATJ, AVB, AVF, AWX, BGW without A/C compressor
- 4-cylinder diesel engines, engine codes AJM, ATJ, AVB, AVF, AWX, BGW with A/C compressor
- 6-cylinder diesel engines, engine codes AFB, AKN without A/C compressor
- 6-cylinder diesel engines, engine codes AFB, AKN with A/C compressor
- Carbon brushes for generator C, checking (vehicles 04.99)
- Carbon brushes for generator C, checking (vehicles 05.99)
- Voltage regulator C1 for generator C, removing and installing (vehicles 04.99)
- Voltage regulator C1 for generator C, removing and installing (vehicles 05.99)
- Ribbed belt pulley at generator C, removing and installing
- Ribbed belt pulley with free wheel, installing
- Tightening torques: Generator
- Cruise Control System (CCS), removing and installing (vehicles without Electronic Power Control (EPC))
- Cruise Control System (CCS), removing and installing (vehicles with Electronic Power Control (EPC))
- 90 - Instruments
- Instrument cluster
- Instrument cluster
- Instrument cluster, replacing
- Instrument cluster, removing and installing
- Bulbs in instrument cluster, replacing
- Connector assignment of connectors on instrument cluster (vehicles 04.99)
- Connector assignment of connectors on instrument cluster (vehicles 05.99 04.01)
- Connector assignment of connectors on instrument cluster (vehicles 05.01)
- Indicator lamp symbols in instrument cluster (vehicles 11.03)
- Description of display controls
- Instrument cluster
- 92 - Windshield wiper and washer system
- Windshield wiper system
- Windshield wiper system
- Front windshield wiper system, removing and installing
- Notes
- Windshield wiper system, removing
- Wiper arms, removing
- Plenum chamber cover, removing
- Cowl, removing
- Wiper frame with linkage and Windshield Wiper Motor V, removing
- Removing Windshield Wiper Motor V from wiper frame
- Installing Windshield Wiper Motor V into wiper frame
- Wiper frame with linkage and Windshield Wiper Motor V, installing
- Wiper arms, removing and installing
- Windshield wiper rest position, adjusting
- Wiper blade, removing and installing
- Aero wipers, removing and installing
- Rain sensor G213, removing and installing
- Installation of new adhesive pad at rain sensor (Valeo)
- Windshield washer system
- Windshield washer system
- Windshield washer system - assembly overview
- Tank for windshield washer system and headlamp cleaning system, removing and installing
- Windshield and Rear Window Washer Pump V59, removing and installing
- Spray nozzles for windshield washer system, removing and installing
- Spray nozzles for windshield washer system, adjusting
- Rear window wiper system
- Rear window washer system
- Headlamp cleaning system
- Headlamp cleaning system
- Headlamp cleaning system - assembly overview
- Headlamp Washer Pump V11, removing and installing
- Lift cylinder for spray nozzles, removing and installing
- Lift cylinder cap, replacing (vehicles 10.00)
- Spray nozzles for headlamp cleaning system, adjusting
- Headlamp washer system, ventilating
- Washer hose connections of washer fluid lines
- Washer hose repairs
- Tightening torques: Windshield wiper and washer system
- Windshield wiper system
- 94 - Lights, Switches - Exterior
- Main headlamps
- Main headlamps
- Main headlamps - assembly overview (vehicles 09.00)
- Main headlamps - assembly overview (vehicles 10.00)
- Headlamp, removing and installing (vehicles 09.00)
- Headlamp, removing and installing (vehicles 10.00)
- Fog lamp, removing and installing (vehicles 10.00)
- Side headlamp locating pin, servicing (vehicles 09.00)
- Headlamp retainers, servicing (vehicles 10.00)
- Bulbs for headlamp, replacing (vehicles 09.00)
- Bulbs for headlamp, replacing (vehicles 10.00)
- Left Headlamp Beam Adjustment Motor V48 and Right Headlamp Beam Adjustment Motor V49, removing and installing (vehicles 09.00)
- Left Headlamp Beam Adjustment Motor V48 and Right Headlamp Beam Adjustment Motor V49, removing and installing (vehicles 10.00)
- Headlamp, adjusting (vehicles 09.00)
- Main headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14
- Main headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14
- Notes on application and safety instructions for gas discharge lamps
- Headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14 - assembly overview (vehicles 09.00)
- Headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14 - assembly overview (vehicles 10.00)
- Bulbs for headlamp with gas discharge lamp, replacing (vehicles 09.00)
- Bulbs for headlamp with gas discharge lamp, replacing (vehicles 10.00)
- Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14 for low beam, replacing
- Left High Beam Headlamp M30 and Right High Beam Headlamp M32, replacing
- Bulb for parking light, replacing
- Left Front Turn Signal Lamp M5 and Right Front Turn Signal Lamp M7, replacing
- Left Headlamp Beam Adjustment Motor V48 and Right Headlamp Beam Adjustment Motor V49, removing and installing (vehicles with headlamps with gas discharge lamp)
- Left High-intensity Gas Discharge Lamp Control Module J343 or Right High-intensity Gas Discharge Lamp Control Module J344, removing and installing (vehicles 09.00)
- Left High-intensity Gas Discharge Lamp Control Module J343 or Right High-intensity Gas Discharge Lamp Control Module J344 (vehicles 10.00)
- Headlamp Range Control Module, removing and installing
- Left Front Level Control System Sensor G78, removing and installing (vehicles 10.00)
- Left Rear Level Control System Sensor G76, removing and installing (vehicles 10.00)
- Headlamps with gas discharge lamps, adjusting
- Front turn signal lamps
- Side turn signal lamp or mirror turn signal lamp, removing and installing
- Taillamps
- Taillamp - assembly overview (vehicles 09.00)
- Taillamp, sedan - assembly overview (vehicles 10.00)
- Taillamp - assembly overview (wagon 10.00)
- Taillamp, removing and installing (vehicles 09.00)
- Taillamp, removing and installing (sedan 10.00)
- Taillamp, removing and installing (wagon 10.00)
- Bulb carrier for taillamp, removing and installing (vehicles 09.00)
- Bulb carrier for taillamp, removing and installing (vehicles 10.00)
- Bulb carrier for taillamp, removing and installing (wagon 10.00)
- License Plate Light X, removing and installing (vehicles 09.00)
- License Plate Light X, removing and installing (vehicles 10.00)
- High-mount Brake Light M25
- Steering column switch, removing and installing
- Steering column switch, removing and installing
- Connector Assignment On Steering Column Switch
- Windshield Wiper/Washer Switch E22, Windshield Wiper Intermittent Regulator E38, Multi-Function Indicator Mode Select Switch E86 and Multi-Function Indicator Memory Switch E109 (vehicles → 07.97)
- Windshield Wiper/Washer Switch E22, Windshield Wiper Intermittent Regulator E38, Multi-Function Indicator Mode Select Switch E86 and Multi-Function Indicator Memory Switch E109 (vehicles 08.97 →)
- Turn Signal Switch E2, Headlamp Dimmer/Flasher Switch E4, Parking Lamp Switch E19
- Cruise Control Switch E45 and Cruise Control -SET- Button E227
- Ignition/Starter Switch D lock cylinder
- Main headlamps
- 96 - Lights, Switches - Interior, Anti-theft
- Immobilizer
- Interior lights and switches
- Glove Compartment Light W6, removing and installing
- Interior lamp, removing and installing
- Luggage Compartment Light W3, removing and installing
- Right Rear Reading Light W12 and Left Rear Reading Light W11
- Right Rear Reading Light W12 with Interior Monitoring Sensor G273 and Left Rear Reading Light W11 with Interior Monitoring Transmitter G274
- Front Passengers Airbag Disabled Indicator Lamp K145, removing and installing
- Headlamp Adjuster E102 and E20 with Headlamp Adjuster Control Illumination L54, removing and installing
- Light Switch E1 and Fog Lamp Switch E23 with Headlamp Switch Illumination L9, removing and installing
- Window regulator switch, removing and installing
- Luggage Compartment Light Switch F5 with Rear Lid Unlock Switch E165, removing and installing (wagon)
- Mirror Adjustment Switch E43 with Mirror Selector Switch E48 with Mirror Adjustment Switch Illumination L78, removing and installing
- Fuel Tank Lid Unlock Button E319, removing and installing (vehicles 09.00)
- Fuel Tank Lid Unlock Button E319 and Rear Lid Remote Unlock Switch E188 with Remote Unlock Switch Illumination L104, removing and installing (vehicles 10.00)
- Switch in center of instrument cluster, removing and installing
- Door contact switch, removing and installing
- Sunroof Regulator E139, removing and installing
- Rear Lid Handle Unlock Switch E234, removing and installing (vehicles 10.00)
- Rear Lid Central Locking System Motor V53, removing and installing (sedan 10.00)
- Rear Lid Central Locking System Motor V53, removing and installing (wagon 10.00)
- Anti-theft protection system with interior monitoring
- Anti-theft protection system with interior monitoring
- Assembly overview
- Comfort System Central Control Module J393
- Interior Monitoring Sensor G273, right and Interior Monitoring Transmitter G274, left, removing and installing
- Interior Monitoring Deactivation Switch E267 with Interior Monitoring Deactivation Switch Illumination L118, removing and installing
- Alarm Horn H12, removing and installing
- Alarm Horn H8, removing and installing
- 97 - Wiring
- Vehicle Diagnosis, Testing and Information Systems
- Fuse holder and relay carrier, removing and installing
- Fuse holder and relay carrier, removing and installing
- Fuse holder, removing and installing
- Relay panel and 13-pin relay carrier, removing and installing
- Protective housing for control modules in plenum chamber, removing and installing
- Secondary relay carrier with secondary fuse holder, removing and installing
- Wiring harness and connectors, repairing
- 27 - Battery, Starter, Generator, Cruise control
- Electrical Equipment
- Component Locations
- Fuses & Circuit Breakers
- Electrical Equipment
- 27 - Battery, Starter, Generator, Cruise control
- Battery A
- Battery, checking
- Charge battery
- Charge battery
- Battery charging unit VAS 5095 A
- Notes
- Device description of Battery charging unit VAS 5095 A
- Charging battery using battery charging unit VAS 5095 A
- Charging severely discharged battery using battery charging unit VAS 5095 A
- Assistance mode using battery charging unit VAS 5095 A
- Floating operation / charge retention using battery charging unit VAS 5095 A
- Battery charging unit VAS 5900
- Notes
- Device description of Battery charging unit VAS 5900
- Charging battery using battery charging unit VAS 5900
- Service charging using battery charging unit VAS 5900
- Charging severely discharged batteries using battery charging unit VAS 5900
- Assistance mode using battery charging unit VAS 5900
- Charge retention using battery charging unit VAS 5900
- Severely discharged batteries
- Battery A, disconnecting and connecting
- Battery A, removing and installing
- Tightening torques: Battery A
- Starter B
- Tightening torques: Starter
- Generator C
- Generator C
- Characteristics of compact generators
- V-belt, checking
- Ribbed belt, checking
- Ribbed belt, checking (8-cylinder gasoline engine)
- Generator, checking
- 4-cylinder gasoline engine (vehicles 04.99)
- 4-cylinder gasoline engine (vehicles 05.99)
- 6-cylinder gasoline engine (vehicles 04.99)
- 6-cylinder gasoline engine (vehicles 05.99)
- Generator, 8-cylinder gasoline engine
- 4-cylinder diesel engine (vehicles 04.99)
- 4-cylinder diesel engine (vehicles 05.99)
- Ribbed Belt Drives
- 4-cylinder gasoline engines, engine codes ADP, ADR, AEB, ARG, APT, ANB, APU without A/C compressor
- 4-cylinder gasoline engines, engine codes ADP, ADR, AEB, ARG, APT, ANB, APU with A/C compressor
- 4-cylinder gasoline engines, engine codes AHL, ALZ, ANA, ARM, ASU, AUZ, AWT, AZM without A/C compressor
- 4-cylinder gasoline engines, engine codes AHL, ALZ, ANA, ARM, ASU, AUZ, AWT, AZM with A/C compressor
- 5-cylinder gasoline engines, engine codes AGZ, AZX without A/C compressor
- 5-cylinder gasoline engines, engine codes AGZ, AZX with A/C compressor
- 6-cylinder gasoline engines, engine codes ACK, ALG, AMX, APR, AQD without A/C compressor
- 6-cylinder gasoline engines, engine codes ACK, ALG, AMX, APR, AQD with A/C compressor
- 8-cylinder gasoline engine with A/C compressor
- 4-cylinder diesel engines, engine codes AFN, AHH, AHU, AVG without A/C compressor
- 4-cylinder diesel engines, engine codes AFN, AHH, AHU, AVG with A/C compressor
- 4-cylinder diesel engines, engine codes AJM, ATJ, AVB, AVF, AWX, BGW without A/C compressor
- 4-cylinder diesel engines, engine codes AJM, ATJ, AVB, AVF, AWX, BGW with A/C compressor
- 6-cylinder diesel engines, engine codes AFB, AKN without A/C compressor
- 6-cylinder diesel engines, engine codes AFB, AKN with A/C compressor
- Carbon brushes for generator C, checking (vehicles 04.99)
- Carbon brushes for generator C, checking (vehicles 05.99)
- Voltage regulator C1 for generator C, removing and installing (vehicles 04.99)
- Voltage regulator C1 for generator C, removing and installing (vehicles 05.99)
- Ribbed belt pulley at generator C, removing and installing
- Ribbed belt pulley with free wheel, installing
- Tightening torques: Generator
- Cruise Control System (CCS), removing and installing (vehicles without Electronic Power Control (EPC))
- Cruise Control System (CCS), removing and installing (vehicles with Electronic Power Control (EPC))
- 90 - Instruments
- Instrument cluster
- Instrument cluster
- Instrument cluster, replacing
- Instrument cluster, removing and installing
- Bulbs in instrument cluster, replacing
- Connector assignment of connectors on instrument cluster (vehicles 04.99)
- Connector assignment of connectors on instrument cluster (vehicles 05.99 04.01)
- Connector assignment of connectors on instrument cluster (vehicles 05.01)
- Indicator lamp symbols in instrument cluster (vehicles 11.03)
- Description of display controls
- Instrument cluster
- 92 - Windshield wiper and washer system
- Windshield wiper system
- Windshield wiper system
- Front windshield wiper system, removing and installing
- Notes
- Windshield wiper system, removing
- Wiper arms, removing
- Plenum chamber cover, removing
- Cowl, removing
- Wiper frame with linkage and Windshield Wiper Motor V, removing
- Removing Windshield Wiper Motor V from wiper frame
- Installing Windshield Wiper Motor V into wiper frame
- Wiper frame with linkage and Windshield Wiper Motor V, installing
- Wiper arms, removing and installing
- Windshield wiper rest position, adjusting
- Wiper blade, removing and installing
- Aero wipers, removing and installing
- Rain sensor G213, removing and installing
- Installation of new adhesive pad at rain sensor (Valeo)
- Windshield washer system
- Windshield washer system
- Windshield washer system - assembly overview
- Tank for windshield washer system and headlamp cleaning system, removing and installing
- Windshield and Rear Window Washer Pump V59, removing and installing
- Spray nozzles for windshield washer system, removing and installing
- Spray nozzles for windshield washer system, adjusting
- Rear window wiper system
- Rear window washer system
- Headlamp cleaning system
- Headlamp cleaning system
- Headlamp cleaning system - assembly overview
- Headlamp Washer Pump V11, removing and installing
- Lift cylinder for spray nozzles, removing and installing
- Lift cylinder cap, replacing (vehicles 10.00)
- Spray nozzles for headlamp cleaning system, adjusting
- Headlamp washer system, ventilating
- Washer hose connections of washer fluid lines
- Washer hose repairs
- Tightening torques: Windshield wiper and washer system
- Windshield wiper system
- 94 - Lights, Switches - Exterior
- Main headlamps
- Main headlamps
- Main headlamps - assembly overview (vehicles 09.00)
- Main headlamps - assembly overview (vehicles 10.00)
- Headlamp, removing and installing (vehicles 09.00)
- Headlamp, removing and installing (vehicles 10.00)
- Fog lamp, removing and installing (vehicles 10.00)
- Side headlamp locating pin, servicing (vehicles 09.00)
- Headlamp retainers, servicing (vehicles 10.00)
- Bulbs for headlamp, replacing (vehicles 09.00)
- Bulbs for headlamp, replacing (vehicles 10.00)
- Left Headlamp Beam Adjustment Motor V48 and Right Headlamp Beam Adjustment Motor V49, removing and installing (vehicles 09.00)
- Left Headlamp Beam Adjustment Motor V48 and Right Headlamp Beam Adjustment Motor V49, removing and installing (vehicles 10.00)
- Headlamp, adjusting (vehicles 09.00)
- Main headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14
- Main headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14
- Notes on application and safety instructions for gas discharge lamps
- Headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14 - assembly overview (vehicles 09.00)
- Headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14 - assembly overview (vehicles 10.00)
- Bulbs for headlamp with gas discharge lamp, replacing (vehicles 09.00)
- Bulbs for headlamp with gas discharge lamp, replacing (vehicles 10.00)
- Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14 for low beam, replacing
- Left High Beam Headlamp M30 and Right High Beam Headlamp M32, replacing
- Bulb for parking light, replacing
- Left Front Turn Signal Lamp M5 and Right Front Turn Signal Lamp M7, replacing
- Left Headlamp Beam Adjustment Motor V48 and Right Headlamp Beam Adjustment Motor V49, removing and installing (vehicles with headlamps with gas discharge lamp)
- Left High-intensity Gas Discharge Lamp Control Module J343 or Right High-intensity Gas Discharge Lamp Control Module J344, removing and installing (vehicles 09.00)
- Left High-intensity Gas Discharge Lamp Control Module J343 or Right High-intensity Gas Discharge Lamp Control Module J344 (vehicles 10.00)
- Headlamp Range Control Module, removing and installing
- Left Front Level Control System Sensor G78, removing and installing (vehicles 10.00)
- Left Rear Level Control System Sensor G76, removing and installing (vehicles 10.00)
- Headlamps with gas discharge lamps, adjusting
- Front turn signal lamps
- Side turn signal lamp or mirror turn signal lamp, removing and installing
- Taillamps
- Taillamp - assembly overview (vehicles 09.00)
- Taillamp, sedan - assembly overview (vehicles 10.00)
- Taillamp - assembly overview (wagon 10.00)
- Taillamp, removing and installing (vehicles 09.00)
- Taillamp, removing and installing (sedan 10.00)
- Taillamp, removing and installing (wagon 10.00)
- Bulb carrier for taillamp, removing and installing (vehicles 09.00)
- Bulb carrier for taillamp, removing and installing (vehicles 10.00)
- Bulb carrier for taillamp, removing and installing (wagon 10.00)
- License Plate Light X, removing and installing (vehicles 09.00)
- License Plate Light X, removing and installing (vehicles 10.00)
- High-mount Brake Light M25
- Steering column switch, removing and installing
- Steering column switch, removing and installing
- Connector Assignment On Steering Column Switch
- Windshield Wiper/Washer Switch E22, Windshield Wiper Intermittent Regulator E38, Multi-Function Indicator Mode Select Switch E86 and Multi-Function Indicator Memory Switch E109 (vehicles → 07.97)
- Windshield Wiper/Washer Switch E22, Windshield Wiper Intermittent Regulator E38, Multi-Function Indicator Mode Select Switch E86 and Multi-Function Indicator Memory Switch E109 (vehicles 08.97 →)
- Turn Signal Switch E2, Headlamp Dimmer/Flasher Switch E4, Parking Lamp Switch E19
- Cruise Control Switch E45 and Cruise Control -SET- Button E227
- Ignition/Starter Switch D lock cylinder
- Main headlamps
- 96 - Lights, Switches - Interior, Anti-theft
- Immobilizer
- Interior lights and switches
- Glove Compartment Light W6, removing and installing
- Interior lamp, removing and installing
- Luggage Compartment Light W3, removing and installing
- Right Rear Reading Light W12 and Left Rear Reading Light W11
- Right Rear Reading Light W12 with Interior Monitoring Sensor G273 and Left Rear Reading Light W11 with Interior Monitoring Transmitter G274
- Front Passengers Airbag Disabled Indicator Lamp K145, removing and installing
- Headlamp Adjuster E102 and E20 with Headlamp Adjuster Control Illumination L54, removing and installing
- Light Switch E1 and Fog Lamp Switch E23 with Headlamp Switch Illumination L9, removing and installing
- Window regulator switch, removing and installing
- Luggage Compartment Light Switch F5 with Rear Lid Unlock Switch E165, removing and installing (wagon)
- Mirror Adjustment Switch E43 with Mirror Selector Switch E48 with Mirror Adjustment Switch Illumination L78, removing and installing
- Fuel Tank Lid Unlock Button E319, removing and installing (vehicles 09.00)
- Fuel Tank Lid Unlock Button E319 and Rear Lid Remote Unlock Switch E188 with Remote Unlock Switch Illumination L104, removing and installing (vehicles 10.00)
- Switch in center of instrument cluster, removing and installing
- Door contact switch, removing and installing
- Sunroof Regulator E139, removing and installing
- Rear Lid Handle Unlock Switch E234, removing and installing (vehicles 10.00)
- Rear Lid Central Locking System Motor V53, removing and installing (sedan 10.00)
- Rear Lid Central Locking System Motor V53, removing and installing (wagon 10.00)
- Anti-theft protection system with interior monitoring
- Anti-theft protection system with interior monitoring
- Assembly overview
- Comfort System Central Control Module J393
- Interior Monitoring Sensor G273, right and Interior Monitoring Transmitter G274, left, removing and installing
- Interior Monitoring Deactivation Switch E267 with Interior Monitoring Deactivation Switch Illumination L118, removing and installing
- Alarm Horn H12, removing and installing
- Alarm Horn H8, removing and installing
- 97 - Wiring
- Vehicle Diagnosis, Testing and Information Systems
- Fuse holder and relay carrier, removing and installing
- Fuse holder and relay carrier, removing and installing
- Fuse holder, removing and installing
- Relay panel and 13-pin relay carrier, removing and installing
- Protective housing for control modules in plenum chamber, removing and installing
- Secondary relay carrier with secondary fuse holder, removing and installing
- Wiring harness and connectors, repairing
- 27 - Battery, Starter, Generator, Cruise control
- Fuses & Circuit Breakers
- Electrical Equipment
- Gauges
- Body Interior
- 68 - Interior equipment
- Rearview mirror
- Storage compartments, covers and trim
- Center console, removing and installing 09.00
- Center console, removing and installing 10.00
- Front ashtray, removing
- Rear ashtray, removing and installing 09.00
- Center armrest, removing 09.00
- Selector lever cover, removing and installing
- Panels for front beverage holder, removing
- Storage compartment on drivers side, removing
- Passenger-side storage compartment, removing
- Lock cylinder for glove compartment, removing and installing
- Cover for outside rearview mirror, removing
- Sun visor, removing
- Grab handle
- Sill panel trim
- Screen separator wall
- 69 - Passenger protection - Airbags, Seat belts
- Seatbelts
- Safety precautions for seatbelt tensioners
- Disposing (deploying) of belt tensioner units
- Front seatbelts with belt tensioner, assembly overview 09.00
- Front seatbelts with belt tensioner, assembly overview 10.00
- Belt buckle, removing and installing
- Rear seatbelt with belt tensioner, assembly overview
- Rear center seatbelt, assembly overview
- Inspection of seatbelts
- Child seat anchors (LATCH system Lower Anchors and Tethers for CHildren), inspecting after accident
- Airbag
- Tools
- Component locations 09.00 - overview
- Component locations 10.00 - overview
- Safety precautions when working on airbags
- Airbag units, disposal (deploying)
- Airbag unit, replacing after an accident
- Driver side airbag unit, removing and installing
- Steering wheel, removing and installing
- Return spring with slip ring -F138-, removing and installing
- Passenger side airbag unit, removing and installing
- Airbag control module -J234-, removing and installing
- Drivers side/passengers side side curtain airbag, removing and installing
- Drivers side/passengers side side curtain airbag (Recaro seat), removing and installing
- Crash sensor for drivers side/passengers side side curtain airbag, removing and installing
- Drivers side/passengers side side curtain airbag (Sedan), removing and installing
- Drivers side/passengers side side curtain airbag (Wagon), removing and installing
- Components, adapting
- Deformation elements
- Tools
- Deformation elements (sidemount) (Sedan without sunroof), removing and installing
- Deformation elements (molded headliner) (Sedan without sunroof), retrofitting
- Deformation elements (molded headliner) (Sedan with sunroof), retrofitting
- Deformation elements (C-pillar) (Sedan), removing and installing
- Deformation elements (installation unit) (sunroof), retrofitting
- Deformation elements (side curtain airbag) (vehicles without sunroof), removing and installing
- Deformation elements (side mount) (Wagon without sunroof), removing and installing
- Deformation elements (molded headliner) (Wagon with sunroof), retrofitting
- Seatbelts
- 70 - Interior trim
- Instrument panel, removing and installing
- Door trim
- Pillar and side trim
- Pillar and side trim
- Upper A-pillar trim, removing and installing
- Lower A-pillar trim, removing and installing
- Upper B-pillar trim, removing and installing
- Lower B-pillar trim, removing and installing
- Upper C/D-pillar trim (Sedan), removing and installing
- Upper C-pillar trim (Wagon), removing and installing
- Lower C-pillar trim, removing and installing
- Upper D-pillar trim, removing and installing (wagon)
- Rear shelf, removing and installing
- Luggage compartment trim
- Tools
- Luggage compartment trim, removing and installing
- Rear lock carrier cover, removing and installing
- Rear lid trim, removing and installing 09.00
- Rear lid trim, removing and installing 10.00
- Rear lid trim with emergency release lever (US vehicles only) 10.00 , removing and installing
- Luggage compartment trim, removing and installing (wagon)
- Assembly overview
- Rear lock carrier cover, removing and installing (Wagon)
- Luggage compartment cover, removing and installing
- Rear lid trim, removing and installing (wagon) 09.00
- Rear lid trim, removing and installing (wagon) 10.00
- Remove storage area floor covering (Wagon)
- Roof trim panels
- 72 - Seat - Frames
- Front seats
- Tools
- Front seats, removing and installing
- Front backrest, removing and installing
- Lumbar support, removing and installing
- 8-way seat trim, removing
- 8-way seat control module, removing
- 8-way seat operating unit, removing
- 8-way seat fore and aft adjustment, removing
- Front drive for seat height adjustment for 8-way seat, removing
- Rear drive for seat height adjustment for 8-way seat, removing
- Drive for backrest adjustment for 8-way seat, removing
- Recaro seat (front)
- Tools
- Recaro seat, removing and installing
- Trim, backrest mounting brackets, removing and installing
- Seat cushion extension, removing and installing
- Spring cover, removing and installing
- Seating area, removing and installing
- Side seat trim panels, removing and installing
- Backrest, removing and installing
- Backrest shell, removing and installing
- 2-way lumbar support, removing and installing
- 2-way lumbar support motor with transmission, removing and installing
- Motor for seat height adjustment, removing and installing
- Backrest motor with transmission, removing and installing
- Switch unit, removing and installing
- Rear seats
- Seatbench, removing and installing (Sedan)
- Seatbench, removing and installing (Wagon)
- Rear backrest (one piece), removing and installing
- Rear backrest (two pieces), removing and installing
- Rear backrest (W8 Sedan), removing and installing
- Left backrest lock, removing and installing
- Seatbench with integrated child seat, retrofitting
- Seatbench with integrated child seat, retrofitting (Wagon)
- Rear lower anchor bracket for LATCH "Lower Anchors and Tethers for CHildren", installing
- Front seats
- 74 - Seats - Upholstery, Covers
- Front seat cushion and cover
- Cover and cushion Recaro seat
- Rear seat upholstery and cover
- Seat heating elements
- 68 - Interior equipment
- Comfort System
- Electrical Equipment
- 27 - Battery, Starter, Generator, Cruise control
- Battery A
- Battery, checking
- Charge battery
- Charge battery
- Battery charging unit VAS 5095 A
- Notes
- Device description of Battery charging unit VAS 5095 A
- Charging battery using battery charging unit VAS 5095 A
- Charging severely discharged battery using battery charging unit VAS 5095 A
- Assistance mode using battery charging unit VAS 5095 A
- Floating operation / charge retention using battery charging unit VAS 5095 A
- Battery charging unit VAS 5900
- Notes
- Device description of Battery charging unit VAS 5900
- Charging battery using battery charging unit VAS 5900
- Service charging using battery charging unit VAS 5900
- Charging severely discharged batteries using battery charging unit VAS 5900
- Assistance mode using battery charging unit VAS 5900
- Charge retention using battery charging unit VAS 5900
- Severely discharged batteries
- Battery A, disconnecting and connecting
- Battery A, removing and installing
- Tightening torques: Battery A
- Starter B
- Tightening torques: Starter
- Generator C
- Generator C
- Characteristics of compact generators
- V-belt, checking
- Ribbed belt, checking
- Ribbed belt, checking (8-cylinder gasoline engine)
- Generator, checking
- 4-cylinder gasoline engine (vehicles 04.99)
- 4-cylinder gasoline engine (vehicles 05.99)
- 6-cylinder gasoline engine (vehicles 04.99)
- 6-cylinder gasoline engine (vehicles 05.99)
- Generator, 8-cylinder gasoline engine
- 4-cylinder diesel engine (vehicles 04.99)
- 4-cylinder diesel engine (vehicles 05.99)
- Ribbed Belt Drives
- 4-cylinder gasoline engines, engine codes ADP, ADR, AEB, ARG, APT, ANB, APU without A/C compressor
- 4-cylinder gasoline engines, engine codes ADP, ADR, AEB, ARG, APT, ANB, APU with A/C compressor
- 4-cylinder gasoline engines, engine codes AHL, ALZ, ANA, ARM, ASU, AUZ, AWT, AZM without A/C compressor
- 4-cylinder gasoline engines, engine codes AHL, ALZ, ANA, ARM, ASU, AUZ, AWT, AZM with A/C compressor
- 5-cylinder gasoline engines, engine codes AGZ, AZX without A/C compressor
- 5-cylinder gasoline engines, engine codes AGZ, AZX with A/C compressor
- 6-cylinder gasoline engines, engine codes ACK, ALG, AMX, APR, AQD without A/C compressor
- 6-cylinder gasoline engines, engine codes ACK, ALG, AMX, APR, AQD with A/C compressor
- 8-cylinder gasoline engine with A/C compressor
- 4-cylinder diesel engines, engine codes AFN, AHH, AHU, AVG without A/C compressor
- 4-cylinder diesel engines, engine codes AFN, AHH, AHU, AVG with A/C compressor
- 4-cylinder diesel engines, engine codes AJM, ATJ, AVB, AVF, AWX, BGW without A/C compressor
- 4-cylinder diesel engines, engine codes AJM, ATJ, AVB, AVF, AWX, BGW with A/C compressor
- 6-cylinder diesel engines, engine codes AFB, AKN without A/C compressor
- 6-cylinder diesel engines, engine codes AFB, AKN with A/C compressor
- Carbon brushes for generator C, checking (vehicles 04.99)
- Carbon brushes for generator C, checking (vehicles 05.99)
- Voltage regulator C1 for generator C, removing and installing (vehicles 04.99)
- Voltage regulator C1 for generator C, removing and installing (vehicles 05.99)
- Ribbed belt pulley at generator C, removing and installing
- Ribbed belt pulley with free wheel, installing
- Tightening torques: Generator
- Cruise Control System (CCS), removing and installing (vehicles without Electronic Power Control (EPC))
- Cruise Control System (CCS), removing and installing (vehicles with Electronic Power Control (EPC))
- 90 - Instruments
- Instrument cluster
- Instrument cluster
- Instrument cluster, replacing
- Instrument cluster, removing and installing
- Bulbs in instrument cluster, replacing
- Connector assignment of connectors on instrument cluster (vehicles 04.99)
- Connector assignment of connectors on instrument cluster (vehicles 05.99 04.01)
- Connector assignment of connectors on instrument cluster (vehicles 05.01)
- Indicator lamp symbols in instrument cluster (vehicles 11.03)
- Description of display controls
- Instrument cluster
- 92 - Windshield wiper and washer system
- Windshield wiper system
- Windshield wiper system
- Front windshield wiper system, removing and installing
- Notes
- Windshield wiper system, removing
- Wiper arms, removing
- Plenum chamber cover, removing
- Cowl, removing
- Wiper frame with linkage and Windshield Wiper Motor V, removing
- Removing Windshield Wiper Motor V from wiper frame
- Installing Windshield Wiper Motor V into wiper frame
- Wiper frame with linkage and Windshield Wiper Motor V, installing
- Wiper arms, removing and installing
- Windshield wiper rest position, adjusting
- Wiper blade, removing and installing
- Aero wipers, removing and installing
- Rain sensor G213, removing and installing
- Installation of new adhesive pad at rain sensor (Valeo)
- Windshield washer system
- Windshield washer system
- Windshield washer system - assembly overview
- Tank for windshield washer system and headlamp cleaning system, removing and installing
- Windshield and Rear Window Washer Pump V59, removing and installing
- Spray nozzles for windshield washer system, removing and installing
- Spray nozzles for windshield washer system, adjusting
- Rear window wiper system
- Rear window washer system
- Headlamp cleaning system
- Headlamp cleaning system
- Headlamp cleaning system - assembly overview
- Headlamp Washer Pump V11, removing and installing
- Lift cylinder for spray nozzles, removing and installing
- Lift cylinder cap, replacing (vehicles 10.00)
- Spray nozzles for headlamp cleaning system, adjusting
- Headlamp washer system, ventilating
- Washer hose connections of washer fluid lines
- Washer hose repairs
- Tightening torques: Windshield wiper and washer system
- Windshield wiper system
- 94 - Lights, Switches - Exterior
- Main headlamps
- Main headlamps
- Main headlamps - assembly overview (vehicles 09.00)
- Main headlamps - assembly overview (vehicles 10.00)
- Headlamp, removing and installing (vehicles 09.00)
- Headlamp, removing and installing (vehicles 10.00)
- Fog lamp, removing and installing (vehicles 10.00)
- Side headlamp locating pin, servicing (vehicles 09.00)
- Headlamp retainers, servicing (vehicles 10.00)
- Bulbs for headlamp, replacing (vehicles 09.00)
- Bulbs for headlamp, replacing (vehicles 10.00)
- Left Headlamp Beam Adjustment Motor V48 and Right Headlamp Beam Adjustment Motor V49, removing and installing (vehicles 09.00)
- Left Headlamp Beam Adjustment Motor V48 and Right Headlamp Beam Adjustment Motor V49, removing and installing (vehicles 10.00)
- Headlamp, adjusting (vehicles 09.00)
- Main headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14
- Main headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14
- Notes on application and safety instructions for gas discharge lamps
- Headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14 - assembly overview (vehicles 09.00)
- Headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14 - assembly overview (vehicles 10.00)
- Bulbs for headlamp with gas discharge lamp, replacing (vehicles 09.00)
- Bulbs for headlamp with gas discharge lamp, replacing (vehicles 10.00)
- Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14 for low beam, replacing
- Left High Beam Headlamp M30 and Right High Beam Headlamp M32, replacing
- Bulb for parking light, replacing
- Left Front Turn Signal Lamp M5 and Right Front Turn Signal Lamp M7, replacing
- Left Headlamp Beam Adjustment Motor V48 and Right Headlamp Beam Adjustment Motor V49, removing and installing (vehicles with headlamps with gas discharge lamp)
- Left High-intensity Gas Discharge Lamp Control Module J343 or Right High-intensity Gas Discharge Lamp Control Module J344, removing and installing (vehicles 09.00)
- Left High-intensity Gas Discharge Lamp Control Module J343 or Right High-intensity Gas Discharge Lamp Control Module J344 (vehicles 10.00)
- Headlamp Range Control Module, removing and installing
- Left Front Level Control System Sensor G78, removing and installing (vehicles 10.00)
- Left Rear Level Control System Sensor G76, removing and installing (vehicles 10.00)
- Headlamps with gas discharge lamps, adjusting
- Front turn signal lamps
- Side turn signal lamp or mirror turn signal lamp, removing and installing
- Taillamps
- Taillamp - assembly overview (vehicles 09.00)
- Taillamp, sedan - assembly overview (vehicles 10.00)
- Taillamp - assembly overview (wagon 10.00)
- Taillamp, removing and installing (vehicles 09.00)
- Taillamp, removing and installing (sedan 10.00)
- Taillamp, removing and installing (wagon 10.00)
- Bulb carrier for taillamp, removing and installing (vehicles 09.00)
- Bulb carrier for taillamp, removing and installing (vehicles 10.00)
- Bulb carrier for taillamp, removing and installing (wagon 10.00)
- License Plate Light X, removing and installing (vehicles 09.00)
- License Plate Light X, removing and installing (vehicles 10.00)
- High-mount Brake Light M25
- Steering column switch, removing and installing
- Steering column switch, removing and installing
- Connector Assignment On Steering Column Switch
- Windshield Wiper/Washer Switch E22, Windshield Wiper Intermittent Regulator E38, Multi-Function Indicator Mode Select Switch E86 and Multi-Function Indicator Memory Switch E109 (vehicles → 07.97)
- Windshield Wiper/Washer Switch E22, Windshield Wiper Intermittent Regulator E38, Multi-Function Indicator Mode Select Switch E86 and Multi-Function Indicator Memory Switch E109 (vehicles 08.97 →)
- Turn Signal Switch E2, Headlamp Dimmer/Flasher Switch E4, Parking Lamp Switch E19
- Cruise Control Switch E45 and Cruise Control -SET- Button E227
- Ignition/Starter Switch D lock cylinder
- Main headlamps
- 96 - Lights, Switches - Interior, Anti-theft
- Immobilizer
- Interior lights and switches
- Glove Compartment Light W6, removing and installing
- Interior lamp, removing and installing
- Luggage Compartment Light W3, removing and installing
- Right Rear Reading Light W12 and Left Rear Reading Light W11
- Right Rear Reading Light W12 with Interior Monitoring Sensor G273 and Left Rear Reading Light W11 with Interior Monitoring Transmitter G274
- Front Passengers Airbag Disabled Indicator Lamp K145, removing and installing
- Headlamp Adjuster E102 and E20 with Headlamp Adjuster Control Illumination L54, removing and installing
- Light Switch E1 and Fog Lamp Switch E23 with Headlamp Switch Illumination L9, removing and installing
- Window regulator switch, removing and installing
- Luggage Compartment Light Switch F5 with Rear Lid Unlock Switch E165, removing and installing (wagon)
- Mirror Adjustment Switch E43 with Mirror Selector Switch E48 with Mirror Adjustment Switch Illumination L78, removing and installing
- Fuel Tank Lid Unlock Button E319, removing and installing (vehicles 09.00)
- Fuel Tank Lid Unlock Button E319 and Rear Lid Remote Unlock Switch E188 with Remote Unlock Switch Illumination L104, removing and installing (vehicles 10.00)
- Switch in center of instrument cluster, removing and installing
- Door contact switch, removing and installing
- Sunroof Regulator E139, removing and installing
- Rear Lid Handle Unlock Switch E234, removing and installing (vehicles 10.00)
- Rear Lid Central Locking System Motor V53, removing and installing (sedan 10.00)
- Rear Lid Central Locking System Motor V53, removing and installing (wagon 10.00)
- Anti-theft protection system with interior monitoring
- Anti-theft protection system with interior monitoring
- Assembly overview
- Comfort System Central Control Module J393
- Interior Monitoring Sensor G273, right and Interior Monitoring Transmitter G274, left, removing and installing
- Interior Monitoring Deactivation Switch E267 with Interior Monitoring Deactivation Switch Illumination L118, removing and installing
- Alarm Horn H12, removing and installing
- Alarm Horn H8, removing and installing
- 97 - Wiring
- Vehicle Diagnosis, Testing and Information Systems
- Fuse holder and relay carrier, removing and installing
- Fuse holder and relay carrier, removing and installing
- Fuse holder, removing and installing
- Relay panel and 13-pin relay carrier, removing and installing
- Protective housing for control modules in plenum chamber, removing and installing
- Secondary relay carrier with secondary fuse holder, removing and installing
- Wiring harness and connectors, repairing
- 27 - Battery, Starter, Generator, Cruise control
- Electrical Equipment On Board Diagnostic (OBD) From October 2000
- 01 On Board Diagnostic (OBD)
- On Board Diagnostic (OBD) through 11.01
- On Board Diagnostic (OBD), from 12.01
- Instrument cluster through 11.01, On Board Diagnostic (OBD)
- Instrument cluster through 11.01, On Board Diagnostic (OBD)
- General information
- Electrical and electronic components, locations
- Instrument cluster On Board Diagnostic (OBD), initiating and checking control module versions (function 01)
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Instrument cluster, coding (function 07)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Data Bus On Board Diagnostic Interface -J533- ('Gateway') through 11.01
- Data Bus On Board Diagnostic Interface -J533- ('Gateway') through 11.01
- General information
- Data Bus On Board Diagnostic Interface On Board Diagnostic (OBD), initiating and checking control module versions (function 01)
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Anti-theft Immobilizer, On Board Diagnostic (OBD)
- 01 On Board Diagnostic (OBD)
- Electrical Equipment On Board Diagnostic (OBD) Through September 2000
- 01 On Board Diagnostic (OBD)
- On Board Diagnostic (OBD) through 09.005
- Instrument cluster through 07.99, On Board Diagnostic (OBD)
- General information
- Electrical and electronic components, locations
- Notes
- Sender for fuel gauge -G-, location (front-wheel drive models)
- Sender for fuel gauge -G-, location (all-wheel drive models)
- Sender 2 for fuel supply -G169-, location (all-wheel drive models)
- Sender 3 for fuel supply -G237-, location (all-wheel drive models)
- Outside air temperature sensor -G17-, location
- Speedometer Vehicle Speed Sensor (VSS) -G22-, location
- Engine Coolant Temperature (ECT) Sensor -G2-, location
- Control Module Versions, checking(function 01)
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Instrument Cluster, coding (function 07)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Odometer, adaptation
- Instrument cluster 08.99 >, On Board Diagnostic (OBD)
- General information
- Electrical and electronic components, locations
- Notes
- Sender for fuel gauge -G-, location (front-wheel drive models)
- Sender for fuel gauge -G-, location (all-wheel drive models)
- Sender 2 for fuel supply -G169-, location (all-wheel drive models)
- Sender 3 for fuel supply -G237-, location (all-wheel drive models)
- Outside air temperature sensor -G17-, location
- Speedometer Vehicle Speed Sensor (VSS) -G22-, location
- Control Module Versions, checking(function 01)
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Instrument cluster, coding, function 07)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Odometer adaptation
- CAN-bus On Board Diagnostic (OBD) interface -J533- ('Gateway')
- 01 On Board Diagnostic (OBD)
- Body Interior
- Motors, Switches, Relays
- Electrical Equipment
- 27 - Battery, Starter, Generator, Cruise control
- Battery A
- Battery, checking
- Charge battery
- Charge battery
- Battery charging unit VAS 5095 A
- Notes
- Device description of Battery charging unit VAS 5095 A
- Charging battery using battery charging unit VAS 5095 A
- Charging severely discharged battery using battery charging unit VAS 5095 A
- Assistance mode using battery charging unit VAS 5095 A
- Floating operation / charge retention using battery charging unit VAS 5095 A
- Battery charging unit VAS 5900
- Notes
- Device description of Battery charging unit VAS 5900
- Charging battery using battery charging unit VAS 5900
- Service charging using battery charging unit VAS 5900
- Charging severely discharged batteries using battery charging unit VAS 5900
- Assistance mode using battery charging unit VAS 5900
- Charge retention using battery charging unit VAS 5900
- Severely discharged batteries
- Battery A, disconnecting and connecting
- Battery A, removing and installing
- Tightening torques: Battery A
- Starter B
- Tightening torques: Starter
- Generator C
- Generator C
- Characteristics of compact generators
- V-belt, checking
- Ribbed belt, checking
- Ribbed belt, checking (8-cylinder gasoline engine)
- Generator, checking
- 4-cylinder gasoline engine (vehicles 04.99)
- 4-cylinder gasoline engine (vehicles 05.99)
- 6-cylinder gasoline engine (vehicles 04.99)
- 6-cylinder gasoline engine (vehicles 05.99)
- Generator, 8-cylinder gasoline engine
- 4-cylinder diesel engine (vehicles 04.99)
- 4-cylinder diesel engine (vehicles 05.99)
- Ribbed Belt Drives
- 4-cylinder gasoline engines, engine codes ADP, ADR, AEB, ARG, APT, ANB, APU without A/C compressor
- 4-cylinder gasoline engines, engine codes ADP, ADR, AEB, ARG, APT, ANB, APU with A/C compressor
- 4-cylinder gasoline engines, engine codes AHL, ALZ, ANA, ARM, ASU, AUZ, AWT, AZM without A/C compressor
- 4-cylinder gasoline engines, engine codes AHL, ALZ, ANA, ARM, ASU, AUZ, AWT, AZM with A/C compressor
- 5-cylinder gasoline engines, engine codes AGZ, AZX without A/C compressor
- 5-cylinder gasoline engines, engine codes AGZ, AZX with A/C compressor
- 6-cylinder gasoline engines, engine codes ACK, ALG, AMX, APR, AQD without A/C compressor
- 6-cylinder gasoline engines, engine codes ACK, ALG, AMX, APR, AQD with A/C compressor
- 8-cylinder gasoline engine with A/C compressor
- 4-cylinder diesel engines, engine codes AFN, AHH, AHU, AVG without A/C compressor
- 4-cylinder diesel engines, engine codes AFN, AHH, AHU, AVG with A/C compressor
- 4-cylinder diesel engines, engine codes AJM, ATJ, AVB, AVF, AWX, BGW without A/C compressor
- 4-cylinder diesel engines, engine codes AJM, ATJ, AVB, AVF, AWX, BGW with A/C compressor
- 6-cylinder diesel engines, engine codes AFB, AKN without A/C compressor
- 6-cylinder diesel engines, engine codes AFB, AKN with A/C compressor
- Carbon brushes for generator C, checking (vehicles 04.99)
- Carbon brushes for generator C, checking (vehicles 05.99)
- Voltage regulator C1 for generator C, removing and installing (vehicles 04.99)
- Voltage regulator C1 for generator C, removing and installing (vehicles 05.99)
- Ribbed belt pulley at generator C, removing and installing
- Ribbed belt pulley with free wheel, installing
- Tightening torques: Generator
- Cruise Control System (CCS), removing and installing (vehicles without Electronic Power Control (EPC))
- Cruise Control System (CCS), removing and installing (vehicles with Electronic Power Control (EPC))
- 90 - Instruments
- Instrument cluster
- Instrument cluster
- Instrument cluster, replacing
- Instrument cluster, removing and installing
- Bulbs in instrument cluster, replacing
- Connector assignment of connectors on instrument cluster (vehicles 04.99)
- Connector assignment of connectors on instrument cluster (vehicles 05.99 04.01)
- Connector assignment of connectors on instrument cluster (vehicles 05.01)
- Indicator lamp symbols in instrument cluster (vehicles 11.03)
- Description of display controls
- Instrument cluster
- 92 - Windshield wiper and washer system
- Windshield wiper system
- Windshield wiper system
- Front windshield wiper system, removing and installing
- Notes
- Windshield wiper system, removing
- Wiper arms, removing
- Plenum chamber cover, removing
- Cowl, removing
- Wiper frame with linkage and Windshield Wiper Motor V, removing
- Removing Windshield Wiper Motor V from wiper frame
- Installing Windshield Wiper Motor V into wiper frame
- Wiper frame with linkage and Windshield Wiper Motor V, installing
- Wiper arms, removing and installing
- Windshield wiper rest position, adjusting
- Wiper blade, removing and installing
- Aero wipers, removing and installing
- Rain sensor G213, removing and installing
- Installation of new adhesive pad at rain sensor (Valeo)
- Windshield washer system
- Windshield washer system
- Windshield washer system - assembly overview
- Tank for windshield washer system and headlamp cleaning system, removing and installing
- Windshield and Rear Window Washer Pump V59, removing and installing
- Spray nozzles for windshield washer system, removing and installing
- Spray nozzles for windshield washer system, adjusting
- Rear window wiper system
- Rear window washer system
- Headlamp cleaning system
- Headlamp cleaning system
- Headlamp cleaning system - assembly overview
- Headlamp Washer Pump V11, removing and installing
- Lift cylinder for spray nozzles, removing and installing
- Lift cylinder cap, replacing (vehicles 10.00)
- Spray nozzles for headlamp cleaning system, adjusting
- Headlamp washer system, ventilating
- Washer hose connections of washer fluid lines
- Washer hose repairs
- Tightening torques: Windshield wiper and washer system
- Windshield wiper system
- 94 - Lights, Switches - Exterior
- Main headlamps
- Main headlamps
- Main headlamps - assembly overview (vehicles 09.00)
- Main headlamps - assembly overview (vehicles 10.00)
- Headlamp, removing and installing (vehicles 09.00)
- Headlamp, removing and installing (vehicles 10.00)
- Fog lamp, removing and installing (vehicles 10.00)
- Side headlamp locating pin, servicing (vehicles 09.00)
- Headlamp retainers, servicing (vehicles 10.00)
- Bulbs for headlamp, replacing (vehicles 09.00)
- Bulbs for headlamp, replacing (vehicles 10.00)
- Left Headlamp Beam Adjustment Motor V48 and Right Headlamp Beam Adjustment Motor V49, removing and installing (vehicles 09.00)
- Left Headlamp Beam Adjustment Motor V48 and Right Headlamp Beam Adjustment Motor V49, removing and installing (vehicles 10.00)
- Headlamp, adjusting (vehicles 09.00)
- Main headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14
- Main headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14
- Notes on application and safety instructions for gas discharge lamps
- Headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14 - assembly overview (vehicles 09.00)
- Headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14 - assembly overview (vehicles 10.00)
- Bulbs for headlamp with gas discharge lamp, replacing (vehicles 09.00)
- Bulbs for headlamp with gas discharge lamp, replacing (vehicles 10.00)
- Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14 for low beam, replacing
- Left High Beam Headlamp M30 and Right High Beam Headlamp M32, replacing
- Bulb for parking light, replacing
- Left Front Turn Signal Lamp M5 and Right Front Turn Signal Lamp M7, replacing
- Left Headlamp Beam Adjustment Motor V48 and Right Headlamp Beam Adjustment Motor V49, removing and installing (vehicles with headlamps with gas discharge lamp)
- Left High-intensity Gas Discharge Lamp Control Module J343 or Right High-intensity Gas Discharge Lamp Control Module J344, removing and installing (vehicles 09.00)
- Left High-intensity Gas Discharge Lamp Control Module J343 or Right High-intensity Gas Discharge Lamp Control Module J344 (vehicles 10.00)
- Headlamp Range Control Module, removing and installing
- Left Front Level Control System Sensor G78, removing and installing (vehicles 10.00)
- Left Rear Level Control System Sensor G76, removing and installing (vehicles 10.00)
- Headlamps with gas discharge lamps, adjusting
- Front turn signal lamps
- Side turn signal lamp or mirror turn signal lamp, removing and installing
- Taillamps
- Taillamp - assembly overview (vehicles 09.00)
- Taillamp, sedan - assembly overview (vehicles 10.00)
- Taillamp - assembly overview (wagon 10.00)
- Taillamp, removing and installing (vehicles 09.00)
- Taillamp, removing and installing (sedan 10.00)
- Taillamp, removing and installing (wagon 10.00)
- Bulb carrier for taillamp, removing and installing (vehicles 09.00)
- Bulb carrier for taillamp, removing and installing (vehicles 10.00)
- Bulb carrier for taillamp, removing and installing (wagon 10.00)
- License Plate Light X, removing and installing (vehicles 09.00)
- License Plate Light X, removing and installing (vehicles 10.00)
- High-mount Brake Light M25
- Steering column switch, removing and installing
- Steering column switch, removing and installing
- Connector Assignment On Steering Column Switch
- Windshield Wiper/Washer Switch E22, Windshield Wiper Intermittent Regulator E38, Multi-Function Indicator Mode Select Switch E86 and Multi-Function Indicator Memory Switch E109 (vehicles → 07.97)
- Windshield Wiper/Washer Switch E22, Windshield Wiper Intermittent Regulator E38, Multi-Function Indicator Mode Select Switch E86 and Multi-Function Indicator Memory Switch E109 (vehicles 08.97 →)
- Turn Signal Switch E2, Headlamp Dimmer/Flasher Switch E4, Parking Lamp Switch E19
- Cruise Control Switch E45 and Cruise Control -SET- Button E227
- Ignition/Starter Switch D lock cylinder
- Main headlamps
- 96 - Lights, Switches - Interior, Anti-theft
- Immobilizer
- Interior lights and switches
- Glove Compartment Light W6, removing and installing
- Interior lamp, removing and installing
- Luggage Compartment Light W3, removing and installing
- Right Rear Reading Light W12 and Left Rear Reading Light W11
- Right Rear Reading Light W12 with Interior Monitoring Sensor G273 and Left Rear Reading Light W11 with Interior Monitoring Transmitter G274
- Front Passengers Airbag Disabled Indicator Lamp K145, removing and installing
- Headlamp Adjuster E102 and E20 with Headlamp Adjuster Control Illumination L54, removing and installing
- Light Switch E1 and Fog Lamp Switch E23 with Headlamp Switch Illumination L9, removing and installing
- Window regulator switch, removing and installing
- Luggage Compartment Light Switch F5 with Rear Lid Unlock Switch E165, removing and installing (wagon)
- Mirror Adjustment Switch E43 with Mirror Selector Switch E48 with Mirror Adjustment Switch Illumination L78, removing and installing
- Fuel Tank Lid Unlock Button E319, removing and installing (vehicles 09.00)
- Fuel Tank Lid Unlock Button E319 and Rear Lid Remote Unlock Switch E188 with Remote Unlock Switch Illumination L104, removing and installing (vehicles 10.00)
- Switch in center of instrument cluster, removing and installing
- Door contact switch, removing and installing
- Sunroof Regulator E139, removing and installing
- Rear Lid Handle Unlock Switch E234, removing and installing (vehicles 10.00)
- Rear Lid Central Locking System Motor V53, removing and installing (sedan 10.00)
- Rear Lid Central Locking System Motor V53, removing and installing (wagon 10.00)
- Anti-theft protection system with interior monitoring
- Anti-theft protection system with interior monitoring
- Assembly overview
- Comfort System Central Control Module J393
- Interior Monitoring Sensor G273, right and Interior Monitoring Transmitter G274, left, removing and installing
- Interior Monitoring Deactivation Switch E267 with Interior Monitoring Deactivation Switch Illumination L118, removing and installing
- Alarm Horn H12, removing and installing
- Alarm Horn H8, removing and installing
- 97 - Wiring
- Vehicle Diagnosis, Testing and Information Systems
- Fuse holder and relay carrier, removing and installing
- Fuse holder and relay carrier, removing and installing
- Fuse holder, removing and installing
- Relay panel and 13-pin relay carrier, removing and installing
- Protective housing for control modules in plenum chamber, removing and installing
- Secondary relay carrier with secondary fuse holder, removing and installing
- Wiring harness and connectors, repairing
- 27 - Battery, Starter, Generator, Cruise control
- Electrical Equipment
- Starter
- Electrical Equipment
- 27 - Battery, Starter, Generator, Cruise control
- Battery A
- Battery, checking
- Charge battery
- Charge battery
- Battery charging unit VAS 5095 A
- Notes
- Device description of Battery charging unit VAS 5095 A
- Charging battery using battery charging unit VAS 5095 A
- Charging severely discharged battery using battery charging unit VAS 5095 A
- Assistance mode using battery charging unit VAS 5095 A
- Floating operation / charge retention using battery charging unit VAS 5095 A
- Battery charging unit VAS 5900
- Notes
- Device description of Battery charging unit VAS 5900
- Charging battery using battery charging unit VAS 5900
- Service charging using battery charging unit VAS 5900
- Charging severely discharged batteries using battery charging unit VAS 5900
- Assistance mode using battery charging unit VAS 5900
- Charge retention using battery charging unit VAS 5900
- Severely discharged batteries
- Battery A, disconnecting and connecting
- Battery A, removing and installing
- Tightening torques: Battery A
- Starter B
- Tightening torques: Starter
- Generator C
- Generator C
- Characteristics of compact generators
- V-belt, checking
- Ribbed belt, checking
- Ribbed belt, checking (8-cylinder gasoline engine)
- Generator, checking
- 4-cylinder gasoline engine (vehicles 04.99)
- 4-cylinder gasoline engine (vehicles 05.99)
- 6-cylinder gasoline engine (vehicles 04.99)
- 6-cylinder gasoline engine (vehicles 05.99)
- Generator, 8-cylinder gasoline engine
- 4-cylinder diesel engine (vehicles 04.99)
- 4-cylinder diesel engine (vehicles 05.99)
- Ribbed Belt Drives
- 4-cylinder gasoline engines, engine codes ADP, ADR, AEB, ARG, APT, ANB, APU without A/C compressor
- 4-cylinder gasoline engines, engine codes ADP, ADR, AEB, ARG, APT, ANB, APU with A/C compressor
- 4-cylinder gasoline engines, engine codes AHL, ALZ, ANA, ARM, ASU, AUZ, AWT, AZM without A/C compressor
- 4-cylinder gasoline engines, engine codes AHL, ALZ, ANA, ARM, ASU, AUZ, AWT, AZM with A/C compressor
- 5-cylinder gasoline engines, engine codes AGZ, AZX without A/C compressor
- 5-cylinder gasoline engines, engine codes AGZ, AZX with A/C compressor
- 6-cylinder gasoline engines, engine codes ACK, ALG, AMX, APR, AQD without A/C compressor
- 6-cylinder gasoline engines, engine codes ACK, ALG, AMX, APR, AQD with A/C compressor
- 8-cylinder gasoline engine with A/C compressor
- 4-cylinder diesel engines, engine codes AFN, AHH, AHU, AVG without A/C compressor
- 4-cylinder diesel engines, engine codes AFN, AHH, AHU, AVG with A/C compressor
- 4-cylinder diesel engines, engine codes AJM, ATJ, AVB, AVF, AWX, BGW without A/C compressor
- 4-cylinder diesel engines, engine codes AJM, ATJ, AVB, AVF, AWX, BGW with A/C compressor
- 6-cylinder diesel engines, engine codes AFB, AKN without A/C compressor
- 6-cylinder diesel engines, engine codes AFB, AKN with A/C compressor
- Carbon brushes for generator C, checking (vehicles 04.99)
- Carbon brushes for generator C, checking (vehicles 05.99)
- Voltage regulator C1 for generator C, removing and installing (vehicles 04.99)
- Voltage regulator C1 for generator C, removing and installing (vehicles 05.99)
- Ribbed belt pulley at generator C, removing and installing
- Ribbed belt pulley with free wheel, installing
- Tightening torques: Generator
- Cruise Control System (CCS), removing and installing (vehicles without Electronic Power Control (EPC))
- Cruise Control System (CCS), removing and installing (vehicles with Electronic Power Control (EPC))
- 90 - Instruments
- Instrument cluster
- Instrument cluster
- Instrument cluster, replacing
- Instrument cluster, removing and installing
- Bulbs in instrument cluster, replacing
- Connector assignment of connectors on instrument cluster (vehicles 04.99)
- Connector assignment of connectors on instrument cluster (vehicles 05.99 04.01)
- Connector assignment of connectors on instrument cluster (vehicles 05.01)
- Indicator lamp symbols in instrument cluster (vehicles 11.03)
- Description of display controls
- Instrument cluster
- 92 - Windshield wiper and washer system
- Windshield wiper system
- Windshield wiper system
- Front windshield wiper system, removing and installing
- Notes
- Windshield wiper system, removing
- Wiper arms, removing
- Plenum chamber cover, removing
- Cowl, removing
- Wiper frame with linkage and Windshield Wiper Motor V, removing
- Removing Windshield Wiper Motor V from wiper frame
- Installing Windshield Wiper Motor V into wiper frame
- Wiper frame with linkage and Windshield Wiper Motor V, installing
- Wiper arms, removing and installing
- Windshield wiper rest position, adjusting
- Wiper blade, removing and installing
- Aero wipers, removing and installing
- Rain sensor G213, removing and installing
- Installation of new adhesive pad at rain sensor (Valeo)
- Windshield washer system
- Windshield washer system
- Windshield washer system - assembly overview
- Tank for windshield washer system and headlamp cleaning system, removing and installing
- Windshield and Rear Window Washer Pump V59, removing and installing
- Spray nozzles for windshield washer system, removing and installing
- Spray nozzles for windshield washer system, adjusting
- Rear window wiper system
- Rear window washer system
- Headlamp cleaning system
- Headlamp cleaning system
- Headlamp cleaning system - assembly overview
- Headlamp Washer Pump V11, removing and installing
- Lift cylinder for spray nozzles, removing and installing
- Lift cylinder cap, replacing (vehicles 10.00)
- Spray nozzles for headlamp cleaning system, adjusting
- Headlamp washer system, ventilating
- Washer hose connections of washer fluid lines
- Washer hose repairs
- Tightening torques: Windshield wiper and washer system
- Windshield wiper system
- 94 - Lights, Switches - Exterior
- Main headlamps
- Main headlamps
- Main headlamps - assembly overview (vehicles 09.00)
- Main headlamps - assembly overview (vehicles 10.00)
- Headlamp, removing and installing (vehicles 09.00)
- Headlamp, removing and installing (vehicles 10.00)
- Fog lamp, removing and installing (vehicles 10.00)
- Side headlamp locating pin, servicing (vehicles 09.00)
- Headlamp retainers, servicing (vehicles 10.00)
- Bulbs for headlamp, replacing (vehicles 09.00)
- Bulbs for headlamp, replacing (vehicles 10.00)
- Left Headlamp Beam Adjustment Motor V48 and Right Headlamp Beam Adjustment Motor V49, removing and installing (vehicles 09.00)
- Left Headlamp Beam Adjustment Motor V48 and Right Headlamp Beam Adjustment Motor V49, removing and installing (vehicles 10.00)
- Headlamp, adjusting (vehicles 09.00)
- Main headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14
- Main headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14
- Notes on application and safety instructions for gas discharge lamps
- Headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14 - assembly overview (vehicles 09.00)
- Headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14 - assembly overview (vehicles 10.00)
- Bulbs for headlamp with gas discharge lamp, replacing (vehicles 09.00)
- Bulbs for headlamp with gas discharge lamp, replacing (vehicles 10.00)
- Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14 for low beam, replacing
- Left High Beam Headlamp M30 and Right High Beam Headlamp M32, replacing
- Bulb for parking light, replacing
- Left Front Turn Signal Lamp M5 and Right Front Turn Signal Lamp M7, replacing
- Left Headlamp Beam Adjustment Motor V48 and Right Headlamp Beam Adjustment Motor V49, removing and installing (vehicles with headlamps with gas discharge lamp)
- Left High-intensity Gas Discharge Lamp Control Module J343 or Right High-intensity Gas Discharge Lamp Control Module J344, removing and installing (vehicles 09.00)
- Left High-intensity Gas Discharge Lamp Control Module J343 or Right High-intensity Gas Discharge Lamp Control Module J344 (vehicles 10.00)
- Headlamp Range Control Module, removing and installing
- Left Front Level Control System Sensor G78, removing and installing (vehicles 10.00)
- Left Rear Level Control System Sensor G76, removing and installing (vehicles 10.00)
- Headlamps with gas discharge lamps, adjusting
- Front turn signal lamps
- Side turn signal lamp or mirror turn signal lamp, removing and installing
- Taillamps
- Taillamp - assembly overview (vehicles 09.00)
- Taillamp, sedan - assembly overview (vehicles 10.00)
- Taillamp - assembly overview (wagon 10.00)
- Taillamp, removing and installing (vehicles 09.00)
- Taillamp, removing and installing (sedan 10.00)
- Taillamp, removing and installing (wagon 10.00)
- Bulb carrier for taillamp, removing and installing (vehicles 09.00)
- Bulb carrier for taillamp, removing and installing (vehicles 10.00)
- Bulb carrier for taillamp, removing and installing (wagon 10.00)
- License Plate Light X, removing and installing (vehicles 09.00)
- License Plate Light X, removing and installing (vehicles 10.00)
- High-mount Brake Light M25
- Steering column switch, removing and installing
- Steering column switch, removing and installing
- Connector Assignment On Steering Column Switch
- Windshield Wiper/Washer Switch E22, Windshield Wiper Intermittent Regulator E38, Multi-Function Indicator Mode Select Switch E86 and Multi-Function Indicator Memory Switch E109 (vehicles → 07.97)
- Windshield Wiper/Washer Switch E22, Windshield Wiper Intermittent Regulator E38, Multi-Function Indicator Mode Select Switch E86 and Multi-Function Indicator Memory Switch E109 (vehicles 08.97 →)
- Turn Signal Switch E2, Headlamp Dimmer/Flasher Switch E4, Parking Lamp Switch E19
- Cruise Control Switch E45 and Cruise Control -SET- Button E227
- Ignition/Starter Switch D lock cylinder
- Main headlamps
- 96 - Lights, Switches - Interior, Anti-theft
- Immobilizer
- Interior lights and switches
- Glove Compartment Light W6, removing and installing
- Interior lamp, removing and installing
- Luggage Compartment Light W3, removing and installing
- Right Rear Reading Light W12 and Left Rear Reading Light W11
- Right Rear Reading Light W12 with Interior Monitoring Sensor G273 and Left Rear Reading Light W11 with Interior Monitoring Transmitter G274
- Front Passengers Airbag Disabled Indicator Lamp K145, removing and installing
- Headlamp Adjuster E102 and E20 with Headlamp Adjuster Control Illumination L54, removing and installing
- Light Switch E1 and Fog Lamp Switch E23 with Headlamp Switch Illumination L9, removing and installing
- Window regulator switch, removing and installing
- Luggage Compartment Light Switch F5 with Rear Lid Unlock Switch E165, removing and installing (wagon)
- Mirror Adjustment Switch E43 with Mirror Selector Switch E48 with Mirror Adjustment Switch Illumination L78, removing and installing
- Fuel Tank Lid Unlock Button E319, removing and installing (vehicles 09.00)
- Fuel Tank Lid Unlock Button E319 and Rear Lid Remote Unlock Switch E188 with Remote Unlock Switch Illumination L104, removing and installing (vehicles 10.00)
- Switch in center of instrument cluster, removing and installing
- Door contact switch, removing and installing
- Sunroof Regulator E139, removing and installing
- Rear Lid Handle Unlock Switch E234, removing and installing (vehicles 10.00)
- Rear Lid Central Locking System Motor V53, removing and installing (sedan 10.00)
- Rear Lid Central Locking System Motor V53, removing and installing (wagon 10.00)
- Anti-theft protection system with interior monitoring
- Anti-theft protection system with interior monitoring
- Assembly overview
- Comfort System Central Control Module J393
- Interior Monitoring Sensor G273, right and Interior Monitoring Transmitter G274, left, removing and installing
- Interior Monitoring Deactivation Switch E267 with Interior Monitoring Deactivation Switch Illumination L118, removing and installing
- Alarm Horn H12, removing and installing
- Alarm Horn H8, removing and installing
- 97 - Wiring
- Vehicle Diagnosis, Testing and Information Systems
- Fuse holder and relay carrier, removing and installing
- Fuse holder and relay carrier, removing and installing
- Fuse holder, removing and installing
- Relay panel and 13-pin relay carrier, removing and installing
- Protective housing for control modules in plenum chamber, removing and installing
- Secondary relay carrier with secondary fuse holder, removing and installing
- Wiring harness and connectors, repairing
- 27 - Battery, Starter, Generator, Cruise control
- Starters
- Electrical Equipment
- Wiring Diagrams
- System Wiring Diagrams
- Using lemon2025'S Wiring Diagrams
- Air Conditioning
- Anti-Lock Brakes
- Anti-Theft
- Computer Data Lines
- Cooling Fan
- Cruise Control
- Defoggers
- Engine Performance
- Exterior Lights
- Ground Distribution
- Headlights
- Horn
- Instrument Cluster
- Interior Lights
- Memory Systems
- Navigation
- Power Distribution
- Power Door Locks
- Power Mirrors
- Power Seats
- Power Top/Sunroof
- Power Windows
- Radio
- Shift Interlock
- Starting/Charging
- Supplemental Restraints
- Transmission
- Trunk, Tailgate, Fuel Door
- Warning Systems
- Wiper/Washer
- Using lemon2025'S System Wiring Diagrams
- System Wiring Diagrams
- Body Electrical
- Engine Mechanical
- Accessory Drive Belts
- Auxiliary Emission Control Systems
- Emission Control System Visual Inspection Procedures - General Information
- * Please Read This First *
- Emission Control Labels
- Emission Control Visual Inspection
- Notes
- Positive Crankcase Ventilation (PCV)
- Thermostatic Air Cleaner (TAC)
- Fuel Evaporative System (EVAP)
- Catalytic Converters
- Fill Pipe RESTRICTOR (Fr)
- Exhaust Gas RECIRCULATION (EGR) System
- Spark Controls (SPK)
- Air Injection System (AIS)
- Oxygen Sensor (O2)
- Computerized Engine Controls (CEC)
- Early Fuel Evaporation (EFE)
- Emission Maintenance Reminder Light (EMR) (If Equipped)
- Malfunction Indicator Light (Mil)
- Emission Control System Visual Inspection Procedures - General Information
- Cooling Fan
- 2.8L - Engine Mechanical, Fuel Injection Ignition, Engine Codes: Aha, ATQ, AMX
- 00 - General, Technical Data
- 10 - Engine - Assembly
- 13 - Engine - Crankshaft, Cylinder Block
- Engine, disassembling and assembling - assembly overview
- Cylinder block, crankshaft and flywheel/drive plate, assembly overview
- Piston and connecting rod, assembly overview
- 15 - Engine - Cylinder head, Valvetrain
- 17 - Engine - Lubrication
- Lubrication system components
- Lubrication system components
- Engine oil
- Oil pump, crankcase ventilation and oil spray jets, assembly overview
- Oil pan, oil filter and oil cooler, assembly overview
- Oil pump with chain drive, assembly overview
- Oil pan (lower part), removing and installing
- Chain tensioner for oil pump, checking and removing and installing oil pump
- Upper part of oil pan, removing and installing
- Oil pump/front sealing flange, drive chain and chain sprocket for oil pump, removing and installing
- Seal for crankshaft (ribbed belt side), replacing
- Oil check valves, replacing
- Oil pressure and oil pressure switch, checking
- Lubrication system components
- 19 - Engine - Cooling system
- Cooling system components
- Cooling system components
- Cooling system components (on body), assembly overview
- Cooling system components (on engine), assembly overview
- After-run coolant pump, checking
- Coolant hose connection diagram
- Cooling system, draining and filling
- Radiator, removing and installing
- Coolant pump, removing and installing
- Coolant thermostat, removing and installing
- Viscous fan coupling, removing and installing
- Cooling system components
- 20 - Fuel supply
- Fuel supply system components (vehicles with Front Wheel Drive (FWD))
- Fuel supply system components (vehicles with Front Wheel Drive (FWD))
- Safety precautions when working on fuel supply system
- Rules for cleanliness
- Fuel tank, emptying
- Fuel pump, removing and installing
- Fuel level sensor, removing and installing
- Fuel tank with attachments, assembly overview
- Fuel tank, removing and installing
- Crash fuel shut-off
- Fuel pump, checking
- Fuel supply system components (vehicles with All Wheel Drive (AWD))
- Fuel supply system components (vehicles with All Wheel Drive (AWD))
- Fuel tank with attachments (engine codes AHA, ATQ), assembly overview
- Fuel filter, assembly overview
- Fuel tank, emptying
- Fuel delivery unit, removing and installing
- Fuel Level Sensor G, removing and installing
- Fuel Level Sensor 2 G169, removing and installing
- Fuel Supply Sensor 3 G237, removing and installing
- Suction jet pump, removing and installing, checking
- Fuel tank, removing and installing
- Fuel pump, checking
- Accelerator mechanism (vehicles with engine code AHA)
- Electronic Engine Power Control (EPC) (vehicles with engine code ATQ)
- Evaporative Emissions (EVAP) system (vehicles with engine codes AHA, ATQ)
- Evaporative Emissions (EVAP) system (vehicles with engine codes AHA, ATQ)
- Function description of evaporative emissions (EVAP) system
- Evaporative Emissions (EVAP) system components, removing and installing
- Evaporative Emissions (EVAP) system components, connection diagram
- EVAP system, checking using tester KLI9210
- Fuel supply system components (vehicles with Front Wheel Drive (FWD))
- 24 - Multiport Fuel Injection (MFI)
- Fuel injection system, servicing
- Fuel injection system, servicing
- Safety precautions
- Rules for cleanliness
- Air filter, assembly overview
- Fuel rail with fuel injectors, assembly overview
- Intake manifold and components of variable intake manifold, assembly overview
- Intake manifold connections and throttle valve control module, assembly overview
- Technical data
- Components, checking
- Engine control module
- Fuel injection system, servicing
- 26 - Exhaust system, Emission controls
- Exhaust system components, removing and installing
- Exhaust system components, removing and installing
- Exhaust manifold, front exhaust pipe with Three Way Catalytic Converter (TWC) and attachments (vehicles with engine codes AHA, ATQ), assembly overview
- Muffler with mountings (vehicles with Front Wheel Drive (FWD)), assembly overview
- Muffler with mountings (vehicles with All Wheel Drive (AWD)), assembly overview
- Front exhaust pipe with catalytic converter, removing and installing
- Secondary Air Injection (AIR) system (vehicles with engine code ATQ)
- Exhaust system components, removing and installing
- 28 - Ignition/Glow plug System
- 2.8L - Generic Scan Tool, Engine Code(S): Aha, ATQ, AMX
- 20 - Fuel supply
- Fuel Supply System
- Evaporative Emissions (EVAP) System
- Electronic engine power control (EPC), Checking
- Function of the "EPC" system (Engine Code ATQ, Model Year 20012005)
- Throttle Drive Angle Sensor 1 (for Electronic Power Control (EPC)) G187 / Throttle Drive Angle Sensor 2 (for Electronic Power Control (EPC)) G188, checking
- Throttle Position (TP) Sensor G69 / Throttle Position (TP) Sensor G88, Checking (Engine Code ATQ Model Year 2000)
- Throttle Position (TP) Sensor G69 / Throttle Position (TP) Sensor G88, Checking (Engine Code AHA)
- 24 - Multiport Fuel Injection (MFI)
- Motronic fuel injection system, servicing
- Components, checking
- Heated Oxygen Sensor (HO2S) before catalytic converter, heater circuit checking.
- Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC), heater circuit checking.
- Mass Air Flow (MAF) Sensor G70, checking
- Intake Air Temperature (IAT) Sensor G42 (Engine Code ATQ) or Intake Air Temperature (IAT) Sensor G72 (Engine Code AHA), Checking
- Throttle Valve Control Module J338, checking
- Engine Coolant Temperature (ECT) Sensor G62, checking
- Engine Speed (RPM) Sensor G28, checking
- Engine Speed (RPM) Sensor G28, checking (Engine Code ATQ)
- Fuel Injector, checking
- Function tests
- Engine Control Module (ECM) J220
- Additional signals, checking
- 26 - Exhaust system, Emission controls
- Exhaust system components, removing and installing
- Secondary Air Injection (AIR) System
- 28 - Ignition/Glow plug System
- Ignition, servicing
- 34 - Controls, Housing
- ST - Generic Scan Tool
- On Board Diagnostic (OBD)
- Diagnostic modes
- Diagnostic Modes Description
- Diagnostic Mode 01: Obtain data
- Diagnostic Mode 02: Obtain operating conditions
- Mode 03: Interrogating fault memory
- Interrogating the Fault Memory
- Diagnostic Mode 04: Reset/delete diagnostic data
- Diagnostic Mode 05: Check lambda test results
- Diagnostic Mode 05: Check lambda test results (Engine Code AHA)
- Diagnostic mode 6: Checking test results of components that are not continuously monitored
- Diagnostic mode 6: Checking test results of components that are not continuously monitored (Engine Code ATQ)
- Notes
- Test-ID 01 ($01): Catalytic Conversion (Bank 1).
- Test-ID 01 ($01): Catalytic Conversion (Bank 2).
- Test-ID 02 ($02): Oxygen Sensor (Bank 1, Sensor 1).
- Test-ID 02 ($02): Oxygen Sensor (Bank 2, Sensor 1).
- Test-ID 03 ($03): Secondary Air Injection (AIR) System (Bank 1).
- Test-ID 03 ($03): Secondary Air Injection (AIR) System (Bank 2).
- $05 (05): Tank Ventilation System, Tank Vent Valve Function Check
- Test-ID 05 (05): Tank Ventilation System, Tank Leak Test
- Diagnostic mode 6: Checking test results of components that are not continuously monitored (Engine Code AHA)
- Notes
- Test-ID 01 ($01): Catalytic Conversion (Bank 1).
- Test-ID 01 ($01): Catalytic Conversion (Bank 2).
- Test-ID 02 ($02): Oxygen Sensor (Bank 1, Sensor 1).
- Test-ID 02 ($02): Oxygen Sensor (Bank 2, Sensor 1).
- Test-ID 03 ($03): Secondary Air Injection (AIR) System.
- $05 (05): Tank Ventilation System, Tank Vent Valve Function Check
- Test-ID 05 (05): Tank Ventilation System, Tank Leak Test
- Diagnostic mode 6: Checking test results of components that are not continuously monitored (Engine Code ATQ)
- Diagnostic Mode 07: Check test results of components that are continuously monitored
- Diagnostic Mode 08: Tank leak test
- Diagnostic Mode 09: Vehicle information
- General Diagnosis
- Readiness Code
- Diagnostic Trouble Code (DTC) tables, (Engine Code ATQ)
- Diagnostic Trouble Code (DTC) tables (Engine Code AHA)
- 20 - Fuel supply
- 2.8L - Engine Mechanical, Fuel Injection Ignition, Engine Codes: Aha, ATQ, AMX
- Cooling System (Mechanical)
- 2.8L - Engine Mechanical, Fuel Injection Ignition, Engine Codes: Aha, ATQ, AMX
- 00 - General, Technical Data
- 10 - Engine - Assembly
- 13 - Engine - Crankshaft, Cylinder Block
- Engine, disassembling and assembling - assembly overview
- Cylinder block, crankshaft and flywheel/drive plate, assembly overview
- Piston and connecting rod, assembly overview
- 15 - Engine - Cylinder head, Valvetrain
- 17 - Engine - Lubrication
- Lubrication system components
- Lubrication system components
- Engine oil
- Oil pump, crankcase ventilation and oil spray jets, assembly overview
- Oil pan, oil filter and oil cooler, assembly overview
- Oil pump with chain drive, assembly overview
- Oil pan (lower part), removing and installing
- Chain tensioner for oil pump, checking and removing and installing oil pump
- Upper part of oil pan, removing and installing
- Oil pump/front sealing flange, drive chain and chain sprocket for oil pump, removing and installing
- Seal for crankshaft (ribbed belt side), replacing
- Oil check valves, replacing
- Oil pressure and oil pressure switch, checking
- Lubrication system components
- 19 - Engine - Cooling system
- Cooling system components
- Cooling system components
- Cooling system components (on body), assembly overview
- Cooling system components (on engine), assembly overview
- After-run coolant pump, checking
- Coolant hose connection diagram
- Cooling system, draining and filling
- Radiator, removing and installing
- Coolant pump, removing and installing
- Coolant thermostat, removing and installing
- Viscous fan coupling, removing and installing
- Cooling system components
- 20 - Fuel supply
- Fuel supply system components (vehicles with Front Wheel Drive (FWD))
- Fuel supply system components (vehicles with Front Wheel Drive (FWD))
- Safety precautions when working on fuel supply system
- Rules for cleanliness
- Fuel tank, emptying
- Fuel pump, removing and installing
- Fuel level sensor, removing and installing
- Fuel tank with attachments, assembly overview
- Fuel tank, removing and installing
- Crash fuel shut-off
- Fuel pump, checking
- Fuel supply system components (vehicles with All Wheel Drive (AWD))
- Fuel supply system components (vehicles with All Wheel Drive (AWD))
- Fuel tank with attachments (engine codes AHA, ATQ), assembly overview
- Fuel filter, assembly overview
- Fuel tank, emptying
- Fuel delivery unit, removing and installing
- Fuel Level Sensor G, removing and installing
- Fuel Level Sensor 2 G169, removing and installing
- Fuel Supply Sensor 3 G237, removing and installing
- Suction jet pump, removing and installing, checking
- Fuel tank, removing and installing
- Fuel pump, checking
- Accelerator mechanism (vehicles with engine code AHA)
- Electronic Engine Power Control (EPC) (vehicles with engine code ATQ)
- Evaporative Emissions (EVAP) system (vehicles with engine codes AHA, ATQ)
- Evaporative Emissions (EVAP) system (vehicles with engine codes AHA, ATQ)
- Function description of evaporative emissions (EVAP) system
- Evaporative Emissions (EVAP) system components, removing and installing
- Evaporative Emissions (EVAP) system components, connection diagram
- EVAP system, checking using tester KLI9210
- Fuel supply system components (vehicles with Front Wheel Drive (FWD))
- 24 - Multiport Fuel Injection (MFI)
- Fuel injection system, servicing
- Fuel injection system, servicing
- Safety precautions
- Rules for cleanliness
- Air filter, assembly overview
- Fuel rail with fuel injectors, assembly overview
- Intake manifold and components of variable intake manifold, assembly overview
- Intake manifold connections and throttle valve control module, assembly overview
- Technical data
- Components, checking
- Engine control module
- Fuel injection system, servicing
- 26 - Exhaust system, Emission controls
- Exhaust system components, removing and installing
- Exhaust system components, removing and installing
- Exhaust manifold, front exhaust pipe with Three Way Catalytic Converter (TWC) and attachments (vehicles with engine codes AHA, ATQ), assembly overview
- Muffler with mountings (vehicles with Front Wheel Drive (FWD)), assembly overview
- Muffler with mountings (vehicles with All Wheel Drive (AWD)), assembly overview
- Front exhaust pipe with catalytic converter, removing and installing
- Secondary Air Injection (AIR) system (vehicles with engine code ATQ)
- Exhaust system components, removing and installing
- 28 - Ignition/Glow plug System
- Specifications & Drive Belt Routing - 2.8L (ATQ Engine Code)
- 2.8L - Engine Mechanical, Fuel Injection Ignition, Engine Codes: Aha, ATQ, AMX
- Exhaust
- 2.8L - Engine Mechanical, Fuel Injection Ignition, Engine Codes: Aha, ATQ, AMX
- 00 - General, Technical Data
- 10 - Engine - Assembly
- 13 - Engine - Crankshaft, Cylinder Block
- Engine, disassembling and assembling - assembly overview
- Cylinder block, crankshaft and flywheel/drive plate, assembly overview
- Piston and connecting rod, assembly overview
- 15 - Engine - Cylinder head, Valvetrain
- 17 - Engine - Lubrication
- Lubrication system components
- Lubrication system components
- Engine oil
- Oil pump, crankcase ventilation and oil spray jets, assembly overview
- Oil pan, oil filter and oil cooler, assembly overview
- Oil pump with chain drive, assembly overview
- Oil pan (lower part), removing and installing
- Chain tensioner for oil pump, checking and removing and installing oil pump
- Upper part of oil pan, removing and installing
- Oil pump/front sealing flange, drive chain and chain sprocket for oil pump, removing and installing
- Seal for crankshaft (ribbed belt side), replacing
- Oil check valves, replacing
- Oil pressure and oil pressure switch, checking
- Lubrication system components
- 19 - Engine - Cooling system
- Cooling system components
- Cooling system components
- Cooling system components (on body), assembly overview
- Cooling system components (on engine), assembly overview
- After-run coolant pump, checking
- Coolant hose connection diagram
- Cooling system, draining and filling
- Radiator, removing and installing
- Coolant pump, removing and installing
- Coolant thermostat, removing and installing
- Viscous fan coupling, removing and installing
- Cooling system components
- 20 - Fuel supply
- Fuel supply system components (vehicles with Front Wheel Drive (FWD))
- Fuel supply system components (vehicles with Front Wheel Drive (FWD))
- Safety precautions when working on fuel supply system
- Rules for cleanliness
- Fuel tank, emptying
- Fuel pump, removing and installing
- Fuel level sensor, removing and installing
- Fuel tank with attachments, assembly overview
- Fuel tank, removing and installing
- Crash fuel shut-off
- Fuel pump, checking
- Fuel supply system components (vehicles with All Wheel Drive (AWD))
- Fuel supply system components (vehicles with All Wheel Drive (AWD))
- Fuel tank with attachments (engine codes AHA, ATQ), assembly overview
- Fuel filter, assembly overview
- Fuel tank, emptying
- Fuel delivery unit, removing and installing
- Fuel Level Sensor G, removing and installing
- Fuel Level Sensor 2 G169, removing and installing
- Fuel Supply Sensor 3 G237, removing and installing
- Suction jet pump, removing and installing, checking
- Fuel tank, removing and installing
- Fuel pump, checking
- Accelerator mechanism (vehicles with engine code AHA)
- Electronic Engine Power Control (EPC) (vehicles with engine code ATQ)
- Evaporative Emissions (EVAP) system (vehicles with engine codes AHA, ATQ)
- Evaporative Emissions (EVAP) system (vehicles with engine codes AHA, ATQ)
- Function description of evaporative emissions (EVAP) system
- Evaporative Emissions (EVAP) system components, removing and installing
- Evaporative Emissions (EVAP) system components, connection diagram
- EVAP system, checking using tester KLI9210
- Fuel supply system components (vehicles with Front Wheel Drive (FWD))
- 24 - Multiport Fuel Injection (MFI)
- Fuel injection system, servicing
- Fuel injection system, servicing
- Safety precautions
- Rules for cleanliness
- Air filter, assembly overview
- Fuel rail with fuel injectors, assembly overview
- Intake manifold and components of variable intake manifold, assembly overview
- Intake manifold connections and throttle valve control module, assembly overview
- Technical data
- Components, checking
- Engine control module
- Fuel injection system, servicing
- 26 - Exhaust system, Emission controls
- Exhaust system components, removing and installing
- Exhaust system components, removing and installing
- Exhaust manifold, front exhaust pipe with Three Way Catalytic Converter (TWC) and attachments (vehicles with engine codes AHA, ATQ), assembly overview
- Muffler with mountings (vehicles with Front Wheel Drive (FWD)), assembly overview
- Muffler with mountings (vehicles with All Wheel Drive (AWD)), assembly overview
- Front exhaust pipe with catalytic converter, removing and installing
- Secondary Air Injection (AIR) system (vehicles with engine code ATQ)
- Exhaust system components, removing and installing
- 28 - Ignition/Glow plug System
- 2.8L - Engine Mechanical, Fuel Injection Ignition, Engine Codes: Aha, ATQ, AMX
- Fuel System
- 2.8L - Engine Mechanical, Fuel Injection Ignition, Engine Codes: Aha, ATQ, AMX
- 00 - General, Technical Data
- 10 - Engine - Assembly
- 13 - Engine - Crankshaft, Cylinder Block
- Engine, disassembling and assembling - assembly overview
- Cylinder block, crankshaft and flywheel/drive plate, assembly overview
- Piston and connecting rod, assembly overview
- 15 - Engine - Cylinder head, Valvetrain
- 17 - Engine - Lubrication
- Lubrication system components
- Lubrication system components
- Engine oil
- Oil pump, crankcase ventilation and oil spray jets, assembly overview
- Oil pan, oil filter and oil cooler, assembly overview
- Oil pump with chain drive, assembly overview
- Oil pan (lower part), removing and installing
- Chain tensioner for oil pump, checking and removing and installing oil pump
- Upper part of oil pan, removing and installing
- Oil pump/front sealing flange, drive chain and chain sprocket for oil pump, removing and installing
- Seal for crankshaft (ribbed belt side), replacing
- Oil check valves, replacing
- Oil pressure and oil pressure switch, checking
- Lubrication system components
- 19 - Engine - Cooling system
- Cooling system components
- Cooling system components
- Cooling system components (on body), assembly overview
- Cooling system components (on engine), assembly overview
- After-run coolant pump, checking
- Coolant hose connection diagram
- Cooling system, draining and filling
- Radiator, removing and installing
- Coolant pump, removing and installing
- Coolant thermostat, removing and installing
- Viscous fan coupling, removing and installing
- Cooling system components
- 20 - Fuel supply
- Fuel supply system components (vehicles with Front Wheel Drive (FWD))
- Fuel supply system components (vehicles with Front Wheel Drive (FWD))
- Safety precautions when working on fuel supply system
- Rules for cleanliness
- Fuel tank, emptying
- Fuel pump, removing and installing
- Fuel level sensor, removing and installing
- Fuel tank with attachments, assembly overview
- Fuel tank, removing and installing
- Crash fuel shut-off
- Fuel pump, checking
- Fuel supply system components (vehicles with All Wheel Drive (AWD))
- Fuel supply system components (vehicles with All Wheel Drive (AWD))
- Fuel tank with attachments (engine codes AHA, ATQ), assembly overview
- Fuel filter, assembly overview
- Fuel tank, emptying
- Fuel delivery unit, removing and installing
- Fuel Level Sensor G, removing and installing
- Fuel Level Sensor 2 G169, removing and installing
- Fuel Supply Sensor 3 G237, removing and installing
- Suction jet pump, removing and installing, checking
- Fuel tank, removing and installing
- Fuel pump, checking
- Accelerator mechanism (vehicles with engine code AHA)
- Electronic Engine Power Control (EPC) (vehicles with engine code ATQ)
- Evaporative Emissions (EVAP) system (vehicles with engine codes AHA, ATQ)
- Evaporative Emissions (EVAP) system (vehicles with engine codes AHA, ATQ)
- Function description of evaporative emissions (EVAP) system
- Evaporative Emissions (EVAP) system components, removing and installing
- Evaporative Emissions (EVAP) system components, connection diagram
- EVAP system, checking using tester KLI9210
- Fuel supply system components (vehicles with Front Wheel Drive (FWD))
- 24 - Multiport Fuel Injection (MFI)
- Fuel injection system, servicing
- Fuel injection system, servicing
- Safety precautions
- Rules for cleanliness
- Air filter, assembly overview
- Fuel rail with fuel injectors, assembly overview
- Intake manifold and components of variable intake manifold, assembly overview
- Intake manifold connections and throttle valve control module, assembly overview
- Technical data
- Components, checking
- Engine control module
- Fuel injection system, servicing
- 26 - Exhaust system, Emission controls
- Exhaust system components, removing and installing
- Exhaust system components, removing and installing
- Exhaust manifold, front exhaust pipe with Three Way Catalytic Converter (TWC) and attachments (vehicles with engine codes AHA, ATQ), assembly overview
- Muffler with mountings (vehicles with Front Wheel Drive (FWD)), assembly overview
- Muffler with mountings (vehicles with All Wheel Drive (AWD)), assembly overview
- Front exhaust pipe with catalytic converter, removing and installing
- Secondary Air Injection (AIR) system (vehicles with engine code ATQ)
- Exhaust system components, removing and installing
- 28 - Ignition/Glow plug System
- 2.8L - Engine Mechanical, Fuel Injection Ignition, Engine Codes: Aha, ATQ, AMX
- 2.8L - Engine Mechanical, Fuel Injection Ignition, Engine Codes: Aha, ATQ, AMX
- 00 - General, Technical Data
- 10 - Engine - Assembly
- 13 - Engine - Crankshaft, Cylinder Block
- Engine, disassembling and assembling - assembly overview
- Cylinder block, crankshaft and flywheel/drive plate, assembly overview
- Piston and connecting rod, assembly overview
- 15 - Engine - Cylinder head, Valvetrain
- 17 - Engine - Lubrication
- Lubrication system components
- Lubrication system components
- Engine oil
- Oil pump, crankcase ventilation and oil spray jets, assembly overview
- Oil pan, oil filter and oil cooler, assembly overview
- Oil pump with chain drive, assembly overview
- Oil pan (lower part), removing and installing
- Chain tensioner for oil pump, checking and removing and installing oil pump
- Upper part of oil pan, removing and installing
- Oil pump/front sealing flange, drive chain and chain sprocket for oil pump, removing and installing
- Seal for crankshaft (ribbed belt side), replacing
- Oil check valves, replacing
- Oil pressure and oil pressure switch, checking
- Lubrication system components
- 19 - Engine - Cooling system
- Cooling system components
- Cooling system components
- Cooling system components (on body), assembly overview
- Cooling system components (on engine), assembly overview
- After-run coolant pump, checking
- Coolant hose connection diagram
- Cooling system, draining and filling
- Radiator, removing and installing
- Coolant pump, removing and installing
- Coolant thermostat, removing and installing
- Viscous fan coupling, removing and installing
- Cooling system components
- 20 - Fuel supply
- Fuel supply system components (vehicles with Front Wheel Drive (FWD))
- Fuel supply system components (vehicles with Front Wheel Drive (FWD))
- Safety precautions when working on fuel supply system
- Rules for cleanliness
- Fuel tank, emptying
- Fuel pump, removing and installing
- Fuel level sensor, removing and installing
- Fuel tank with attachments, assembly overview
- Fuel tank, removing and installing
- Crash fuel shut-off
- Fuel pump, checking
- Fuel supply system components (vehicles with All Wheel Drive (AWD))
- Fuel supply system components (vehicles with All Wheel Drive (AWD))
- Fuel tank with attachments (engine codes AHA, ATQ), assembly overview
- Fuel filter, assembly overview
- Fuel tank, emptying
- Fuel delivery unit, removing and installing
- Fuel Level Sensor G, removing and installing
- Fuel Level Sensor 2 G169, removing and installing
- Fuel Supply Sensor 3 G237, removing and installing
- Suction jet pump, removing and installing, checking
- Fuel tank, removing and installing
- Fuel pump, checking
- Accelerator mechanism (vehicles with engine code AHA)
- Electronic Engine Power Control (EPC) (vehicles with engine code ATQ)
- Evaporative Emissions (EVAP) system (vehicles with engine codes AHA, ATQ)
- Evaporative Emissions (EVAP) system (vehicles with engine codes AHA, ATQ)
- Function description of evaporative emissions (EVAP) system
- Evaporative Emissions (EVAP) system components, removing and installing
- Evaporative Emissions (EVAP) system components, connection diagram
- EVAP system, checking using tester KLI9210
- Fuel supply system components (vehicles with Front Wheel Drive (FWD))
- 24 - Multiport Fuel Injection (MFI)
- Fuel injection system, servicing
- Fuel injection system, servicing
- Safety precautions
- Rules for cleanliness
- Air filter, assembly overview
- Fuel rail with fuel injectors, assembly overview
- Intake manifold and components of variable intake manifold, assembly overview
- Intake manifold connections and throttle valve control module, assembly overview
- Technical data
- Components, checking
- Engine control module
- Fuel injection system, servicing
- 26 - Exhaust system, Emission controls
- Exhaust system components, removing and installing
- Exhaust system components, removing and installing
- Exhaust manifold, front exhaust pipe with Three Way Catalytic Converter (TWC) and attachments (vehicles with engine codes AHA, ATQ), assembly overview
- Muffler with mountings (vehicles with Front Wheel Drive (FWD)), assembly overview
- Muffler with mountings (vehicles with All Wheel Drive (AWD)), assembly overview
- Front exhaust pipe with catalytic converter, removing and installing
- Secondary Air Injection (AIR) system (vehicles with engine code ATQ)
- Exhaust system components, removing and installing
- 28 - Ignition/Glow plug System
- Starter
- Electrical Equipment
- 27 - Battery, Starter, Generator, Cruise control
- Battery A
- Battery, checking
- Charge battery
- Charge battery
- Battery charging unit VAS 5095 A
- Notes
- Device description of Battery charging unit VAS 5095 A
- Charging battery using battery charging unit VAS 5095 A
- Charging severely discharged battery using battery charging unit VAS 5095 A
- Assistance mode using battery charging unit VAS 5095 A
- Floating operation / charge retention using battery charging unit VAS 5095 A
- Battery charging unit VAS 5900
- Notes
- Device description of Battery charging unit VAS 5900
- Charging battery using battery charging unit VAS 5900
- Service charging using battery charging unit VAS 5900
- Charging severely discharged batteries using battery charging unit VAS 5900
- Assistance mode using battery charging unit VAS 5900
- Charge retention using battery charging unit VAS 5900
- Severely discharged batteries
- Battery A, disconnecting and connecting
- Battery A, removing and installing
- Tightening torques: Battery A
- Starter B
- Tightening torques: Starter
- Generator C
- Generator C
- Characteristics of compact generators
- V-belt, checking
- Ribbed belt, checking
- Ribbed belt, checking (8-cylinder gasoline engine)
- Generator, checking
- 4-cylinder gasoline engine (vehicles 04.99)
- 4-cylinder gasoline engine (vehicles 05.99)
- 6-cylinder gasoline engine (vehicles 04.99)
- 6-cylinder gasoline engine (vehicles 05.99)
- Generator, 8-cylinder gasoline engine
- 4-cylinder diesel engine (vehicles 04.99)
- 4-cylinder diesel engine (vehicles 05.99)
- Ribbed Belt Drives
- 4-cylinder gasoline engines, engine codes ADP, ADR, AEB, ARG, APT, ANB, APU without A/C compressor
- 4-cylinder gasoline engines, engine codes ADP, ADR, AEB, ARG, APT, ANB, APU with A/C compressor
- 4-cylinder gasoline engines, engine codes AHL, ALZ, ANA, ARM, ASU, AUZ, AWT, AZM without A/C compressor
- 4-cylinder gasoline engines, engine codes AHL, ALZ, ANA, ARM, ASU, AUZ, AWT, AZM with A/C compressor
- 5-cylinder gasoline engines, engine codes AGZ, AZX without A/C compressor
- 5-cylinder gasoline engines, engine codes AGZ, AZX with A/C compressor
- 6-cylinder gasoline engines, engine codes ACK, ALG, AMX, APR, AQD without A/C compressor
- 6-cylinder gasoline engines, engine codes ACK, ALG, AMX, APR, AQD with A/C compressor
- 8-cylinder gasoline engine with A/C compressor
- 4-cylinder diesel engines, engine codes AFN, AHH, AHU, AVG without A/C compressor
- 4-cylinder diesel engines, engine codes AFN, AHH, AHU, AVG with A/C compressor
- 4-cylinder diesel engines, engine codes AJM, ATJ, AVB, AVF, AWX, BGW without A/C compressor
- 4-cylinder diesel engines, engine codes AJM, ATJ, AVB, AVF, AWX, BGW with A/C compressor
- 6-cylinder diesel engines, engine codes AFB, AKN without A/C compressor
- 6-cylinder diesel engines, engine codes AFB, AKN with A/C compressor
- Carbon brushes for generator C, checking (vehicles 04.99)
- Carbon brushes for generator C, checking (vehicles 05.99)
- Voltage regulator C1 for generator C, removing and installing (vehicles 04.99)
- Voltage regulator C1 for generator C, removing and installing (vehicles 05.99)
- Ribbed belt pulley at generator C, removing and installing
- Ribbed belt pulley with free wheel, installing
- Tightening torques: Generator
- Cruise Control System (CCS), removing and installing (vehicles without Electronic Power Control (EPC))
- Cruise Control System (CCS), removing and installing (vehicles with Electronic Power Control (EPC))
- 90 - Instruments
- Instrument cluster
- Instrument cluster
- Instrument cluster, replacing
- Instrument cluster, removing and installing
- Bulbs in instrument cluster, replacing
- Connector assignment of connectors on instrument cluster (vehicles 04.99)
- Connector assignment of connectors on instrument cluster (vehicles 05.99 04.01)
- Connector assignment of connectors on instrument cluster (vehicles 05.01)
- Indicator lamp symbols in instrument cluster (vehicles 11.03)
- Description of display controls
- Instrument cluster
- 92 - Windshield wiper and washer system
- Windshield wiper system
- Windshield wiper system
- Front windshield wiper system, removing and installing
- Notes
- Windshield wiper system, removing
- Wiper arms, removing
- Plenum chamber cover, removing
- Cowl, removing
- Wiper frame with linkage and Windshield Wiper Motor V, removing
- Removing Windshield Wiper Motor V from wiper frame
- Installing Windshield Wiper Motor V into wiper frame
- Wiper frame with linkage and Windshield Wiper Motor V, installing
- Wiper arms, removing and installing
- Windshield wiper rest position, adjusting
- Wiper blade, removing and installing
- Aero wipers, removing and installing
- Rain sensor G213, removing and installing
- Installation of new adhesive pad at rain sensor (Valeo)
- Windshield washer system
- Windshield washer system
- Windshield washer system - assembly overview
- Tank for windshield washer system and headlamp cleaning system, removing and installing
- Windshield and Rear Window Washer Pump V59, removing and installing
- Spray nozzles for windshield washer system, removing and installing
- Spray nozzles for windshield washer system, adjusting
- Rear window wiper system
- Rear window washer system
- Headlamp cleaning system
- Headlamp cleaning system
- Headlamp cleaning system - assembly overview
- Headlamp Washer Pump V11, removing and installing
- Lift cylinder for spray nozzles, removing and installing
- Lift cylinder cap, replacing (vehicles 10.00)
- Spray nozzles for headlamp cleaning system, adjusting
- Headlamp washer system, ventilating
- Washer hose connections of washer fluid lines
- Washer hose repairs
- Tightening torques: Windshield wiper and washer system
- Windshield wiper system
- 94 - Lights, Switches - Exterior
- Main headlamps
- Main headlamps
- Main headlamps - assembly overview (vehicles 09.00)
- Main headlamps - assembly overview (vehicles 10.00)
- Headlamp, removing and installing (vehicles 09.00)
- Headlamp, removing and installing (vehicles 10.00)
- Fog lamp, removing and installing (vehicles 10.00)
- Side headlamp locating pin, servicing (vehicles 09.00)
- Headlamp retainers, servicing (vehicles 10.00)
- Bulbs for headlamp, replacing (vehicles 09.00)
- Bulbs for headlamp, replacing (vehicles 10.00)
- Left Headlamp Beam Adjustment Motor V48 and Right Headlamp Beam Adjustment Motor V49, removing and installing (vehicles 09.00)
- Left Headlamp Beam Adjustment Motor V48 and Right Headlamp Beam Adjustment Motor V49, removing and installing (vehicles 10.00)
- Headlamp, adjusting (vehicles 09.00)
- Main headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14
- Main headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14
- Notes on application and safety instructions for gas discharge lamps
- Headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14 - assembly overview (vehicles 09.00)
- Headlamp with Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14 - assembly overview (vehicles 10.00)
- Bulbs for headlamp with gas discharge lamp, replacing (vehicles 09.00)
- Bulbs for headlamp with gas discharge lamp, replacing (vehicles 10.00)
- Left High Intensity Gas Discharge (HID) Lamp L13 or Right High Intensity Gas Discharge (HID) Lamp L14 for low beam, replacing
- Left High Beam Headlamp M30 and Right High Beam Headlamp M32, replacing
- Bulb for parking light, replacing
- Left Front Turn Signal Lamp M5 and Right Front Turn Signal Lamp M7, replacing
- Left Headlamp Beam Adjustment Motor V48 and Right Headlamp Beam Adjustment Motor V49, removing and installing (vehicles with headlamps with gas discharge lamp)
- Left High-intensity Gas Discharge Lamp Control Module J343 or Right High-intensity Gas Discharge Lamp Control Module J344, removing and installing (vehicles 09.00)
- Left High-intensity Gas Discharge Lamp Control Module J343 or Right High-intensity Gas Discharge Lamp Control Module J344 (vehicles 10.00)
- Headlamp Range Control Module, removing and installing
- Left Front Level Control System Sensor G78, removing and installing (vehicles 10.00)
- Left Rear Level Control System Sensor G76, removing and installing (vehicles 10.00)
- Headlamps with gas discharge lamps, adjusting
- Front turn signal lamps
- Side turn signal lamp or mirror turn signal lamp, removing and installing
- Taillamps
- Taillamp - assembly overview (vehicles 09.00)
- Taillamp, sedan - assembly overview (vehicles 10.00)
- Taillamp - assembly overview (wagon 10.00)
- Taillamp, removing and installing (vehicles 09.00)
- Taillamp, removing and installing (sedan 10.00)
- Taillamp, removing and installing (wagon 10.00)
- Bulb carrier for taillamp, removing and installing (vehicles 09.00)
- Bulb carrier for taillamp, removing and installing (vehicles 10.00)
- Bulb carrier for taillamp, removing and installing (wagon 10.00)
- License Plate Light X, removing and installing (vehicles 09.00)
- License Plate Light X, removing and installing (vehicles 10.00)
- High-mount Brake Light M25
- Steering column switch, removing and installing
- Steering column switch, removing and installing
- Connector Assignment On Steering Column Switch
- Windshield Wiper/Washer Switch E22, Windshield Wiper Intermittent Regulator E38, Multi-Function Indicator Mode Select Switch E86 and Multi-Function Indicator Memory Switch E109 (vehicles → 07.97)
- Windshield Wiper/Washer Switch E22, Windshield Wiper Intermittent Regulator E38, Multi-Function Indicator Mode Select Switch E86 and Multi-Function Indicator Memory Switch E109 (vehicles 08.97 →)
- Turn Signal Switch E2, Headlamp Dimmer/Flasher Switch E4, Parking Lamp Switch E19
- Cruise Control Switch E45 and Cruise Control -SET- Button E227
- Ignition/Starter Switch D lock cylinder
- Main headlamps
- 96 - Lights, Switches - Interior, Anti-theft
- Immobilizer
- Interior lights and switches
- Glove Compartment Light W6, removing and installing
- Interior lamp, removing and installing
- Luggage Compartment Light W3, removing and installing
- Right Rear Reading Light W12 and Left Rear Reading Light W11
- Right Rear Reading Light W12 with Interior Monitoring Sensor G273 and Left Rear Reading Light W11 with Interior Monitoring Transmitter G274
- Front Passengers Airbag Disabled Indicator Lamp K145, removing and installing
- Headlamp Adjuster E102 and E20 with Headlamp Adjuster Control Illumination L54, removing and installing
- Light Switch E1 and Fog Lamp Switch E23 with Headlamp Switch Illumination L9, removing and installing
- Window regulator switch, removing and installing
- Luggage Compartment Light Switch F5 with Rear Lid Unlock Switch E165, removing and installing (wagon)
- Mirror Adjustment Switch E43 with Mirror Selector Switch E48 with Mirror Adjustment Switch Illumination L78, removing and installing
- Fuel Tank Lid Unlock Button E319, removing and installing (vehicles 09.00)
- Fuel Tank Lid Unlock Button E319 and Rear Lid Remote Unlock Switch E188 with Remote Unlock Switch Illumination L104, removing and installing (vehicles 10.00)
- Switch in center of instrument cluster, removing and installing
- Door contact switch, removing and installing
- Sunroof Regulator E139, removing and installing
- Rear Lid Handle Unlock Switch E234, removing and installing (vehicles 10.00)
- Rear Lid Central Locking System Motor V53, removing and installing (sedan 10.00)
- Rear Lid Central Locking System Motor V53, removing and installing (wagon 10.00)
- Anti-theft protection system with interior monitoring
- Anti-theft protection system with interior monitoring
- Assembly overview
- Comfort System Central Control Module J393
- Interior Monitoring Sensor G273, right and Interior Monitoring Transmitter G274, left, removing and installing
- Interior Monitoring Deactivation Switch E267 with Interior Monitoring Deactivation Switch Illumination L118, removing and installing
- Alarm Horn H12, removing and installing
- Alarm Horn H8, removing and installing
- 97 - Wiring
- Vehicle Diagnosis, Testing and Information Systems
- Fuse holder and relay carrier, removing and installing
- Fuse holder and relay carrier, removing and installing
- Fuse holder, removing and installing
- Relay panel and 13-pin relay carrier, removing and installing
- Protective housing for control modules in plenum chamber, removing and installing
- Secondary relay carrier with secondary fuse holder, removing and installing
- Wiring harness and connectors, repairing
- 27 - Battery, Starter, Generator, Cruise control
- Starters
- Electrical Equipment
- Engine Performance
- Application
- Emissions
- Emission Applications
- Emission Control Abbreviations
- State Emission Standards - Diesel
- State Emission Standards - Gas
- ALASKA
- ARIZONA
- CALIFORNIA
- Colorado
- CONNECTICUT
- DELAWARE
- District Of COLUMBIA
- GEORGIA
- IDAHO
- ILLINOIS
- INDIANA
- KENTUCKY
- MARYLAND
- MASSACHUSETTS
- MISSOURI
- NEVADA
- New Jersey
- New MEXICO
- New YORK
- North CAROLINA
- OHIO
- OREGON
- PENNSYLVANIA
- RHODE Island
- TENNESSEE
- TEXAS
- UTAH
- VIRGINIA
- WASHINGTON
- WISCONSIN
- U. S. EPA ASM2525 & ASM5015 Start-Up Emission Standards
- U. S. EPA Revised Final ASM Emission Standards (ASM5015 & ASM2525)
- U.S. EPA Im240 Emission Standards
- Fuel Delivery
- 2.8L - Engine Mechanical, Fuel Injection Ignition, Engine Codes: Aha, ATQ, AMX
- 00 - General, Technical Data
- 10 - Engine - Assembly
- 13 - Engine - Crankshaft, Cylinder Block
- Engine, disassembling and assembling - assembly overview
- Cylinder block, crankshaft and flywheel/drive plate, assembly overview
- Piston and connecting rod, assembly overview
- 15 - Engine - Cylinder head, Valvetrain
- 17 - Engine - Lubrication
- Lubrication system components
- Lubrication system components
- Engine oil
- Oil pump, crankcase ventilation and oil spray jets, assembly overview
- Oil pan, oil filter and oil cooler, assembly overview
- Oil pump with chain drive, assembly overview
- Oil pan (lower part), removing and installing
- Chain tensioner for oil pump, checking and removing and installing oil pump
- Upper part of oil pan, removing and installing
- Oil pump/front sealing flange, drive chain and chain sprocket for oil pump, removing and installing
- Seal for crankshaft (ribbed belt side), replacing
- Oil check valves, replacing
- Oil pressure and oil pressure switch, checking
- Lubrication system components
- 19 - Engine - Cooling system
- Cooling system components
- Cooling system components
- Cooling system components (on body), assembly overview
- Cooling system components (on engine), assembly overview
- After-run coolant pump, checking
- Coolant hose connection diagram
- Cooling system, draining and filling
- Radiator, removing and installing
- Coolant pump, removing and installing
- Coolant thermostat, removing and installing
- Viscous fan coupling, removing and installing
- Cooling system components
- 20 - Fuel supply
- Fuel supply system components (vehicles with Front Wheel Drive (FWD))
- Fuel supply system components (vehicles with Front Wheel Drive (FWD))
- Safety precautions when working on fuel supply system
- Rules for cleanliness
- Fuel tank, emptying
- Fuel pump, removing and installing
- Fuel level sensor, removing and installing
- Fuel tank with attachments, assembly overview
- Fuel tank, removing and installing
- Crash fuel shut-off
- Fuel pump, checking
- Fuel supply system components (vehicles with All Wheel Drive (AWD))
- Fuel supply system components (vehicles with All Wheel Drive (AWD))
- Fuel tank with attachments (engine codes AHA, ATQ), assembly overview
- Fuel filter, assembly overview
- Fuel tank, emptying
- Fuel delivery unit, removing and installing
- Fuel Level Sensor G, removing and installing
- Fuel Level Sensor 2 G169, removing and installing
- Fuel Supply Sensor 3 G237, removing and installing
- Suction jet pump, removing and installing, checking
- Fuel tank, removing and installing
- Fuel pump, checking
- Accelerator mechanism (vehicles with engine code AHA)
- Electronic Engine Power Control (EPC) (vehicles with engine code ATQ)
- Evaporative Emissions (EVAP) system (vehicles with engine codes AHA, ATQ)
- Evaporative Emissions (EVAP) system (vehicles with engine codes AHA, ATQ)
- Function description of evaporative emissions (EVAP) system
- Evaporative Emissions (EVAP) system components, removing and installing
- Evaporative Emissions (EVAP) system components, connection diagram
- EVAP system, checking using tester KLI9210
- Fuel supply system components (vehicles with Front Wheel Drive (FWD))
- 24 - Multiport Fuel Injection (MFI)
- Fuel injection system, servicing
- Fuel injection system, servicing
- Safety precautions
- Rules for cleanliness
- Air filter, assembly overview
- Fuel rail with fuel injectors, assembly overview
- Intake manifold and components of variable intake manifold, assembly overview
- Intake manifold connections and throttle valve control module, assembly overview
- Technical data
- Components, checking
- Engine control module
- Fuel injection system, servicing
- 26 - Exhaust system, Emission controls
- Exhaust system components, removing and installing
- Exhaust system components, removing and installing
- Exhaust manifold, front exhaust pipe with Three Way Catalytic Converter (TWC) and attachments (vehicles with engine codes AHA, ATQ), assembly overview
- Muffler with mountings (vehicles with Front Wheel Drive (FWD)), assembly overview
- Muffler with mountings (vehicles with All Wheel Drive (AWD)), assembly overview
- Front exhaust pipe with catalytic converter, removing and installing
- Secondary Air Injection (AIR) system (vehicles with engine code ATQ)
- Exhaust system components, removing and installing
- 28 - Ignition/Glow plug System
- 2.8L - Engine Mechanical, Fuel Injection Ignition, Engine Codes: Aha, ATQ, AMX
- Ignition System
- 2.8L - Engine Mechanical, Fuel Injection Ignition, Engine Codes: Aha, ATQ, AMX
- 00 - General, Technical Data
- 10 - Engine - Assembly
- 13 - Engine - Crankshaft, Cylinder Block
- Engine, disassembling and assembling - assembly overview
- Cylinder block, crankshaft and flywheel/drive plate, assembly overview
- Piston and connecting rod, assembly overview
- 15 - Engine - Cylinder head, Valvetrain
- 17 - Engine - Lubrication
- Lubrication system components
- Lubrication system components
- Engine oil
- Oil pump, crankcase ventilation and oil spray jets, assembly overview
- Oil pan, oil filter and oil cooler, assembly overview
- Oil pump with chain drive, assembly overview
- Oil pan (lower part), removing and installing
- Chain tensioner for oil pump, checking and removing and installing oil pump
- Upper part of oil pan, removing and installing
- Oil pump/front sealing flange, drive chain and chain sprocket for oil pump, removing and installing
- Seal for crankshaft (ribbed belt side), replacing
- Oil check valves, replacing
- Oil pressure and oil pressure switch, checking
- Lubrication system components
- 19 - Engine - Cooling system
- Cooling system components
- Cooling system components
- Cooling system components (on body), assembly overview
- Cooling system components (on engine), assembly overview
- After-run coolant pump, checking
- Coolant hose connection diagram
- Cooling system, draining and filling
- Radiator, removing and installing
- Coolant pump, removing and installing
- Coolant thermostat, removing and installing
- Viscous fan coupling, removing and installing
- Cooling system components
- 20 - Fuel supply
- Fuel supply system components (vehicles with Front Wheel Drive (FWD))
- Fuel supply system components (vehicles with Front Wheel Drive (FWD))
- Safety precautions when working on fuel supply system
- Rules for cleanliness
- Fuel tank, emptying
- Fuel pump, removing and installing
- Fuel level sensor, removing and installing
- Fuel tank with attachments, assembly overview
- Fuel tank, removing and installing
- Crash fuel shut-off
- Fuel pump, checking
- Fuel supply system components (vehicles with All Wheel Drive (AWD))
- Fuel supply system components (vehicles with All Wheel Drive (AWD))
- Fuel tank with attachments (engine codes AHA, ATQ), assembly overview
- Fuel filter, assembly overview
- Fuel tank, emptying
- Fuel delivery unit, removing and installing
- Fuel Level Sensor G, removing and installing
- Fuel Level Sensor 2 G169, removing and installing
- Fuel Supply Sensor 3 G237, removing and installing
- Suction jet pump, removing and installing, checking
- Fuel tank, removing and installing
- Fuel pump, checking
- Accelerator mechanism (vehicles with engine code AHA)
- Electronic Engine Power Control (EPC) (vehicles with engine code ATQ)
- Evaporative Emissions (EVAP) system (vehicles with engine codes AHA, ATQ)
- Evaporative Emissions (EVAP) system (vehicles with engine codes AHA, ATQ)
- Function description of evaporative emissions (EVAP) system
- Evaporative Emissions (EVAP) system components, removing and installing
- Evaporative Emissions (EVAP) system components, connection diagram
- EVAP system, checking using tester KLI9210
- Fuel supply system components (vehicles with Front Wheel Drive (FWD))
- 24 - Multiport Fuel Injection (MFI)
- Fuel injection system, servicing
- Fuel injection system, servicing
- Safety precautions
- Rules for cleanliness
- Air filter, assembly overview
- Fuel rail with fuel injectors, assembly overview
- Intake manifold and components of variable intake manifold, assembly overview
- Intake manifold connections and throttle valve control module, assembly overview
- Technical data
- Components, checking
- Engine control module
- Fuel injection system, servicing
- 26 - Exhaust system, Emission controls
- Exhaust system components, removing and installing
- Exhaust system components, removing and installing
- Exhaust manifold, front exhaust pipe with Three Way Catalytic Converter (TWC) and attachments (vehicles with engine codes AHA, ATQ), assembly overview
- Muffler with mountings (vehicles with Front Wheel Drive (FWD)), assembly overview
- Muffler with mountings (vehicles with All Wheel Drive (AWD)), assembly overview
- Front exhaust pipe with catalytic converter, removing and installing
- Secondary Air Injection (AIR) system (vehicles with engine code ATQ)
- Exhaust system components, removing and installing
- 28 - Ignition/Glow plug System
- 2.8L - Generic Scan Tool, Engine Code(S): Aha, ATQ, AMX
- 20 - Fuel supply
- Fuel Supply System
- Evaporative Emissions (EVAP) System
- Electronic engine power control (EPC), Checking
- Function of the "EPC" system (Engine Code ATQ, Model Year 20012005)
- Throttle Drive Angle Sensor 1 (for Electronic Power Control (EPC)) G187 / Throttle Drive Angle Sensor 2 (for Electronic Power Control (EPC)) G188, checking
- Throttle Position (TP) Sensor G69 / Throttle Position (TP) Sensor G88, Checking (Engine Code ATQ Model Year 2000)
- Throttle Position (TP) Sensor G69 / Throttle Position (TP) Sensor G88, Checking (Engine Code AHA)
- 24 - Multiport Fuel Injection (MFI)
- Motronic fuel injection system, servicing
- Components, checking
- Heated Oxygen Sensor (HO2S) before catalytic converter, heater circuit checking.
- Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC), heater circuit checking.
- Mass Air Flow (MAF) Sensor G70, checking
- Intake Air Temperature (IAT) Sensor G42 (Engine Code ATQ) or Intake Air Temperature (IAT) Sensor G72 (Engine Code AHA), Checking
- Throttle Valve Control Module J338, checking
- Engine Coolant Temperature (ECT) Sensor G62, checking
- Engine Speed (RPM) Sensor G28, checking
- Engine Speed (RPM) Sensor G28, checking (Engine Code ATQ)
- Fuel Injector, checking
- Function tests
- Engine Control Module (ECM) J220
- Additional signals, checking
- 26 - Exhaust system, Emission controls
- Exhaust system components, removing and installing
- Secondary Air Injection (AIR) System
- 28 - Ignition/Glow plug System
- Ignition, servicing
- 34 - Controls, Housing
- ST - Generic Scan Tool
- On Board Diagnostic (OBD)
- Diagnostic modes
- Diagnostic Modes Description
- Diagnostic Mode 01: Obtain data
- Diagnostic Mode 02: Obtain operating conditions
- Mode 03: Interrogating fault memory
- Interrogating the Fault Memory
- Diagnostic Mode 04: Reset/delete diagnostic data
- Diagnostic Mode 05: Check lambda test results
- Diagnostic Mode 05: Check lambda test results (Engine Code AHA)
- Diagnostic mode 6: Checking test results of components that are not continuously monitored
- Diagnostic mode 6: Checking test results of components that are not continuously monitored (Engine Code ATQ)
- Notes
- Test-ID 01 ($01): Catalytic Conversion (Bank 1).
- Test-ID 01 ($01): Catalytic Conversion (Bank 2).
- Test-ID 02 ($02): Oxygen Sensor (Bank 1, Sensor 1).
- Test-ID 02 ($02): Oxygen Sensor (Bank 2, Sensor 1).
- Test-ID 03 ($03): Secondary Air Injection (AIR) System (Bank 1).
- Test-ID 03 ($03): Secondary Air Injection (AIR) System (Bank 2).
- $05 (05): Tank Ventilation System, Tank Vent Valve Function Check
- Test-ID 05 (05): Tank Ventilation System, Tank Leak Test
- Diagnostic mode 6: Checking test results of components that are not continuously monitored (Engine Code AHA)
- Notes
- Test-ID 01 ($01): Catalytic Conversion (Bank 1).
- Test-ID 01 ($01): Catalytic Conversion (Bank 2).
- Test-ID 02 ($02): Oxygen Sensor (Bank 1, Sensor 1).
- Test-ID 02 ($02): Oxygen Sensor (Bank 2, Sensor 1).
- Test-ID 03 ($03): Secondary Air Injection (AIR) System.
- $05 (05): Tank Ventilation System, Tank Vent Valve Function Check
- Test-ID 05 (05): Tank Ventilation System, Tank Leak Test
- Diagnostic mode 6: Checking test results of components that are not continuously monitored (Engine Code ATQ)
- Diagnostic Mode 07: Check test results of components that are continuously monitored
- Diagnostic Mode 08: Tank leak test
- Diagnostic Mode 09: Vehicle information
- General Diagnosis
- Readiness Code
- Diagnostic Trouble Code (DTC) tables, (Engine Code ATQ)
- Diagnostic Trouble Code (DTC) tables (Engine Code AHA)
- 20 - Fuel supply
- 2.8L - Engine Mechanical, Fuel Injection Ignition, Engine Codes: Aha, ATQ, AMX
- Mode 6 - 1998-05 PASSAT
- Specifications
- System
- 2.8L - Engine Mechanical, Fuel Injection Ignition, Engine Codes: Aha, ATQ, AMX
- 00 - General, Technical Data
- 10 - Engine - Assembly
- 13 - Engine - Crankshaft, Cylinder Block
- Engine, disassembling and assembling - assembly overview
- Cylinder block, crankshaft and flywheel/drive plate, assembly overview
- Piston and connecting rod, assembly overview
- 15 - Engine - Cylinder head, Valvetrain
- 17 - Engine - Lubrication
- Lubrication system components
- Lubrication system components
- Engine oil
- Oil pump, crankcase ventilation and oil spray jets, assembly overview
- Oil pan, oil filter and oil cooler, assembly overview
- Oil pump with chain drive, assembly overview
- Oil pan (lower part), removing and installing
- Chain tensioner for oil pump, checking and removing and installing oil pump
- Upper part of oil pan, removing and installing
- Oil pump/front sealing flange, drive chain and chain sprocket for oil pump, removing and installing
- Seal for crankshaft (ribbed belt side), replacing
- Oil check valves, replacing
- Oil pressure and oil pressure switch, checking
- Lubrication system components
- 19 - Engine - Cooling system
- Cooling system components
- Cooling system components
- Cooling system components (on body), assembly overview
- Cooling system components (on engine), assembly overview
- After-run coolant pump, checking
- Coolant hose connection diagram
- Cooling system, draining and filling
- Radiator, removing and installing
- Coolant pump, removing and installing
- Coolant thermostat, removing and installing
- Viscous fan coupling, removing and installing
- Cooling system components
- 20 - Fuel supply
- Fuel supply system components (vehicles with Front Wheel Drive (FWD))
- Fuel supply system components (vehicles with Front Wheel Drive (FWD))
- Safety precautions when working on fuel supply system
- Rules for cleanliness
- Fuel tank, emptying
- Fuel pump, removing and installing
- Fuel level sensor, removing and installing
- Fuel tank with attachments, assembly overview
- Fuel tank, removing and installing
- Crash fuel shut-off
- Fuel pump, checking
- Fuel supply system components (vehicles with All Wheel Drive (AWD))
- Fuel supply system components (vehicles with All Wheel Drive (AWD))
- Fuel tank with attachments (engine codes AHA, ATQ), assembly overview
- Fuel filter, assembly overview
- Fuel tank, emptying
- Fuel delivery unit, removing and installing
- Fuel Level Sensor G, removing and installing
- Fuel Level Sensor 2 G169, removing and installing
- Fuel Supply Sensor 3 G237, removing and installing
- Suction jet pump, removing and installing, checking
- Fuel tank, removing and installing
- Fuel pump, checking
- Accelerator mechanism (vehicles with engine code AHA)
- Electronic Engine Power Control (EPC) (vehicles with engine code ATQ)
- Evaporative Emissions (EVAP) system (vehicles with engine codes AHA, ATQ)
- Evaporative Emissions (EVAP) system (vehicles with engine codes AHA, ATQ)
- Function description of evaporative emissions (EVAP) system
- Evaporative Emissions (EVAP) system components, removing and installing
- Evaporative Emissions (EVAP) system components, connection diagram
- EVAP system, checking using tester KLI9210
- Fuel supply system components (vehicles with Front Wheel Drive (FWD))
- 24 - Multiport Fuel Injection (MFI)
- Fuel injection system, servicing
- Fuel injection system, servicing
- Safety precautions
- Rules for cleanliness
- Air filter, assembly overview
- Fuel rail with fuel injectors, assembly overview
- Intake manifold and components of variable intake manifold, assembly overview
- Intake manifold connections and throttle valve control module, assembly overview
- Technical data
- Components, checking
- Engine control module
- Fuel injection system, servicing
- 26 - Exhaust system, Emission controls
- Exhaust system components, removing and installing
- Exhaust system components, removing and installing
- Exhaust manifold, front exhaust pipe with Three Way Catalytic Converter (TWC) and attachments (vehicles with engine codes AHA, ATQ), assembly overview
- Muffler with mountings (vehicles with Front Wheel Drive (FWD)), assembly overview
- Muffler with mountings (vehicles with All Wheel Drive (AWD)), assembly overview
- Front exhaust pipe with catalytic converter, removing and installing
- Secondary Air Injection (AIR) system (vehicles with engine code ATQ)
- Exhaust system components, removing and installing
- 28 - Ignition/Glow plug System
- 2.8L - Generic Scan Tool, Engine Code(S): Aha, ATQ, AMX
- 20 - Fuel supply
- Fuel Supply System
- Evaporative Emissions (EVAP) System
- Electronic engine power control (EPC), Checking
- Function of the "EPC" system (Engine Code ATQ, Model Year 20012005)
- Throttle Drive Angle Sensor 1 (for Electronic Power Control (EPC)) G187 / Throttle Drive Angle Sensor 2 (for Electronic Power Control (EPC)) G188, checking
- Throttle Position (TP) Sensor G69 / Throttle Position (TP) Sensor G88, Checking (Engine Code ATQ Model Year 2000)
- Throttle Position (TP) Sensor G69 / Throttle Position (TP) Sensor G88, Checking (Engine Code AHA)
- 24 - Multiport Fuel Injection (MFI)
- Motronic fuel injection system, servicing
- Components, checking
- Heated Oxygen Sensor (HO2S) before catalytic converter, heater circuit checking.
- Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC), heater circuit checking.
- Mass Air Flow (MAF) Sensor G70, checking
- Intake Air Temperature (IAT) Sensor G42 (Engine Code ATQ) or Intake Air Temperature (IAT) Sensor G72 (Engine Code AHA), Checking
- Throttle Valve Control Module J338, checking
- Engine Coolant Temperature (ECT) Sensor G62, checking
- Engine Speed (RPM) Sensor G28, checking
- Engine Speed (RPM) Sensor G28, checking (Engine Code ATQ)
- Fuel Injector, checking
- Function tests
- Engine Control Module (ECM) J220
- Additional signals, checking
- 26 - Exhaust system, Emission controls
- Exhaust system components, removing and installing
- Secondary Air Injection (AIR) System
- 28 - Ignition/Glow plug System
- Ignition, servicing
- 34 - Controls, Housing
- ST - Generic Scan Tool
- On Board Diagnostic (OBD)
- Diagnostic modes
- Diagnostic Modes Description
- Diagnostic Mode 01: Obtain data
- Diagnostic Mode 02: Obtain operating conditions
- Mode 03: Interrogating fault memory
- Interrogating the Fault Memory
- Diagnostic Mode 04: Reset/delete diagnostic data
- Diagnostic Mode 05: Check lambda test results
- Diagnostic Mode 05: Check lambda test results (Engine Code AHA)
- Diagnostic mode 6: Checking test results of components that are not continuously monitored
- Diagnostic mode 6: Checking test results of components that are not continuously monitored (Engine Code ATQ)
- Notes
- Test-ID 01 ($01): Catalytic Conversion (Bank 1).
- Test-ID 01 ($01): Catalytic Conversion (Bank 2).
- Test-ID 02 ($02): Oxygen Sensor (Bank 1, Sensor 1).
- Test-ID 02 ($02): Oxygen Sensor (Bank 2, Sensor 1).
- Test-ID 03 ($03): Secondary Air Injection (AIR) System (Bank 1).
- Test-ID 03 ($03): Secondary Air Injection (AIR) System (Bank 2).
- $05 (05): Tank Ventilation System, Tank Vent Valve Function Check
- Test-ID 05 (05): Tank Ventilation System, Tank Leak Test
- Diagnostic mode 6: Checking test results of components that are not continuously monitored (Engine Code AHA)
- Notes
- Test-ID 01 ($01): Catalytic Conversion (Bank 1).
- Test-ID 01 ($01): Catalytic Conversion (Bank 2).
- Test-ID 02 ($02): Oxygen Sensor (Bank 1, Sensor 1).
- Test-ID 02 ($02): Oxygen Sensor (Bank 2, Sensor 1).
- Test-ID 03 ($03): Secondary Air Injection (AIR) System.
- $05 (05): Tank Ventilation System, Tank Vent Valve Function Check
- Test-ID 05 (05): Tank Ventilation System, Tank Leak Test
- Diagnostic mode 6: Checking test results of components that are not continuously monitored (Engine Code ATQ)
- Diagnostic Mode 07: Check test results of components that are continuously monitored
- Diagnostic Mode 08: Tank leak test
- Diagnostic Mode 09: Vehicle information
- General Diagnosis
- Readiness Code
- Diagnostic Trouble Code (DTC) tables, (Engine Code ATQ)
- Diagnostic Trouble Code (DTC) tables (Engine Code AHA)
- 20 - Fuel supply
- 2.8L - Engine Mechanical, Fuel Injection Ignition, Engine Codes: Aha, ATQ, AMX
- Testing & Diagnosis
- 2.8L - Engine Mechanical, Fuel Injection Ignition, Engine Codes: Aha, ATQ, AMX
- 00 - General, Technical Data
- 10 - Engine - Assembly
- 13 - Engine - Crankshaft, Cylinder Block
- Engine, disassembling and assembling - assembly overview
- Cylinder block, crankshaft and flywheel/drive plate, assembly overview
- Piston and connecting rod, assembly overview
- 15 - Engine - Cylinder head, Valvetrain
- 17 - Engine - Lubrication
- Lubrication system components
- Lubrication system components
- Engine oil
- Oil pump, crankcase ventilation and oil spray jets, assembly overview
- Oil pan, oil filter and oil cooler, assembly overview
- Oil pump with chain drive, assembly overview
- Oil pan (lower part), removing and installing
- Chain tensioner for oil pump, checking and removing and installing oil pump
- Upper part of oil pan, removing and installing
- Oil pump/front sealing flange, drive chain and chain sprocket for oil pump, removing and installing
- Seal for crankshaft (ribbed belt side), replacing
- Oil check valves, replacing
- Oil pressure and oil pressure switch, checking
- Lubrication system components
- 19 - Engine - Cooling system
- Cooling system components
- Cooling system components
- Cooling system components (on body), assembly overview
- Cooling system components (on engine), assembly overview
- After-run coolant pump, checking
- Coolant hose connection diagram
- Cooling system, draining and filling
- Radiator, removing and installing
- Coolant pump, removing and installing
- Coolant thermostat, removing and installing
- Viscous fan coupling, removing and installing
- Cooling system components
- 20 - Fuel supply
- Fuel supply system components (vehicles with Front Wheel Drive (FWD))
- Fuel supply system components (vehicles with Front Wheel Drive (FWD))
- Safety precautions when working on fuel supply system
- Rules for cleanliness
- Fuel tank, emptying
- Fuel pump, removing and installing
- Fuel level sensor, removing and installing
- Fuel tank with attachments, assembly overview
- Fuel tank, removing and installing
- Crash fuel shut-off
- Fuel pump, checking
- Fuel supply system components (vehicles with All Wheel Drive (AWD))
- Fuel supply system components (vehicles with All Wheel Drive (AWD))
- Fuel tank with attachments (engine codes AHA, ATQ), assembly overview
- Fuel filter, assembly overview
- Fuel tank, emptying
- Fuel delivery unit, removing and installing
- Fuel Level Sensor G, removing and installing
- Fuel Level Sensor 2 G169, removing and installing
- Fuel Supply Sensor 3 G237, removing and installing
- Suction jet pump, removing and installing, checking
- Fuel tank, removing and installing
- Fuel pump, checking
- Accelerator mechanism (vehicles with engine code AHA)
- Electronic Engine Power Control (EPC) (vehicles with engine code ATQ)
- Evaporative Emissions (EVAP) system (vehicles with engine codes AHA, ATQ)
- Evaporative Emissions (EVAP) system (vehicles with engine codes AHA, ATQ)
- Function description of evaporative emissions (EVAP) system
- Evaporative Emissions (EVAP) system components, removing and installing
- Evaporative Emissions (EVAP) system components, connection diagram
- EVAP system, checking using tester KLI9210
- Fuel supply system components (vehicles with Front Wheel Drive (FWD))
- 24 - Multiport Fuel Injection (MFI)
- Fuel injection system, servicing
- Fuel injection system, servicing
- Safety precautions
- Rules for cleanliness
- Air filter, assembly overview
- Fuel rail with fuel injectors, assembly overview
- Intake manifold and components of variable intake manifold, assembly overview
- Intake manifold connections and throttle valve control module, assembly overview
- Technical data
- Components, checking
- Engine control module
- Fuel injection system, servicing
- 26 - Exhaust system, Emission controls
- Exhaust system components, removing and installing
- Exhaust system components, removing and installing
- Exhaust manifold, front exhaust pipe with Three Way Catalytic Converter (TWC) and attachments (vehicles with engine codes AHA, ATQ), assembly overview
- Muffler with mountings (vehicles with Front Wheel Drive (FWD)), assembly overview
- Muffler with mountings (vehicles with All Wheel Drive (AWD)), assembly overview
- Front exhaust pipe with catalytic converter, removing and installing
- Secondary Air Injection (AIR) system (vehicles with engine code ATQ)
- Exhaust system components, removing and installing
- 28 - Ignition/Glow plug System
- 2.8L - Generic Scan Tool, Engine Code(S): Aha, ATQ, AMX
- 20 - Fuel supply
- Fuel Supply System
- Evaporative Emissions (EVAP) System
- Electronic engine power control (EPC), Checking
- Function of the "EPC" system (Engine Code ATQ, Model Year 20012005)
- Throttle Drive Angle Sensor 1 (for Electronic Power Control (EPC)) G187 / Throttle Drive Angle Sensor 2 (for Electronic Power Control (EPC)) G188, checking
- Throttle Position (TP) Sensor G69 / Throttle Position (TP) Sensor G88, Checking (Engine Code ATQ Model Year 2000)
- Throttle Position (TP) Sensor G69 / Throttle Position (TP) Sensor G88, Checking (Engine Code AHA)
- 24 - Multiport Fuel Injection (MFI)
- Motronic fuel injection system, servicing
- Components, checking
- Heated Oxygen Sensor (HO2S) before catalytic converter, heater circuit checking.
- Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC), heater circuit checking.
- Mass Air Flow (MAF) Sensor G70, checking
- Intake Air Temperature (IAT) Sensor G42 (Engine Code ATQ) or Intake Air Temperature (IAT) Sensor G72 (Engine Code AHA), Checking
- Throttle Valve Control Module J338, checking
- Engine Coolant Temperature (ECT) Sensor G62, checking
- Engine Speed (RPM) Sensor G28, checking
- Engine Speed (RPM) Sensor G28, checking (Engine Code ATQ)
- Fuel Injector, checking
- Function tests
- Engine Control Module (ECM) J220
- Additional signals, checking
- 26 - Exhaust system, Emission controls
- Exhaust system components, removing and installing
- Secondary Air Injection (AIR) System
- 28 - Ignition/Glow plug System
- Ignition, servicing
- 34 - Controls, Housing
- ST - Generic Scan Tool
- On Board Diagnostic (OBD)
- Diagnostic modes
- Diagnostic Modes Description
- Diagnostic Mode 01: Obtain data
- Diagnostic Mode 02: Obtain operating conditions
- Mode 03: Interrogating fault memory
- Interrogating the Fault Memory
- Diagnostic Mode 04: Reset/delete diagnostic data
- Diagnostic Mode 05: Check lambda test results
- Diagnostic Mode 05: Check lambda test results (Engine Code AHA)
- Diagnostic mode 6: Checking test results of components that are not continuously monitored
- Diagnostic mode 6: Checking test results of components that are not continuously monitored (Engine Code ATQ)
- Notes
- Test-ID 01 ($01): Catalytic Conversion (Bank 1).
- Test-ID 01 ($01): Catalytic Conversion (Bank 2).
- Test-ID 02 ($02): Oxygen Sensor (Bank 1, Sensor 1).
- Test-ID 02 ($02): Oxygen Sensor (Bank 2, Sensor 1).
- Test-ID 03 ($03): Secondary Air Injection (AIR) System (Bank 1).
- Test-ID 03 ($03): Secondary Air Injection (AIR) System (Bank 2).
- $05 (05): Tank Ventilation System, Tank Vent Valve Function Check
- Test-ID 05 (05): Tank Ventilation System, Tank Leak Test
- Diagnostic mode 6: Checking test results of components that are not continuously monitored (Engine Code AHA)
- Notes
- Test-ID 01 ($01): Catalytic Conversion (Bank 1).
- Test-ID 01 ($01): Catalytic Conversion (Bank 2).
- Test-ID 02 ($02): Oxygen Sensor (Bank 1, Sensor 1).
- Test-ID 02 ($02): Oxygen Sensor (Bank 2, Sensor 1).
- Test-ID 03 ($03): Secondary Air Injection (AIR) System.
- $05 (05): Tank Ventilation System, Tank Vent Valve Function Check
- Test-ID 05 (05): Tank Ventilation System, Tank Leak Test
- Diagnostic mode 6: Checking test results of components that are not continuously monitored (Engine Code ATQ)
- Diagnostic Mode 07: Check test results of components that are continuously monitored
- Diagnostic Mode 08: Tank leak test
- Diagnostic Mode 09: Vehicle information
- General Diagnosis
- Readiness Code
- Diagnostic Trouble Code (DTC) tables, (Engine Code ATQ)
- Diagnostic Trouble Code (DTC) tables (Engine Code AHA)
- 20 - Fuel supply
- 2.8L - Engine Mechanical, Fuel Injection Ignition, Engine Codes: Aha, ATQ, AMX
- Tune-Up
- 2.8L - Engine Mechanical, Fuel Injection Ignition, Engine Codes: Aha, ATQ, AMX
- 00 - General, Technical Data
- 10 - Engine - Assembly
- 13 - Engine - Crankshaft, Cylinder Block
- Engine, disassembling and assembling - assembly overview
- Cylinder block, crankshaft and flywheel/drive plate, assembly overview
- Piston and connecting rod, assembly overview
- 15 - Engine - Cylinder head, Valvetrain
- 17 - Engine - Lubrication
- Lubrication system components
- Lubrication system components
- Engine oil
- Oil pump, crankcase ventilation and oil spray jets, assembly overview
- Oil pan, oil filter and oil cooler, assembly overview
- Oil pump with chain drive, assembly overview
- Oil pan (lower part), removing and installing
- Chain tensioner for oil pump, checking and removing and installing oil pump
- Upper part of oil pan, removing and installing
- Oil pump/front sealing flange, drive chain and chain sprocket for oil pump, removing and installing
- Seal for crankshaft (ribbed belt side), replacing
- Oil check valves, replacing
- Oil pressure and oil pressure switch, checking
- Lubrication system components
- 19 - Engine - Cooling system
- Cooling system components
- Cooling system components
- Cooling system components (on body), assembly overview
- Cooling system components (on engine), assembly overview
- After-run coolant pump, checking
- Coolant hose connection diagram
- Cooling system, draining and filling
- Radiator, removing and installing
- Coolant pump, removing and installing
- Coolant thermostat, removing and installing
- Viscous fan coupling, removing and installing
- Cooling system components
- 20 - Fuel supply
- Fuel supply system components (vehicles with Front Wheel Drive (FWD))
- Fuel supply system components (vehicles with Front Wheel Drive (FWD))
- Safety precautions when working on fuel supply system
- Rules for cleanliness
- Fuel tank, emptying
- Fuel pump, removing and installing
- Fuel level sensor, removing and installing
- Fuel tank with attachments, assembly overview
- Fuel tank, removing and installing
- Crash fuel shut-off
- Fuel pump, checking
- Fuel supply system components (vehicles with All Wheel Drive (AWD))
- Fuel supply system components (vehicles with All Wheel Drive (AWD))
- Fuel tank with attachments (engine codes AHA, ATQ), assembly overview
- Fuel filter, assembly overview
- Fuel tank, emptying
- Fuel delivery unit, removing and installing
- Fuel Level Sensor G, removing and installing
- Fuel Level Sensor 2 G169, removing and installing
- Fuel Supply Sensor 3 G237, removing and installing
- Suction jet pump, removing and installing, checking
- Fuel tank, removing and installing
- Fuel pump, checking
- Accelerator mechanism (vehicles with engine code AHA)
- Electronic Engine Power Control (EPC) (vehicles with engine code ATQ)
- Evaporative Emissions (EVAP) system (vehicles with engine codes AHA, ATQ)
- Evaporative Emissions (EVAP) system (vehicles with engine codes AHA, ATQ)
- Function description of evaporative emissions (EVAP) system
- Evaporative Emissions (EVAP) system components, removing and installing
- Evaporative Emissions (EVAP) system components, connection diagram
- EVAP system, checking using tester KLI9210
- Fuel supply system components (vehicles with Front Wheel Drive (FWD))
- 24 - Multiport Fuel Injection (MFI)
- Fuel injection system, servicing
- Fuel injection system, servicing
- Safety precautions
- Rules for cleanliness
- Air filter, assembly overview
- Fuel rail with fuel injectors, assembly overview
- Intake manifold and components of variable intake manifold, assembly overview
- Intake manifold connections and throttle valve control module, assembly overview
- Technical data
- Components, checking
- Engine control module
- Fuel injection system, servicing
- 26 - Exhaust system, Emission controls
- Exhaust system components, removing and installing
- Exhaust system components, removing and installing
- Exhaust manifold, front exhaust pipe with Three Way Catalytic Converter (TWC) and attachments (vehicles with engine codes AHA, ATQ), assembly overview
- Muffler with mountings (vehicles with Front Wheel Drive (FWD)), assembly overview
- Muffler with mountings (vehicles with All Wheel Drive (AWD)), assembly overview
- Front exhaust pipe with catalytic converter, removing and installing
- Secondary Air Injection (AIR) system (vehicles with engine code ATQ)
- Exhaust system components, removing and installing
- 28 - Ignition/Glow plug System
- 2.8L - Generic Scan Tool, Engine Code(S): Aha, ATQ, AMX
- 20 - Fuel supply
- Fuel Supply System
- Evaporative Emissions (EVAP) System
- Electronic engine power control (EPC), Checking
- Function of the "EPC" system (Engine Code ATQ, Model Year 20012005)
- Throttle Drive Angle Sensor 1 (for Electronic Power Control (EPC)) G187 / Throttle Drive Angle Sensor 2 (for Electronic Power Control (EPC)) G188, checking
- Throttle Position (TP) Sensor G69 / Throttle Position (TP) Sensor G88, Checking (Engine Code ATQ Model Year 2000)
- Throttle Position (TP) Sensor G69 / Throttle Position (TP) Sensor G88, Checking (Engine Code AHA)
- 24 - Multiport Fuel Injection (MFI)
- Motronic fuel injection system, servicing
- Components, checking
- Heated Oxygen Sensor (HO2S) before catalytic converter, heater circuit checking.
- Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC), heater circuit checking.
- Mass Air Flow (MAF) Sensor G70, checking
- Intake Air Temperature (IAT) Sensor G42 (Engine Code ATQ) or Intake Air Temperature (IAT) Sensor G72 (Engine Code AHA), Checking
- Throttle Valve Control Module J338, checking
- Engine Coolant Temperature (ECT) Sensor G62, checking
- Engine Speed (RPM) Sensor G28, checking
- Engine Speed (RPM) Sensor G28, checking (Engine Code ATQ)
- Fuel Injector, checking
- Function tests
- Engine Control Module (ECM) J220
- Additional signals, checking
- 26 - Exhaust system, Emission controls
- Exhaust system components, removing and installing
- Secondary Air Injection (AIR) System
- 28 - Ignition/Glow plug System
- Ignition, servicing
- 34 - Controls, Housing
- ST - Generic Scan Tool
- On Board Diagnostic (OBD)
- Diagnostic modes
- Diagnostic Modes Description
- Diagnostic Mode 01: Obtain data
- Diagnostic Mode 02: Obtain operating conditions
- Mode 03: Interrogating fault memory
- Interrogating the Fault Memory
- Diagnostic Mode 04: Reset/delete diagnostic data
- Diagnostic Mode 05: Check lambda test results
- Diagnostic Mode 05: Check lambda test results (Engine Code AHA)
- Diagnostic mode 6: Checking test results of components that are not continuously monitored
- Diagnostic mode 6: Checking test results of components that are not continuously monitored (Engine Code ATQ)
- Notes
- Test-ID 01 ($01): Catalytic Conversion (Bank 1).
- Test-ID 01 ($01): Catalytic Conversion (Bank 2).
- Test-ID 02 ($02): Oxygen Sensor (Bank 1, Sensor 1).
- Test-ID 02 ($02): Oxygen Sensor (Bank 2, Sensor 1).
- Test-ID 03 ($03): Secondary Air Injection (AIR) System (Bank 1).
- Test-ID 03 ($03): Secondary Air Injection (AIR) System (Bank 2).
- $05 (05): Tank Ventilation System, Tank Vent Valve Function Check
- Test-ID 05 (05): Tank Ventilation System, Tank Leak Test
- Diagnostic mode 6: Checking test results of components that are not continuously monitored (Engine Code AHA)
- Notes
- Test-ID 01 ($01): Catalytic Conversion (Bank 1).
- Test-ID 01 ($01): Catalytic Conversion (Bank 2).
- Test-ID 02 ($02): Oxygen Sensor (Bank 1, Sensor 1).
- Test-ID 02 ($02): Oxygen Sensor (Bank 2, Sensor 1).
- Test-ID 03 ($03): Secondary Air Injection (AIR) System.
- $05 (05): Tank Ventilation System, Tank Vent Valve Function Check
- Test-ID 05 (05): Tank Ventilation System, Tank Leak Test
- Diagnostic mode 6: Checking test results of components that are not continuously monitored (Engine Code ATQ)
- Diagnostic Mode 07: Check test results of components that are continuously monitored
- Diagnostic Mode 08: Tank leak test
- Diagnostic Mode 09: Vehicle information
- General Diagnosis
- Readiness Code
- Diagnostic Trouble Code (DTC) tables, (Engine Code ATQ)
- Diagnostic Trouble Code (DTC) tables (Engine Code AHA)
- 20 - Fuel supply
- 2.8L - Engine Mechanical, Fuel Injection Ignition, Engine Codes: Aha, ATQ, AMX
- Vacuum Diagrams
- General Information
- Abbreviations
- Basic Trouble Shooting
- Basic Trouble Shooting - General Information
- Commonly Used Abbreviations - General Information
- Emission Control Abbreviations
- Engine Performance - Trouble Shooting - General Information
- Brakes
- Anti-Lock Brake Safety Precautions - General Information
- Map - Brake Systems
- Brake Systems
- Notes
- Map Standards Of Service
- The Map Process - Overview
- The Map Process - Overview Of Service Requirements And Suggestions
- Accelerometers
- Accumulators
- Anchor Pins
- Anti-Lock Brake Control Assembly(Module)
- Anti-Lock Brake Controller
- Anti-Lock Brake Systems
- Axle Seal
- Backing Plates
- Bleeder Screw
- Brake Abs Active Light (Blue)
- Brake Fluid
- Brake Friction Material
- Brake On - Off Switch
- Brake Pads
- Brake Pedals
- Brake Shoe Hardware
- Brake Shoes
- Brake Stoplight Switches
- Brake Warning Light (Amber)
- Brake Warning Light (Red)
- Bulb Sockets
- Bulbs And LEDS
- Caliper Hardware
- Caliper Mounting Pin
- Caliper Piston
- Caliper Shim
- Caliper Slider Pin (Bolt) Dust Boot
- Caliper Slider Pin (Bolt)
- Calipers
- Combination Valve
- Controllers
- Digital Ratio Axle Controllers And Buffers (Drab And Dram)
- Disable Switches
- Drums
- Electrical Brake Pumps
- Electrical Park Motor
- Electrical Pumps And Motors
- Electro-Magnetic Interference
- Electronic Brake Control Modulator
- Electronic Brake Distribution
- Electronic Brake Traction Control Module
- Electronic Controllers
- Electronic Traction Control
- External Brake Cable
- Flow Control Valve
- Fluid Level Sensor Switches
- Fluid
- Four Wheel Drive Switches
- Friction Material
- G Sensors
- Gaskets
- Gravitational Switches
- Grease Seal
- Height Sensing Proportioning Valve
- High Pressure Accumulator
- Hoses
- Hub
- Hydraulic Control Unit
- Hydraulic Modulators
- Hydro-Boosters
- Hydro-Electric Boosters (POWERMASTER)
- Ignition Disable Switches
- Lamp Driver Relay
- Lateral Acceleration Switches
- LEDS
- Lenses
- Low Pressure Accumulator
- Lug Nut
- Master Cylinder Cover Gasket
- Master Cylinders
- Modulators
- Motor Pack
- Motors
- Pads
- Parking Brake Cable
- Parking Brake Mechanism
- Parking Brake Shoes
- Parking Brake Switches
- Parking Brake Systems
- Pedal Travel Switches
- Pedals
- Power Distribution Center
- POWERMASTER
- Pressure Differential Switches
- Pressure Switches
- Pressure Transducers
- Proportioning Valve
- Pumps
- Relays
- RELUCTOR (Speed) Ring
- Rotors
- Self-Adjusting Systems
- Shoe Hardware
- Shoes
- Sockets
- Speed Sensor (RELUCTOR) Ring
- Speed Sensors (Electronic Wheel And Vehicle)
- Star Wheel
- Steel Brake Lines
- Stoplight Switches
- Stroke Sensor
- Switches
- Tires
- Tone Ring
- Toothed Rings (Tone Wheel)
- Traction Control System (TCS)
- Transfer Tubes
- Vacuum Boosters
- Vacuum Hoses
- Valves
- Wear Indicator
- Wheel Attachment Hardware
- Wheel Bearings, Races And Seals
- Wheel Cylinders
- Wiring Harnesses
- Yaw Rate Sensor
- Brake System CHECKSHEET
- Reason Code Explanation
- Automotive Terminology & Definitions
- Brake Systems
- Map - Routine Inspection Reference Guide
- Routine Inspection Reference Guide
- Notes
- Map Standards Of Service
- The Map Process - Overview
- The Map Process - Overview Of Service Requirements And Suggestions
- Maintenance Overview
- Antifreeze/Coolant
- Visual Inspection
- Radiator Cap Test
- Engine Fan
- Cooling System Power Flush And Refill
- Belts (Except Timing Belts)
- Belt TENSIONER
- Automatic Transmission Fluid
- Automatic Transmission Fluid Exchange & Filter Replacement
- Engine Oil
- Air Filters
- Cabin Air Filter
- Brake Fluid
- Battery
- Battery Cables
- Power Steering
- Power Steering Fluid
- Wiper Blades
- Routine Inspection CHECKSHEET
- Routine Inspection - UICS
- Brake Systems
- Drivetrain And Transmission
- Notes
- Automatic Transmission Fluid
- Clutch Master Cylinders
- Cooler Lines
- Coolers
- Differential Fluid
- Drain Plugs And Gaskets
- Filters And Screens
- Fluids And Lubricants
- Hoses, Lines, And Tubes
- Hydraulic Fluid
- Lubricants
- Manual Transmission Fluid
- Mounts (Engine, Transaxle And Transmission)
- Transfer Case Fluid
- Vacuum Hoses
- Electrical Systems
- Engine Performance And Maintenance
- Notes
- Accessory Belts
- Air Filter Elements
- Air Filter Gaskets
- Air Filter Housings And Gaskets
- Air Pump Belts
- Batteries
- Battery Connectors
- Belt Idler Assemblies (Accessory And Cam Belts)
- Belt TENSIONERS (Accessory And Cam Belt)
- Chemical Engine DECARBONIZATION
- Combustion Chamber Cleaning
- Coolant Recovery Tanks
- Coolant
- Distributor Caps
- Distributor Rotors
- Engine Cooling Systems
- Engine DECARBONIZATION
- Engine Oil Drain Plugs And Gaskets
- Engine Oil Filters And Canisters
- Engine Oil
- Fuel Filters
- Fuel Injector Cleaning
- Fuel Injectors
- Fuel System Cleaning Service
- Hose Clamps
- Hose Connectors
- Hose Couplers
- Hoses And Tubes (Fuel Lines, Radiator, Vacuum, By-Pass, Heater, Recovery Tank And Oil Coolers)
- Ignition Wires (Secondary)
- Intake Cleaning
- O2 Sensors
- PCV Breather Elements
- PCV Valves
- Radiator Caps And Pressurized Expansion Tank Caps
- Spark Plugs
- Thermostats And Housings
- Throttle Body Cleaning
- Timing Belts
- Vacuum Hoses, Tubes And Connections (Non-Metallic)
- Exhaust Systems
- Heating, Ventilation And Air Conditioning Systems
- Steering And Suspension, Wheel Alignment, Wheels And Tires
- Wheel & Tire Supplement
- Reason Code Explanation
- Automotive Terminology & Definitions
- Routine Inspection Reference Guide
- Check Lists
- Computer Relearn Procedures - Import
- Introduction
- ACURA
- AUDI
- BMW
- HONDA
- HYUNDAI
- INFINITI
- ISUZU
- Jaguar
- KIA
- Land Rover
- LEXUS
- MAZDA
- MERCEDES-BENZ
- Notes
- Synchronization Of Power Windows
- Activating Steering Angle Sensor
- Synchronization Of Sliding/Tilt-Up Roof
- Easy Entry/Exit Function
- Control Module Version Coding
- Enabling Code Function For Radio
- Notes
- Audio 5 & 10 Models Or Sound 10, 20 & 30 Models (CLK, E & SLK Class)
- Becker 2000 (CL, S & SL Class)
- Becker Mexico, Grand Prix, Europa & Avus Models (SL Class)
- Radio With Navigation Control Module (CL, S & SL Class)
- Radio With 4-Digit Fixed Code (CL, S & SL Class)
- Radio & Radio With Navigation Control Module With 5-Digit Fixed Code (CL, S & SL Class)
- Radio (ML Class)
- Programming Supplemental Restraint System Control Module
- MITSUBISHI
- NISSAN
- PORSCHE
- SAAB
- SUBARU
- SUZUKI
- TOYOTA
- Service Precautions (PRIUS)
- Immobilizer Programming (Except PRIUS)
- Additional Master Key Registration (Except PRIUS)
- Additional Sub-Key Registration (Except PRIUS)
- Erasure Of Transponder Key Code (Except PRIUS)
- Immobilizer Component Replacement Programming Procedures (PRIUS)
- Notes
- Programming When Replacing Transponder Key Electronic Control Unit
- Programming When Replacing Hybrid Vehicle Control Electronic Control Unit
- Programming When Replacing Transponder Key Electronic Control Unit & Hybrid Vehicle Control Electronic Control Unit
- Programming If All Ignition Keys Are Lost
- Ignition Key Registration
- Additional Master Key Registration
- Additional Sub-Key Registration
- Erasure Of Transponder Key Code
- Power Sliding Door REINITIALIZATION Procedure (Sienna)
- Sun Roof Initialization (CAMRY & CELICA)
- VOLKSWAGEN
- VOLVO
- OBD-II Drive Cycles
- Driveline/Axles
- Drive Axle Noise Diagnosis - General Information
- Gear Tooth Contact Patterns - General Information
- Map - Drive Train & Transmission
- Drive Train & Transmission Systems
- Drivetrain And Transmission
- Notes
- Actuators (Electrical)
- Actuators (Vacuum)
- Automatic Transmission / Transaxle Assemblies/CVTS
- Automatic Transmission Fluid
- Axles
- Bearings And Races
- Bell Cranks
- Bell Housings
- Bushings (External)
- Cables (Speedometer)
- Cables (TV, Detent And Shift)
- Carrier Bearings
- Clutch Cables And Cable Housings
- Clutch Discs (Manual Transmissions)
- Clutch Forks
- Clutch Linkages (Mechanical)
- Clutch Master Cylinders
- Clutch Pedals
- Clutch Pivots
- Clutch Pressure Plates
- Clutch Release Bearings
- Clutch Slave Cylinders (Concentric)
- Clutch Slave Cylinders (Conventional Or External)
- Companion Flanges
- Connectors
- Cooler Bypass Valves
- Cooler Lines
- Coolers
- CV Joints
- Differential And Final Drive Assemblies
- Differential Fluid
- Dip Stick Tubes
- Dip Sticks (Fluid Level Indicators)
- Dowel Pins, Guides And Pilot Holes
- Drain Plugs And Gaskets
- Drive Shaft Flanges
- Drive Shafts And Half Shafts
- Dust Boots
- Engine Mounts
- Exciter Rings
- Filler Tubes
- Filters And Screens
- Flanges
- Flex Plates
- Fluid Level Indicators
- Fluids And Lubricants
- Flywheels
- Force Motors
- Gaskets
- Guides
- Half Shafts
- Hoses, Lines, And Tubes
- Housings (Bell, Case, Tail(Extension) And Auxiliary)
- Hydraulic Fluid
- Intermediate Shaft Support Bearings
- Key Interlock Systems
- Limited Slips
- Lines
- Linkages (External)
- Locking Hub Assemblies
- Locking Hub Control Knobs
- Lubricants
- Manual Transmission Fluid
- Manual Transmission/Transaxle Assemblies
- Metal Clad Seals
- METALASTIC Joints
- Modulator Pins
- Modulators
- Mounts (Engine, Transaxle And Transmission)
- Odometer Drives (Mechanical)
- Odometer Heads (Mechanical)
- Oil Pans
- Pans
- Pilot Holes
- Pressure Plates
- Pressure Switches
- Races
- Rubber Joints (METALASTIC)
- Screens
- Seals (Metal Clad)
- Seals
- Selector Interlock Systems
- Sensors
- Servos
- Shift Interlock Systems (Selector And Key Interlock Systems)
- Side Covers
- Slip Yokes
- Solenoids
- Speed Sensors (Electronic Wheel And Vehicle)
- Speedometer- Driven Gear Housing
- Speedometer/Odometer Drives (Mechanical)
- Speedometer/Odometer Heads (Mechanical)
- Speedometers/Odometers (Electronic)
- Switches
- Tone Wheels
- Toothed Rings (Tone Wheel)
- Torque Converters
- Transaxle Mounts
- Transducers (Transmission)
- Transfer Case Assemblies
- Transfer Case Fluid
- Transmission Coolers
- Transmission Mounts
- Transmission Pans
- Transmission Range Indicators (PRNDL)
- Tubes
- Universal Joints (CARDAN Or Cross Type)
- Vacuum Controls
- Vacuum Hoses
- Vacuum Motors
- Vacuum-Operated Switches
- Vehicle Speed Sensors
- Vents
- Vibration Dampers
- Wheel Attachment Hardware
- Wheel Speed Sensors
- Wiring Harnesses And Connectors
- Yokes And Slip Yokes
- Reason Code Explanation
- Automotive Terminology & Definitions
- Trouble Shooting - Clutches - General Information
- DTC Index - 2.8L (Aha, AMX & ATQ Engines)
- Electrical
- Map - Electrical Systems
- Electrical Systems
- Notes
- Map Standards Of Service
- The Map Process - Overview
- The Map Process - Overview Of Service Requirements And Suggestions
- Actuator Motors (Electric)
- Actuator Motors (Vacuum)
- Air Bags
- Alternators And Generators
- Amplifiers
- Antennas
- Batteries
- Battery Cables, Wires And Connectors
- Battery Cables
- Battery Trays And Hold Down Hardware
- Battery Wires
- Belts
- Bulb Sockets
- Bulbs, Sealed Beams And LEDS
- Cd Players
- Cigarette Lighter Assemblies
- Circuit Breakers
- Clutch Switches
- Connectors
- Control Modules
- Cruise Control Brake Switches
- Cruise Control Cables
- Cruise Control Clutch Switches
- Cruise Control Linkages And Cables
- Cruise Control Reservoirs
- Cruise Control Tubes
- Cruise Control Vacuum Dump Release Valves
- Cruise Control Vacuum Hoses, Tubes And
- Cruise Control Vehicle Speed Sensors
- Defoggers
- Defrosters
- Delays
- Dimmers
- Electric Heaters
- Equalizers
- Fuse Blocks
- Fuse Boxes And Blocks
- Fuses, Fusible Links And Circuit Breakers
- Fusible Links
- Gauges
- Generators
- Ground Cables And Straps
- Ground Straps
- Headlight Adjusters
- Heating Elements (Defrosters, Defoggers, Electric Heaters And Seats)
- Horns And Sirens
- Ignition Switches
- Indicator Lights
- Keyless Entry Keypads And Transmitters
- Keyless Entry Transmitters
- LEDS
- Lenses
- Microphones
- Mirrors (ELECTROCHROMATIC And Heated)
- Motors
- Neutral Safety Switches
- Odometers, Speedometers And Tachometers (Cable Driven)
- Odometers
- Power Distribution Center
- Pulleys
- Receivers, Amplifiers, Equalizers And Sub-Woofer Volume Controls
- Relay Boxes
- Relays
- Sealed Beams
- Seat Heaters
- Security Alarm Sensors
- Sirens
- Solenoids
- Speakers And Microphones
- Speedometer And Tachometer Linkages And Cables
- Speedometer Cables
- Speedometers
- Starters
- Sub-Woofer Volume Control
- Switches
- Tachometer Cables
- Tachometers
- Tape Players And Cd Players
- TENSIONERS
- Timers
- Transceivers
- Transducers
- Vacuum Accumulators (Reservoirs)
- Voltage Regulators
- Washer Fluid Level Senders
- Washer Pumps
- Wiper Arms And Blades
- Wiper Blades
- Wiper Hoses And Nozzles
- Wiper Linkages
- Wiper Nozzles
- Wiper Pump Reservoirs
- Wiring Harnesses And Connectors
- Battery, Starting & Charging System CHECKSHEET
- Reason Code Explanation
- Automotive Terminology & Definitions
- Electrical Systems
- Using lemon2025'S System Wiring Diagrams
- Map - Electrical Systems
- Engine
- Engine Overhaul Procedures - General Information
- * Please Read This First *
- Description
- Engine Identification
- Inspection Procedures
- Cleaning Procedures
- Component Cleaning
- Cylinder Head Replacement
- Cylinder Head Overhaul
- Pistons, Connecting Rods & Bearings
- Crankshaft & Main Bearings
- Camshaft
- Timing Chains & Belts
- Timing Gears
- Oil Pump
- Break-In Procedure
- General Cooling System Service - General Information
- Engine Overhaul Procedures - General Information
- Engine Performance
- Electrostatic Discharge Warning - General Information
- Engine Performance Diagnostic Routine Outline - General Information
- Engine Performance Safety Precautions
- Map - Engine Performance & Maintenance
- Engine Performance And Maintenance (Including Exhaust Systems)
- Engine Performance & Maintenance CHECKSHEET
- Engine Performance And Maintenance
- Notes
- Accelerator Pedal Position Sensor
- Accessory Belts
- Accessory Pulleys
- Air Conditioning Cycling Switches
- Air Conditioning Pressure Sensors
- Air Ducts And Tubes
- Air Filter Elements
- Air Filter Gaskets
- Air Filter Housings And Gaskets
- Air Fuel Ratio Sensors
- Air Injection Control Solenoids
- Air Plenums
- Air Pump Belts
- Air Pumps (Electric Driven)
- Air Tubes
- Aspirator, Check And DECEL Valves
- Baffles
- Ballast Primary Supply Resistor Wires
- Ballast Resistors And Primary Supply Resistors
- Barometric Pressure Sensors
- Batteries
- Battery Cables, Wires And Connectors
- Battery Connectors
- Battery Trays And Hold Down Hardware
- Battery Wires
- Belt Idler Assemblies (Accessory And Cam Belts)
- Belt TENSIONERS (Accessory And Cam Belt)
- Belt-Driven Air Pumps
- Boost Control Mechanism
- Camshaft Position Sensors
- Carburetors And Chokes
- Casting Core Plugs And Expansion Plugs
- Charge Air Coolers ""INTERCOOLERS"" (CAC)
- Check Valves
- Chemical Engine DECARBONIZATION
- Chokes
- Clutch Pedal Position Switches
- Cold Start Injectors
- Combustion Chamber Cleaning
- Connectors
- Coolant Recovery Tanks
- Coolant
- Cooling Fan Motor Modules
- Cooling Fan Motor Relays And Modules
- Cooling Fan Motor Resistors
- Cooling Fan Motor Sensors And Switches
- Cooling Fan Motor Switches
- Cooling Fan Motors
- Crankshaft Position Sensors
- Cylinder Deactivation Solenoid
- Cylinder Head Assemblies
- DECEL Valves
- Deflectors
- Dip Stick Tubes
- Dip Sticks And Tubes
- Distributor Advances And Retarders (Mechanical And Vacuum)
- Distributor Boots And Shields
- Distributor Caps
- Distributor Retarders (Mechanical And Vacuum)
- Distributor Rotors
- Distributor Shields
- Distributors
- Early Fuel Evaporation Valves (Heat Riser Assemblies)
- EGR Coolers
- EGR Exhaust Manifold Passages
- EGR Intake And Exhaust Manifold Passages
- EGR Plates And Coolers
- Electronic Spark Control Modules
- Electronic Transmission Control Devices
- Electronic Transmission Feedback Devices
- Engine Coolant Temperature Sensors
- Engine Cooling Systems
- Engine Covers (Oil Pan, Valve Cover, Timing Cover)
- Engine DECARBONIZATION
- Engine Oil Canisters
- Engine Oil Coolers (External)
- Engine Oil Drain Plugs And Gaskets
- Engine Oil Filters And Canisters
- Engine Oil Gaskets
- Engine Oil Pressure Gauges (Mechanical)
- Engine Oil
- Evaporative Emissions (EVAP) Canister Filters
- Evaporative Emissions (EVAP) Canister Purge Devices
- Evaporative Emissions (EVAP) Canisters
- Evaporative Emissions (EVAP) Feedback Devices
- Exhaust Gas RECIRCULATION Devices
- Exhaust Gas RECIRCULATION Feedback Devices
- Expansion Plugs
- Fan Control Sensor
- Fuel Accumulators And Dampers
- Fuel And Cold Start Injectors
- Fuel Caps
- Fuel Dampers
- Fuel Delivery Check Valves
- Fuel Distributors (BOSCH Cis)
- Fuel Filler Necks And RESTRICTORS
- Fuel Filters
- Fuel Injector Cleaning
- Fuel Injectors
- Fuel Level Senders
- Fuel Pressure Regulators
- Fuel Pumps (In-Tank, External, Electrical Or Mechanical)
- Fuel Rails
- Fuel RESTRICTORS
- Fuel System Cleaning Service
- Fuel Tanks
- Fuel
- Gaskets
- Grommets (Valve Cover)
- Harmonic Dampers
- Heater Control Valves
- Heater Cores
- Hose Clamps
- Hose Connectors
- Hose Couplers
- Hoses And Tube Couplers, Connectors And Clamps
- Hoses And Tubes (Fuel Lines, Radiator, Vacuum, By-Pass, Heater, Recovery Tank And Oil Coolers)
- Housings
- Idle Air Controls
- Idle Speed Control Actuators
- Ignition Boots
- Ignition Coil Towers
- Ignition Coils
- Ignition Control Modules (ICM)
- Ignition Switches
- Ignition Terminals
- Ignition Wires (Secondary)
- Inertia Fuel Shut-Off Switches
- Intake Air Temperature Sensors
- Intake Cleaning
- Intake Manifolds
- In-Tank Fuel Strainers
- INTERCOOLERS
- Knock Sensors
- Liquid Vapor Separators
- Long Block Assemblies
- Manifold Absolute Pressure (Map) Sensors
- Mass Air Flow (MAF) Sensors
- Metal Air Manifolds And Pipes
- Metal Air Pipes
- Mix Control Solenoids
- Motor Mounts
- O2 Sensors
- Oil Pans
- Oil Pressure Sending Units
- Oil Pump Pick-Up Screens
- Oil Pumps
- O-Rings, Gaskets, Seals And Spring Locks
- Park Neutral Position Switches
- PCV Breather Elements
- PCV Orifices
- PCV Valves
- Pick-Up Assemblies (Includes Magnetic, Hall Effect And Optical)
- Power Steering Pressure Sensors
- Powertrain Control Modules (Pcm) And Prom
- Powertrain Control Prom
- Pressurized Expansion Tank Caps
- Radiator / Cooling Fan Blades
- Radiator / Cooling Fan Clutches
- Radiator Caps And Pressurized Expansion Tank Caps
- Radiators
- Roll Over Valves
- Sealing Compounds
- Seals
- Secondary Air Injection System Management Devices
- Sensors
- Short Block Assemblies
- Shrouds, Baffles And Deflectors
- Spark Plugs
- Spring Locks
- Super Chargers
- Switches
- Thermal Vacuum Valves
- Thermostatic Air Door Assemblies
- Thermostats And Housings
- Throttle Bodies
- Throttle Body Cleaning
- Throttle Cables
- Throttle Linkages And Cables
- Throttle Position Sensors
- Throttle Position Switches
- Timing Belt Sprockets
- Timing Belts
- Timing Covers
- Torque Struts
- Transmission Range Switches
- Tube Clamps
- Tube Connectors
- Tube Couplers
- Tubes
- Turbo Chargers
- Vacuum Connections
- Vacuum Hoses, Tubes And Connections (Non-Metallic)
- Vacuum Regulator Solenoids
- Vacuum Tubes
- Valve Covers
- Vehicle Speed Senors
- Volume Air Flow Sensors
- Waste Gate And Boost Control Mechanisms
- Waste Gate Control Solenoids
- Water Pumps (Electric)
- Water Pumps (Non-Electric)
- Wiring Harnesses And Connectors
- Reason Code Explanation
- Automotive Terminology & Definitions
- Parasitic Load Explanation & Test Procedures - General Information
- State Emission Standards - Diesel
- State Emission Standards - Gas
- ALASKA
- ARIZONA
- CALIFORNIA
- Colorado
- CONNECTICUT
- DELAWARE
- District Of COLUMBIA
- GEORGIA
- IDAHO
- ILLINOIS
- INDIANA
- KENTUCKY
- MARYLAND
- MASSACHUSETTS
- MISSOURI
- NEVADA
- New Jersey
- New MEXICO
- New YORK
- North CAROLINA
- OHIO
- OREGON
- PENNSYLVANIA
- RHODE Island
- TENNESSEE
- TEXAS
- UTAH
- VIRGINIA
- WASHINGTON
- WISCONSIN
- U. S. EPA ASM2525 & ASM5015 Start-Up Emission Standards
- U. S. EPA Revised Final ASM Emission Standards (ASM5015 & ASM2525)
- U.S. EPA Im240 Emission Standards
- Waveforms - Injector Pattern Tutorial - General Information
- * Please Read This First *
- Purpose Of This Article
- Is A Lab Scope Necessary?
- The Two Types Of Injector Drivers
- The Two Ways Injector Circuits Are Wired
- Interpreting Injector Waveforms
- Current Waveform Samples
- Notes
- Example #1 - Voltage Controlled Driver
- Example #2 - Voltage Controlled Driver
- Example #3 - Voltage Controlled Driver
- Example #4 - Current Controlled Driver
- Example #5 - Current Controlled Driver
- Example #6 - Current Controlled Driver
- Example #7 - Current Controlled Driver
- Example #8 - Current Controlled Driver
- Voltage Waveform Samples
- Notes
- Example #1 - Voltage Controlled Driver
- Example #2 - Voltage Controlled Driver
- Example #3 - Voltage Controlled Driver
- Example #4 - Current Controlled Driver
- Example #5 - Current Controlled Driver
- Example #6 - Current Controlled Driver
- Example #7 - Current Controlled Driver
- Example #8 - Current Controlled Driver
- Map - Exhaust Systems
- Exhaust Systems
- Notes
- Map Standards Of Service
- The Map Process - Overview
- The Map Process - Overview Of Service Requirements And Suggestions
- Catalytic Converters
- Exhaust And Tail Pipes
- Exhaust Connections
- Hangers
- Heat Risers (Mechanical EFE Devices)
- Heat Shields
- Manifolds (Cast And Tube Type)
- Mechanical EFE Devices
- Muffler Valve
- Mufflers And Resonators
- Reason Code Explanation
- Exhaust Systems
- Heating, Ventilation & A/C (HVAC)
- Map - Heating, Ventilation, & Air Conditioning
- Heating, Ventilation & Air Conditioning Systems
- Notes
- Map Standards Of Service
- The Map Process - Overview
- The Map Process - Overview Of Service Requirements And Suggestions
- Accumulators
- Actuators (Electrical)
- Actuators (Vacuum)
- Air Conditioning Fittings
- Air Conditioning Hoses
- Air Conditioning Metal Lines
- Air Control Doors
- Air Dams (External)
- Air Distribution System
- Belts
- Blend Doors
- Blower Fans (Blower Wheel Or Squirrel Cage)
- Blower Motors
- Blower Resistors
- Blower Switches
- Cabin Air Filters
- Circuit Breakers
- Compressor Clutch Assemblies
- Compressors
- Condenser Air Seals
- Condenser Fan Motors
- Condensers
- Connectors
- Control Cables
- Control Heads (Function Selectors)
- Control Linkages
- Control Modules
- Coolant
- Cooling Fan Blades
- Cooling Fan Clutches
- Cooling Fan Motors
- Evaporator Drain Tubes
- Evaporator Filters
- Evaporator Pressure Regulators (EPRS)
- Evaporators
- Expansion Valves
- Function Selectors
- Fuses, Fusible Links And Circuit Breakers
- Fusible Links
- Gaskets
- Heater Cases
- Heater Control Valves
- Heater Cores
- Heater Hoses
- High Pressure Relief Valves (HPRV)
- Idlers
- In-Line Filters
- Metal Fittings
- Metal Lines
- Mix And Air Control Doors (Blend Doors)
- ORIFACE Tubes
- O-Rings
- Pilot-Operated Absolutes (POAS)
- Plenums
- Pressure Control Valves
- Pressure Sensors
- Pulleys
- Radiators
- Receiver-DRIERS
- Refrigerant Oil
- Refrigerant
- Relays
- Seals
- Service Ports
- Spring Lock Couplings
- Suction Throttling Valves (STVS)
- Switches (Electrical)
- TENSIONERS
- Thermistors And Pressure Sensors
- Thermostats And Housings
- Vacuum Hoses And Tubes
- Vacuum Reservoirs
- Vacuum Tubes
- Valves In Receiver (VIRS)
- Water Pumps (Electric Auxiliary)
- Wiring Harnesses And Connectors
- Heating, Ventilation & Air Conditioning System CHECKSHEET
- Reason Code Explanation
- Automotive Terminology & Definitions
- Heating, Ventilation & Air Conditioning Systems
- Map - Heating, Ventilation, & Air Conditioning
- Identification
- Metric Conversions
- Maintenance Reminder Light (Reset Procedures)
- Emissions Maintenance Reminder (EGR)
- Emissions Maintenance Reminder (Oxygen Sensor)
- Maintenance Service Reminder
- Notes
- Maintenance Service Reminder Reset - Procedure 01
- Maintenance Service Reminder Reset - Procedure 02
- Maintenance Service Reminder Reset - Procedure 03
- Maintenance Service Reminder Reset - Procedure 04
- Maintenance Service Reminder Reset - Procedure 05
- Maintenance Service Reminder Reset - Procedure 06
- Maintenance Service Reminder Reset - Procedure 07
- Maintenance Service Reminder Reset - Procedure 08
- Maintenance Service Reminder Reset - Procedure 09
- Maintenance Service Reminder Reset - Procedure 10
- Tire Pressure Monitor System Reminder
- Notes
- TPMS Reminder Reset - Procedure 01
- TPMS Reminder Reset - Procedure 02
- TPMS Reminder Reset - Procedure 03
- TPMS Reminder Reset - Procedure 04
- TPMS Reminder Reset - Procedure 05
- TPMS Reminder Reset - Procedure 06
- TPMS Reminder Reset - Procedure 07
- TPMS Reminder Reset - Procedure 08
- TPMS Reminder Reset - Procedure 09
- Restraints
- Air Bag Deactivation Procedures
- Air Bag/SRS Component Inspection & Replacement Tables - EUROPEAN
- Specifications Index
- Steering
- Map - Steering, Suspension, Wheel Alignment, Wheels & Tires
- Steering & Suspension Systems
- Wheel And Tire
- Steering & Suspension CHECKSHEET
- Wheels & Tires CHECKSHEET
- Steering And Suspension, Wheel Alignment, Wheels And Tires
- Notes
- Active Handling
- Active Suspension Control Modules
- Active Variable Ratio Steering
- Active Yaw Control
- Adaptive Cruise Control
- Advance TRAC
- Air Bags
- Air Ride Control Modules
- Air Ride Suspension Torsion Springs (Counter Balancing)
- Air Ride Suspension
- Air Ride Tubes
- Air Shocks And Air Struts
- Air Spring Valves
- Air Springs
- Air Suspension Control Valves
- Air Suspension DRIERS
- Axle Acceleration Sensor
- Ball Joints
- Body Acceleration Sensor
- Bushings
- Center Links
- Compressors
- Continuous Damping Control
- Control Arm Shafts
- Control Arms
- Control Modules
- Distance Regulation Control Module
- Distance Regulation Sensor
- Drag Links
- Dynamic Stability Control
- Dynamic Stability Traction Control
- Electronic Ride Control Shocks And Struts
- Electronic Stability Control
- Electronic Suspension System
- Flex Couplers
- Gaskets
- Height Sensors
- Hydraulic Hoses
- Hydraulic Power Steering Pumps
- Hydraulic Suspension Hoses
- Hydraulic Suspension Pumps
- Idler Arms
- Intermediate Shaft U-Joints
- King Pins
- Modules
- Pitman Arms
- Power Steering Belts
- Power Steering Coolers
- Power Steering Fluid
- Power Steering Hoses
- Power Steering Lines (Steel)
- Power Steering Pumps - Electric
- Power Steering Pumps
- Radar Sensor
- Radius Arms
- Relay Rods
- Relays
- Sensors
- Shock Absorbers, Strut Cartridges And Strut Assemblies
- Spindles
- Springs, Coil, Leaf And Torsion Bars
- STABILITRAC
- Stability Management System
- Steering Angle Sensor
- Steering Arms
- Steering Couplers
- Steering Dampers
- Steering Gears (Except Rack And Pinion)
- Steering Gears, Rack And Pinion
- Steering Knuckles
- Strike Out Bumpers
- Strut Bearing Plate Assemblies
- Strut Rods
- Suspension Pumps (Hydraulic)
- Sway Bar Links
- Sway Bar Mounting Bushings
- Sway Bars
- Switches
- Tie Rod Ends (Inner And Outer)
- Tire Pressure Monitoring System
- Tire Pressure Sensors
- Tires
- Torque Sensor
- Torsion Springs
- Track Bar Bushings
- Track Bars
- Trailing Arm Bushings
- Trailing Arms
- Valve Stems
- Vehicle Dynamics Control
- Vehicle Speed Sensor
- Vehicle Stability Assist
- Vehicle Stability/Skid Control
- Warning Lamps
- Wheel Alignment
- Wheel Attachment Hardware
- Wheel Bearings, Races And Seals
- Wheels (Rims)
- Wiring Harnesses And Connectors
- Reason Code Explanation
- Automotive Terminology & Definitions
- Wheel Alignment Theory & Operation - General Information
- Map - Steering, Suspension, Wheel Alignment, Wheels & Tires
- Traction Control Disable Procedures
- Trouble Shooting - Manual Transmission - General Information
- Heating, Ventilation & A/C (HVAC)
- A/C Compressor
- Heating, Ventilation Air Conditioning
- 01 - On Board Diagnostic (OBD)
- Climatronic from 12.01 - On Board Diagnostic (OBD)
- Climatronic through 11.01 - On Board Diagnostic (OBD)
- General information
- Tools
- Vehicle Diagnostic Testing and Information System VAS 5051 or VAS 5052 or Scan Tool VAG 1551 , connecting
- On Board Diagnostic (OBD), initiating checking control module versions
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM), (function 03)
- Basic Setting (function 04)
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Climatronic Control Module J255 , coding (function 07)
- Read Measuring Value Block (function 08)
- 87 - Air Conditioning
- A/C Refrigerant System - General
- Manual Air Conditioning
- Heating and A/C components in passenger compartment, servicing
- Notes
- Side window air outlets, removing
- Center and side outlets (early production), removing
- Center air outlet (later production), removing
- Side air outlets (later production), removing
- Fresh Air Blower Series Resistor With Fuse N24 , replacing
- Fresh Air Blower V2 , removing and installing
- Instrument panel cross member and left side member securing bolt, installation note
- Evaporator water drain guide, removing and installing
- Fresh/Recirculating Air Door Motor V154 , removing and installing
- Heating and A/C controls, removing and installing
- Heating and A/C controls, assembly
- Heating and A/C cables, installing
- Temperature and central flap cables, removing and installing
- Heating and A/C components in engine compartment, servicing
- Dust and pollen filter from 10.00, removing and installing
- Ventilation system, checking
- A/C Clutch N25 - Zexel, servicing
- A/C Clutch N25 - Denso, servicing
- Heating and A/C components in passenger compartment, servicing
- Climatronic
- General information
- On Board Diagnostic (OBD) through 11.01
- On Board Diagnostic (OBD) from 12.01
- A/C Control Head E87 , functions
- Climatronic Control Module J255 , multi-pin connector assignments
- Climatronic components in passenger compartment, servicing
- A/C Control Head E87 with Climatronic Control Module J255 , removing and installing
- Fresh Air Blower V2 with Fresh Air Blower Control Module J126 , removing and installing
- Air flap motors (for climate control regulation), removing and installing
- Climatronic components in engine compartment, servicing
- A/C Compressor and Bracket
- 4-cyl. gasoline engine, assembly
- Ribbed belt for compressor - 4-cylinder gasoline engine, removing and installing
- 4-cylinder TDI - PD engine, assembly
- Ribbed belt for compressor - 4-cylinder TDI - PD engine, removing and installing
- 6-cyl. engine, assembly
- A/C compressor - 6-cylinder engine, removing and installing
- 8-cylinder engine, assembly
- A/C compressor - 8-cylinder engine, general information
- A/C compressor - 8-cylinder engine, removing and installing
- A/C Refrigerant System Components
- A/C Refrigerant System Servicing
- A/C refrigerant system through 09.00, servicing
- A/C refrigerant system from 10.00, servicing
- A/C refrigerant system controls, servicing
- High pressure service valve, removing
- Low pressure service valve, removing
- A/C Pressure Switch F129 , electrical checking
- A/C Pressure Switch F129 , functional checks
- A/C Pressure Switch F129 through 09.00, removing and installing
- A/C Pressure Switch F129 from 10.00 or High Pressure Sensor G65, removing and installing
- Restrictor, removing and installing
- Pressure relief valve - Zexel compressor, checking
- Pressure relief valve - Denso compressor, checking
- Compressor/engine applications
- Condenser, assembly
- Condenser, removing and installing
- Heating and A/C unit, removing and installing
- Heating and A/C unit, assembly
- A/C refrigerant system, replacing components
- A/C refrigerant system pressures and temperatures, checking
- A/C refrigerant system, testing with pressure gauges
- A/C refrigerant system, discharging
- A/C refrigerant system, flushing with compressed air and nitrogen
- A/C refrigerant system, evacuating and recharging
- A/C Refrigerant System Troubleshooting
- A/C Refrigerant System Capacities
- 01 - On Board Diagnostic (OBD)
- Heating, Ventilation Air Conditioning
- General Servicing
- Cabin Air Filter
- Refrigerant R134A - Servicing
- 00 - Technical data
- General information on A/C system
- Introduction
- Other reference material
- Principles of air conditioning systems
- Vapor pressure table for refrigerant R134a
- Refrigerant R134a
- Characteristics of refrigerant R134a
- Refrigerant oil
- Comfort
- Mode of operation of air conditioning system
- General work safety
- Notes
- Product characteristics
- Handling refrigerant
- Wear protective goggles
- Wear protective gloves and apron
- Do not allow liquid refrigerant to come into contact with the skin
- Do not inhale refrigerant vapor
- Absolutely no smoking
- Welding and soldering on refrigeration systems
- Pungent odor
- First aid
- Handling pressure vessels
- Do not warm above 50 ° C
- Do not heat in an uncontrolled manner
- Seal empty vessels
- Safety regulations for working with extraction and charging systems
- Safety measures for working on vehicles with air conditioning system and for handling refrigerant R134a
- Basic rules for working on refrigerant circuit
- General information on refrigerant circuit
- Components of refrigerant circuit
- Notes
- Arrangement of refrigerant circuit components and their influence on high and low pressure sides
- A/C compressor with magnetic clutch:
- A/C compressor without magnetic clutch
- A/C compressor without magnetic clutch with torsion-elastic clutch
- Condenser
- Evaporator
- Accumulator
- Restrictor
- Receiver
- Expansion valve
- O-ring seals
- Refrigerant circuit pipes and hoses
- Pressure relief valve
- Design of refrigerant circuit
- Connections for quick-release coupling on refrigerant circuit
- Switches and sensors on refrigerant circuit and corresponding connections
- Notes
- A/C Refrigerant High Pressure Switch F23
- A/C Refrigerant High Pressure Switch F118
- A/C Refrigerant Low Pressure Switch F73
- Connections with valve for switches on refrigerant circuit
- A/C Pressure Switch F129
- High Pressure Sensor G65
- A/C Pressure/temperature Sensor G395
- A/C Refrigerant Shut-Off Valve N43
- A/C Compressor Regulator Valve N280
- Electrical components not installed on the refrigerant circuit
- Pressures and temperatures in refrigerant circuit
- Refrigerant circuit with expansion valve
- Refrigerant circuit with restrictor and reservoir
- Tests and measurements performed using pressure gauge
- A/C Service and recycling units
- Refrigerant circuit repair information
- Components of refrigerant circuit
- Laws and regulations
- Refrigerant circuit
- Working with the service station
- Working with the service station
- Service station, connecting for measurement and testing
- Discharging refrigerant circuit using service station
- Charging refrigerant circuit using service station
- A/C system, operating after charging
- Transferring refrigerant to charging cylinder of A/C service station
- Draining service station
- Leak detection on refrigerant circuit
- Refrigerant circuit, removing contaminants
- Complaints
- Service station, connecting
- Checking pressures on vehicles
- Refrigerant circuit, checking pressures (using service station)
- with restrictor and reservoir (with internally regulator A/C compressor), checking
- Checking with expansion valve and reservoir (with internally regulated A/C compressor)
- checking with expansion valve and reservoir (without regulated A/C compressor)
- Checking with restrictor, reservoir and A/C Compressor Regulator Valve N280 (externally regulated compressor)
- Checking with expansion valve, reservoir and A/C Compressor Regulator Valve N280 (externally regulated compressor)
- Components, replacing
- Components, replacing
- Components leaking or damaged (except A/C compressor, accumulator or receiver)
- A/C compressor, replacing
- Fluid reservoir or reservoir and restrictor, replacing
- After contaminants are removed from refrigerant circuit, e.g. due to moisture entering (refrigerant circuit was open for a long time) or due to contamination
- Replacing without the need for removing contaminants from refrigerant circuit (e.g. in the event of accident damage); no escape of refrigerant and no penetration of moisture and dirt into circuit
- Testing equipment and tools
- List of testing equipment, tools and materials
- Notes
- Tools and materials available from regional sales center or importer
- Overview
- A/C service station VAS 6007A (and other or currently available service stations)
- Workshop equipment catalog
- Refrigerant Circuit Flushing Device VAS 6337/1 (Behr)
- Refrigerant Circuit Flushing Device VAS 6336/1 (Waeco)
- Leak detector V.A.G 1796
- Leak Detection System VAS 6196
- Leak detection system VAS 6201
- Release tool VAS 6127/1 release tool VAS 6127/2
- Release Tool VAS 6127/3
- Counterhold V.A.G 1616 for clutch plate (for "Sanden" A/C compressors)
- Puller V.A.G 1616/1 (for "Sanden" A/C compressors)
- A/C Clutch Set V.A.G 1719 (for "Zexel" A/C compressors)
- Adapter Set V.A.G 1785/1-10
- M 28x1.5 V.A.G 1785/8
- Valve Adapter
- Commercially available tools and materials
- Commercially Available Tools And Materials
- Fin comb
- Charging hoses
- Connection piece for refrigerant cylinder with seal, quick-release coupling connection or threaded connection 5/8" - 18 UNF
- Valve caps with spare seals (for 5/8"-18 UNF thread)
- Pressure gauge set with pressure reducer for nitrogen (max. reducing pressure: 15 bar)
- Quick-release coupling adapter for service connections
- Improvised tools
- List of testing equipment, tools and materials
- General information on A/C system
- 00 - Technical data
- HVAC Control Systems
- Heating, Ventilation Air Conditioning
- 01 - On Board Diagnostic (OBD)
- Climatronic from 12.01 - On Board Diagnostic (OBD)
- Climatronic through 11.01 - On Board Diagnostic (OBD)
- General information
- Tools
- Vehicle Diagnostic Testing and Information System VAS 5051 or VAS 5052 or Scan Tool VAG 1551 , connecting
- On Board Diagnostic (OBD), initiating checking control module versions
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM), (function 03)
- Basic Setting (function 04)
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Climatronic Control Module J255 , coding (function 07)
- Read Measuring Value Block (function 08)
- 87 - Air Conditioning
- A/C Refrigerant System - General
- Manual Air Conditioning
- Heating and A/C components in passenger compartment, servicing
- Notes
- Side window air outlets, removing
- Center and side outlets (early production), removing
- Center air outlet (later production), removing
- Side air outlets (later production), removing
- Fresh Air Blower Series Resistor With Fuse N24 , replacing
- Fresh Air Blower V2 , removing and installing
- Instrument panel cross member and left side member securing bolt, installation note
- Evaporator water drain guide, removing and installing
- Fresh/Recirculating Air Door Motor V154 , removing and installing
- Heating and A/C controls, removing and installing
- Heating and A/C controls, assembly
- Heating and A/C cables, installing
- Temperature and central flap cables, removing and installing
- Heating and A/C components in engine compartment, servicing
- Dust and pollen filter from 10.00, removing and installing
- Ventilation system, checking
- A/C Clutch N25 - Zexel, servicing
- A/C Clutch N25 - Denso, servicing
- Heating and A/C components in passenger compartment, servicing
- Climatronic
- General information
- On Board Diagnostic (OBD) through 11.01
- On Board Diagnostic (OBD) from 12.01
- A/C Control Head E87 , functions
- Climatronic Control Module J255 , multi-pin connector assignments
- Climatronic components in passenger compartment, servicing
- A/C Control Head E87 with Climatronic Control Module J255 , removing and installing
- Fresh Air Blower V2 with Fresh Air Blower Control Module J126 , removing and installing
- Air flap motors (for climate control regulation), removing and installing
- Climatronic components in engine compartment, servicing
- A/C Compressor and Bracket
- 4-cyl. gasoline engine, assembly
- Ribbed belt for compressor - 4-cylinder gasoline engine, removing and installing
- 4-cylinder TDI - PD engine, assembly
- Ribbed belt for compressor - 4-cylinder TDI - PD engine, removing and installing
- 6-cyl. engine, assembly
- A/C compressor - 6-cylinder engine, removing and installing
- 8-cylinder engine, assembly
- A/C compressor - 8-cylinder engine, general information
- A/C compressor - 8-cylinder engine, removing and installing
- A/C Refrigerant System Components
- A/C Refrigerant System Servicing
- A/C refrigerant system through 09.00, servicing
- A/C refrigerant system from 10.00, servicing
- A/C refrigerant system controls, servicing
- High pressure service valve, removing
- Low pressure service valve, removing
- A/C Pressure Switch F129 , electrical checking
- A/C Pressure Switch F129 , functional checks
- A/C Pressure Switch F129 through 09.00, removing and installing
- A/C Pressure Switch F129 from 10.00 or High Pressure Sensor G65, removing and installing
- Restrictor, removing and installing
- Pressure relief valve - Zexel compressor, checking
- Pressure relief valve - Denso compressor, checking
- Compressor/engine applications
- Condenser, assembly
- Condenser, removing and installing
- Heating and A/C unit, removing and installing
- Heating and A/C unit, assembly
- A/C refrigerant system, replacing components
- A/C refrigerant system pressures and temperatures, checking
- A/C refrigerant system, testing with pressure gauges
- A/C refrigerant system, discharging
- A/C refrigerant system, flushing with compressed air and nitrogen
- A/C refrigerant system, evacuating and recharging
- A/C Refrigerant System Troubleshooting
- A/C Refrigerant System Capacities
- 01 - On Board Diagnostic (OBD)
- Refrigerant R134A - Servicing
- 00 - Technical data
- General information on A/C system
- Introduction
- Other reference material
- Principles of air conditioning systems
- Vapor pressure table for refrigerant R134a
- Refrigerant R134a
- Characteristics of refrigerant R134a
- Refrigerant oil
- Comfort
- Mode of operation of air conditioning system
- General work safety
- Notes
- Product characteristics
- Handling refrigerant
- Wear protective goggles
- Wear protective gloves and apron
- Do not allow liquid refrigerant to come into contact with the skin
- Do not inhale refrigerant vapor
- Absolutely no smoking
- Welding and soldering on refrigeration systems
- Pungent odor
- First aid
- Handling pressure vessels
- Do not warm above 50 ° C
- Do not heat in an uncontrolled manner
- Seal empty vessels
- Safety regulations for working with extraction and charging systems
- Safety measures for working on vehicles with air conditioning system and for handling refrigerant R134a
- Basic rules for working on refrigerant circuit
- General information on refrigerant circuit
- Components of refrigerant circuit
- Notes
- Arrangement of refrigerant circuit components and their influence on high and low pressure sides
- A/C compressor with magnetic clutch:
- A/C compressor without magnetic clutch
- A/C compressor without magnetic clutch with torsion-elastic clutch
- Condenser
- Evaporator
- Accumulator
- Restrictor
- Receiver
- Expansion valve
- O-ring seals
- Refrigerant circuit pipes and hoses
- Pressure relief valve
- Design of refrigerant circuit
- Connections for quick-release coupling on refrigerant circuit
- Switches and sensors on refrigerant circuit and corresponding connections
- Notes
- A/C Refrigerant High Pressure Switch F23
- A/C Refrigerant High Pressure Switch F118
- A/C Refrigerant Low Pressure Switch F73
- Connections with valve for switches on refrigerant circuit
- A/C Pressure Switch F129
- High Pressure Sensor G65
- A/C Pressure/temperature Sensor G395
- A/C Refrigerant Shut-Off Valve N43
- A/C Compressor Regulator Valve N280
- Electrical components not installed on the refrigerant circuit
- Pressures and temperatures in refrigerant circuit
- Refrigerant circuit with expansion valve
- Refrigerant circuit with restrictor and reservoir
- Tests and measurements performed using pressure gauge
- A/C Service and recycling units
- Refrigerant circuit repair information
- Components of refrigerant circuit
- Laws and regulations
- Refrigerant circuit
- Working with the service station
- Working with the service station
- Service station, connecting for measurement and testing
- Discharging refrigerant circuit using service station
- Charging refrigerant circuit using service station
- A/C system, operating after charging
- Transferring refrigerant to charging cylinder of A/C service station
- Draining service station
- Leak detection on refrigerant circuit
- Refrigerant circuit, removing contaminants
- Complaints
- Service station, connecting
- Checking pressures on vehicles
- Refrigerant circuit, checking pressures (using service station)
- with restrictor and reservoir (with internally regulator A/C compressor), checking
- Checking with expansion valve and reservoir (with internally regulated A/C compressor)
- checking with expansion valve and reservoir (without regulated A/C compressor)
- Checking with restrictor, reservoir and A/C Compressor Regulator Valve N280 (externally regulated compressor)
- Checking with expansion valve, reservoir and A/C Compressor Regulator Valve N280 (externally regulated compressor)
- Components, replacing
- Components, replacing
- Components leaking or damaged (except A/C compressor, accumulator or receiver)
- A/C compressor, replacing
- Fluid reservoir or reservoir and restrictor, replacing
- After contaminants are removed from refrigerant circuit, e.g. due to moisture entering (refrigerant circuit was open for a long time) or due to contamination
- Replacing without the need for removing contaminants from refrigerant circuit (e.g. in the event of accident damage); no escape of refrigerant and no penetration of moisture and dirt into circuit
- Testing equipment and tools
- List of testing equipment, tools and materials
- Notes
- Tools and materials available from regional sales center or importer
- Overview
- A/C service station VAS 6007A (and other or currently available service stations)
- Workshop equipment catalog
- Refrigerant Circuit Flushing Device VAS 6337/1 (Behr)
- Refrigerant Circuit Flushing Device VAS 6336/1 (Waeco)
- Leak detector V.A.G 1796
- Leak Detection System VAS 6196
- Leak detection system VAS 6201
- Release tool VAS 6127/1 release tool VAS 6127/2
- Release Tool VAS 6127/3
- Counterhold V.A.G 1616 for clutch plate (for "Sanden" A/C compressors)
- Puller V.A.G 1616/1 (for "Sanden" A/C compressors)
- A/C Clutch Set V.A.G 1719 (for "Zexel" A/C compressors)
- Adapter Set V.A.G 1785/1-10
- M 28x1.5 V.A.G 1785/8
- Valve Adapter
- Commercially available tools and materials
- Commercially Available Tools And Materials
- Fin comb
- Charging hoses
- Connection piece for refrigerant cylinder with seal, quick-release coupling connection or threaded connection 5/8" - 18 UNF
- Valve caps with spare seals (for 5/8"-18 UNF thread)
- Pressure gauge set with pressure reducer for nitrogen (max. reducing pressure: 15 bar)
- Quick-release coupling adapter for service connections
- Improvised tools
- List of testing equipment, tools and materials
- General information on A/C system
- 00 - Technical data
- Heating, Ventilation Air Conditioning
- A/C Compressor
- Maintenance
- Procedures
- Maintenance Procedures
- 01 - Maintenance
- Engine overview
- Service work
- General
- Description of work
- Airbag for driver and passenger, visually checking airbag units
- 8-way seat with memory, perform initialization (activation)
- Final drive rear, check transmission fluid level
- Ball joints, visual inspection
- Automatic transmission, front final drive, checking fluid level
- Automatic transmission, ATF level, checking
- Battery, check battery terminals for secure seating
- Battery, check
- Brake fluid, changing
- Brake fluid level, checking
- Checking tires, tire condition, wear pattern, inflation pressure and tread depth
- Brake system, visual check for leaks and damage
- Front and rear brake pads, checking thickness
- Electric windows, perform initialization (activation)
- Perform vehicle system test
- CV joint boots, visual inspection
- Ribbed belts, replacing (4 cyl. gasoline engines)
- Ribbed belt, checking condition
- Fuel filter, replacing (diesel engine)
- Fuel filter, draining (diesel engine)
- Cooling system, freeze protection and coolant level, checking
- Air cleaner, cleaning housing and replacing filter element
- Engine oil level, check
- Engine oil, draining or extracting and filling; replacing oil filter
- Engine and components in engine compartment (from above and below), visual check for leaks and damage
- Upper engine cover, removing and installing
- Lower engine cover (noise insulation), removing and installing
- Perform test drive
- Wheel bolts, tighten to correct torque setting
- Radio, Radio/Navigation system, activating anti-theft coding
- Tire repair kit
- Climatronic, setting temperature to 72 F (22 C)
- Instrument panel cluster, adapting language
- Front manual transmission/final drive, fluid level, checking
- Windshield wash/wipe system and headlight wash system, checking function
- Telematics Transport Mode, deactivating
- Windshield wiper blades, rest position, checking if windshield wiper blades are juddering, pitch angle, checking
- Transportation wiper blades, removing
- Headlight adjustment, check
- Sunroof, checking function, cleaning and lubricating guide rails
- Power assisted steering fluid level, checking
- Tie rod ends, check play, security and joint boots
- Dust and pollen filter, replace filter element
- Door arrester, lubricate
- Front axle control arm, checking
- Transport protection, removing locking pieces from front axle struts (if present)
- Clock, setting
- Underbody protection, perform visual check for damage
- Plenum chamber, cleaning
- Camshaft drive toothed belt, replacing (4-cyl. TDI engines)
- Camshaft drive toothed belt and toothed belt tensioner, replacing (V6 gasoline engine)
- Camshaft drive toothed belt, replacing (1.8L 4 cyl. 5-valve gasoline engines)
- Camshaft drive toothed belt, checking (4-cyl. gasoline engine)
- Spark plugs, replacing
- Rear lid, lubricate left and right multi-joint hinge
- 01 - Maintenance
- Maintenance Reminder Light (Reset Procedures)
- Emissions Maintenance Reminder (EGR)
- Emissions Maintenance Reminder (Oxygen Sensor)
- Maintenance Service Reminder
- Notes
- Maintenance Service Reminder Reset - Procedure 01
- Maintenance Service Reminder Reset - Procedure 02
- Maintenance Service Reminder Reset - Procedure 03
- Maintenance Service Reminder Reset - Procedure 04
- Maintenance Service Reminder Reset - Procedure 05
- Maintenance Service Reminder Reset - Procedure 06
- Maintenance Service Reminder Reset - Procedure 07
- Maintenance Service Reminder Reset - Procedure 08
- Maintenance Service Reminder Reset - Procedure 09
- Maintenance Service Reminder Reset - Procedure 10
- Tire Pressure Monitor System Reminder
- Notes
- TPMS Reminder Reset - Procedure 01
- TPMS Reminder Reset - Procedure 02
- TPMS Reminder Reset - Procedure 03
- TPMS Reminder Reset - Procedure 04
- TPMS Reminder Reset - Procedure 05
- TPMS Reminder Reset - Procedure 06
- TPMS Reminder Reset - Procedure 07
- TPMS Reminder Reset - Procedure 08
- TPMS Reminder Reset - Procedure 09
- Maintenance Procedures
- Procedures
- Restraints
- Air Bag, SRS
- Air Bag Restraint Systems
- Description & Operation
- Component Locations
- Servicing
- System Operation Check
- Air Bag Safety Precautions
- Disabling & Activating Air Bag System
- Disposal Procedures
- Post-Collision Inspection
- Removal & Installation
- Diagnostics
- Diagnostic Tests
- Code 00532: Supply Voltage Signal Too Low
- Code 00588: Driver-Side Air Bag Resistance High Or Low, Short To Voltage Or Ground
- Code 00589: Passenger-Side Air Bag Resistance High Or Low, Short To Voltage Or Ground
- Code 00591: Driver-Side Seat Belt Switch Undefined Switch Condition, Short To Ground, Open Or Short To Voltage
- Code 00592: Passenger-Side Seat Belt Switch Undefined Switch Condition, Short To Ground, Open Or Short To Voltage
- Code 00595: Impact Data Stored
- Code 01025: MULTIFUNCTION Indicator Light Faulty
- Code 01214: Impact Data Stored-Seat Belt PRETENSIONER
- Code 01217: Left Side Air Bag Resistance High Or Low, Short To Voltage Or Ground
- Code 01218: Right Side Air Bag Resistance High Or Low, Short To Voltage Or Ground
- Code 01221: Left Side Air Bag Impact (Crash) Sensor Short To Voltage Or Ground, Or Faulty
- Code 01222: Right Side Air Bag Impact (Crash) Sensor Short To Voltage Or Ground, Or Faulty
- Code 01280: Passenger-Side Air Bag Deactivated
- Code 01281: Driver-Side Air Bag Deactivated
- Code 01284: Driver-Side Air Bag Deactivated
- Code 01285: Passenger-Side Air Bag Deactivated
- Code 01312: Data Bus Drive Faulty
- Code 01317: No Communication Between Impact (Crash) Sensor & Air Bag Control Module
- Code 01588: Left Side Head Air Bag Resistance High Or Low, Short To Voltage Or Ground, Or Faulty
- Code 01589: Right Side Head Air Bag Resistance High Or Low, Short To Voltage Or Ground, Or Faulty
- Code 01646: Left Side Head Air Bag Deactivated
- Code 01647: Right Side Head Air Bag Deactivated
- Code 65535: Air Bag Control Module Defective
- Wire Repair
- Torque Specifications
- Wiring Diagrams
- Air Bag/SRS Component Inspection & Replacement Tables - EUROPEAN
- Body Interior
- 68 - Interior equipment
- Rearview mirror
- Storage compartments, covers and trim
- Center console, removing and installing 09.00
- Center console, removing and installing 10.00
- Front ashtray, removing
- Rear ashtray, removing and installing 09.00
- Center armrest, removing 09.00
- Selector lever cover, removing and installing
- Panels for front beverage holder, removing
- Storage compartment on drivers side, removing
- Passenger-side storage compartment, removing
- Lock cylinder for glove compartment, removing and installing
- Cover for outside rearview mirror, removing
- Sun visor, removing
- Grab handle
- Sill panel trim
- Screen separator wall
- 69 - Passenger protection - Airbags, Seat belts
- Seatbelts
- Safety precautions for seatbelt tensioners
- Disposing (deploying) of belt tensioner units
- Front seatbelts with belt tensioner, assembly overview 09.00
- Front seatbelts with belt tensioner, assembly overview 10.00
- Belt buckle, removing and installing
- Rear seatbelt with belt tensioner, assembly overview
- Rear center seatbelt, assembly overview
- Inspection of seatbelts
- Child seat anchors (LATCH system Lower Anchors and Tethers for CHildren), inspecting after accident
- Airbag
- Tools
- Component locations 09.00 - overview
- Component locations 10.00 - overview
- Safety precautions when working on airbags
- Airbag units, disposal (deploying)
- Airbag unit, replacing after an accident
- Driver side airbag unit, removing and installing
- Steering wheel, removing and installing
- Return spring with slip ring -F138-, removing and installing
- Passenger side airbag unit, removing and installing
- Airbag control module -J234-, removing and installing
- Drivers side/passengers side side curtain airbag, removing and installing
- Drivers side/passengers side side curtain airbag (Recaro seat), removing and installing
- Crash sensor for drivers side/passengers side side curtain airbag, removing and installing
- Drivers side/passengers side side curtain airbag (Sedan), removing and installing
- Drivers side/passengers side side curtain airbag (Wagon), removing and installing
- Components, adapting
- Deformation elements
- Tools
- Deformation elements (sidemount) (Sedan without sunroof), removing and installing
- Deformation elements (molded headliner) (Sedan without sunroof), retrofitting
- Deformation elements (molded headliner) (Sedan with sunroof), retrofitting
- Deformation elements (C-pillar) (Sedan), removing and installing
- Deformation elements (installation unit) (sunroof), retrofitting
- Deformation elements (side curtain airbag) (vehicles without sunroof), removing and installing
- Deformation elements (side mount) (Wagon without sunroof), removing and installing
- Deformation elements (molded headliner) (Wagon with sunroof), retrofitting
- Seatbelts
- 70 - Interior trim
- Instrument panel, removing and installing
- Door trim
- Pillar and side trim
- Pillar and side trim
- Upper A-pillar trim, removing and installing
- Lower A-pillar trim, removing and installing
- Upper B-pillar trim, removing and installing
- Lower B-pillar trim, removing and installing
- Upper C/D-pillar trim (Sedan), removing and installing
- Upper C-pillar trim (Wagon), removing and installing
- Lower C-pillar trim, removing and installing
- Upper D-pillar trim, removing and installing (wagon)
- Rear shelf, removing and installing
- Luggage compartment trim
- Tools
- Luggage compartment trim, removing and installing
- Rear lock carrier cover, removing and installing
- Rear lid trim, removing and installing 09.00
- Rear lid trim, removing and installing 10.00
- Rear lid trim with emergency release lever (US vehicles only) 10.00 , removing and installing
- Luggage compartment trim, removing and installing (wagon)
- Assembly overview
- Rear lock carrier cover, removing and installing (Wagon)
- Luggage compartment cover, removing and installing
- Rear lid trim, removing and installing (wagon) 09.00
- Rear lid trim, removing and installing (wagon) 10.00
- Remove storage area floor covering (Wagon)
- Roof trim panels
- 72 - Seat - Frames
- Front seats
- Tools
- Front seats, removing and installing
- Front backrest, removing and installing
- Lumbar support, removing and installing
- 8-way seat trim, removing
- 8-way seat control module, removing
- 8-way seat operating unit, removing
- 8-way seat fore and aft adjustment, removing
- Front drive for seat height adjustment for 8-way seat, removing
- Rear drive for seat height adjustment for 8-way seat, removing
- Drive for backrest adjustment for 8-way seat, removing
- Recaro seat (front)
- Tools
- Recaro seat, removing and installing
- Trim, backrest mounting brackets, removing and installing
- Seat cushion extension, removing and installing
- Spring cover, removing and installing
- Seating area, removing and installing
- Side seat trim panels, removing and installing
- Backrest, removing and installing
- Backrest shell, removing and installing
- 2-way lumbar support, removing and installing
- 2-way lumbar support motor with transmission, removing and installing
- Motor for seat height adjustment, removing and installing
- Backrest motor with transmission, removing and installing
- Switch unit, removing and installing
- Rear seats
- Seatbench, removing and installing (Sedan)
- Seatbench, removing and installing (Wagon)
- Rear backrest (one piece), removing and installing
- Rear backrest (two pieces), removing and installing
- Rear backrest (W8 Sedan), removing and installing
- Left backrest lock, removing and installing
- Seatbench with integrated child seat, retrofitting
- Seatbench with integrated child seat, retrofitting (Wagon)
- Rear lower anchor bracket for LATCH "Lower Anchors and Tethers for CHildren", installing
- Front seats
- 74 - Seats - Upholstery, Covers
- Front seat cushion and cover
- Cover and cushion Recaro seat
- Rear seat upholstery and cover
- Seat heating elements
- 68 - Interior equipment
- Body On Board Diagnostic (OBD)
- 01 On Board Diagnostic (OBD)
- On Board Diagnostic (OBD)
- Airbag system, On Board Diagnostic (OBD)
- Diagnostic Trouble Code (DTC) table: V.A.G codes
- DTCs V.A.G 00000 to 65535
- Airbag Control Module, coding
- Read Measured Value Block
- DTCs V.A.G 00000 to 01389
- Output Diagnostic Test Mode
- Display group overview
- Display Group Overview
- Break Down Of Display Content For Display Group Number 001
- Break Down Of Display Content For Display Group Number 002
- Break Down Of Display Content For Display Group Number 003
- Break Down Of Display Content For Display Group Number 004
- Break Down Of Display Content For Display Group Number 005
- Break Down Of Display Content For Display Group Number 006
- Break Down Of Display Content For Display Group Number 007
- Break Down Of Display Content For Display Group Number 008
- Break Down Of Display Content For Display Group Number 009
- Break Down Of Display Content For Display Group Number 010
- Break Down Of Display Content For Display Group Number 011
- Break Down Of Display Content For Display Group Number 012
- Break Down Of Display Content For Display Group Number 013
- Break Down Of Display Content For Display Group Number 014
- Break Down Of Display Content For Display Group Number 015
- Break Down Of Display Content For Display Group Number 016
- Adaptation: matching ignition keys to radio frequency remote control
- DTCs V.A.G 00000 to 01485
- Reading Measured Value Block
- Radio frequency remote control functions >05.98
- Batteries for main key with remote control, removing and installing
- Batteries for the (folding) key with radio wave remote control >07.00, removing and installing
- Battery for key (folding) with radio wave remote control 08.00 >, removing and installing
- Adapting keys to radio wave remote control
- DTCs V.A.G 00000 to 01461
- VAS 5056 Test box
- Comfort system > 07.97, On Board Diagnostic (OBD)
- Comfort system 08.97 >10.00,On Board Diagnostic (OBD)
- Function
- Anti-theft alarm system, determining possible sources for activation
- Interior monitoring system, description
- System active indicator
- Comfort system On Board Diagnostic (OBD), initiating
- Overview of selectable functions
- Check Control Module Version
- Code Control Module
- Check DTC Memory
- Erase DTC memory
- End Output
- Comfort system 10.00 >,On Board Diagnostic (OBD)
- Central locking system (1998), adaptation
- Central locking system 1999 >, adaptation
- Driver's side seat adjustment, On Board Diagnostic (OBD)
- Seat adjustment, function
- On Board Diagnostic (OBD), function
- Memory system, initializing
- Seat and mirror settings for normal driving, storing
- Mirror setting with transmission selector in reverse position, storing
- Allocating radio frequency remote control key to memory buttons
- Seat and mirror settings for normal driving, activating
- Mirror setting with selector in reverse position, activating
- Seat adjustment On Board Diagnostic (OBD), initiating
- Overview of functions
- Check Control Module Version
- Check DTC Memory
- Erase DTC Memory
- End Output
- 01 On Board Diagnostic (OBD)
- Air Bag Restraint Systems
- Passive Restraints
- Body Interior
- 68 - Interior equipment
- Rearview mirror
- Storage compartments, covers and trim
- Center console, removing and installing 09.00
- Center console, removing and installing 10.00
- Front ashtray, removing
- Rear ashtray, removing and installing 09.00
- Center armrest, removing 09.00
- Selector lever cover, removing and installing
- Panels for front beverage holder, removing
- Storage compartment on drivers side, removing
- Passenger-side storage compartment, removing
- Lock cylinder for glove compartment, removing and installing
- Cover for outside rearview mirror, removing
- Sun visor, removing
- Grab handle
- Sill panel trim
- Screen separator wall
- 69 - Passenger protection - Airbags, Seat belts
- Seatbelts
- Safety precautions for seatbelt tensioners
- Disposing (deploying) of belt tensioner units
- Front seatbelts with belt tensioner, assembly overview 09.00
- Front seatbelts with belt tensioner, assembly overview 10.00
- Belt buckle, removing and installing
- Rear seatbelt with belt tensioner, assembly overview
- Rear center seatbelt, assembly overview
- Inspection of seatbelts
- Child seat anchors (LATCH system Lower Anchors and Tethers for CHildren), inspecting after accident
- Airbag
- Tools
- Component locations 09.00 - overview
- Component locations 10.00 - overview
- Safety precautions when working on airbags
- Airbag units, disposal (deploying)
- Airbag unit, replacing after an accident
- Driver side airbag unit, removing and installing
- Steering wheel, removing and installing
- Return spring with slip ring -F138-, removing and installing
- Passenger side airbag unit, removing and installing
- Airbag control module -J234-, removing and installing
- Drivers side/passengers side side curtain airbag, removing and installing
- Drivers side/passengers side side curtain airbag (Recaro seat), removing and installing
- Crash sensor for drivers side/passengers side side curtain airbag, removing and installing
- Drivers side/passengers side side curtain airbag (Sedan), removing and installing
- Drivers side/passengers side side curtain airbag (Wagon), removing and installing
- Components, adapting
- Deformation elements
- Tools
- Deformation elements (sidemount) (Sedan without sunroof), removing and installing
- Deformation elements (molded headliner) (Sedan without sunroof), retrofitting
- Deformation elements (molded headliner) (Sedan with sunroof), retrofitting
- Deformation elements (C-pillar) (Sedan), removing and installing
- Deformation elements (installation unit) (sunroof), retrofitting
- Deformation elements (side curtain airbag) (vehicles without sunroof), removing and installing
- Deformation elements (side mount) (Wagon without sunroof), removing and installing
- Deformation elements (molded headliner) (Wagon with sunroof), retrofitting
- Seatbelts
- 70 - Interior trim
- Instrument panel, removing and installing
- Door trim
- Pillar and side trim
- Pillar and side trim
- Upper A-pillar trim, removing and installing
- Lower A-pillar trim, removing and installing
- Upper B-pillar trim, removing and installing
- Lower B-pillar trim, removing and installing
- Upper C/D-pillar trim (Sedan), removing and installing
- Upper C-pillar trim (Wagon), removing and installing
- Lower C-pillar trim, removing and installing
- Upper D-pillar trim, removing and installing (wagon)
- Rear shelf, removing and installing
- Luggage compartment trim
- Tools
- Luggage compartment trim, removing and installing
- Rear lock carrier cover, removing and installing
- Rear lid trim, removing and installing 09.00
- Rear lid trim, removing and installing 10.00
- Rear lid trim with emergency release lever (US vehicles only) 10.00 , removing and installing
- Luggage compartment trim, removing and installing (wagon)
- Assembly overview
- Rear lock carrier cover, removing and installing (Wagon)
- Luggage compartment cover, removing and installing
- Rear lid trim, removing and installing (wagon) 09.00
- Rear lid trim, removing and installing (wagon) 10.00
- Remove storage area floor covering (Wagon)
- Roof trim panels
- 72 - Seat - Frames
- Front seats
- Tools
- Front seats, removing and installing
- Front backrest, removing and installing
- Lumbar support, removing and installing
- 8-way seat trim, removing
- 8-way seat control module, removing
- 8-way seat operating unit, removing
- 8-way seat fore and aft adjustment, removing
- Front drive for seat height adjustment for 8-way seat, removing
- Rear drive for seat height adjustment for 8-way seat, removing
- Drive for backrest adjustment for 8-way seat, removing
- Recaro seat (front)
- Tools
- Recaro seat, removing and installing
- Trim, backrest mounting brackets, removing and installing
- Seat cushion extension, removing and installing
- Spring cover, removing and installing
- Seating area, removing and installing
- Side seat trim panels, removing and installing
- Backrest, removing and installing
- Backrest shell, removing and installing
- 2-way lumbar support, removing and installing
- 2-way lumbar support motor with transmission, removing and installing
- Motor for seat height adjustment, removing and installing
- Backrest motor with transmission, removing and installing
- Switch unit, removing and installing
- Rear seats
- Seatbench, removing and installing (Sedan)
- Seatbench, removing and installing (Wagon)
- Rear backrest (one piece), removing and installing
- Rear backrest (two pieces), removing and installing
- Rear backrest (W8 Sedan), removing and installing
- Left backrest lock, removing and installing
- Seatbench with integrated child seat, retrofitting
- Seatbench with integrated child seat, retrofitting (Wagon)
- Rear lower anchor bracket for LATCH "Lower Anchors and Tethers for CHildren", installing
- Front seats
- 74 - Seats - Upholstery, Covers
- Front seat cushion and cover
- Cover and cushion Recaro seat
- Rear seat upholstery and cover
- Seat heating elements
- 68 - Interior equipment
- Body Interior
- Air Bag, SRS
- Steering
- Manual Steering
- Suspension, Wheels, Steering
- 00 General, Technical Data
- 40 Front suspension
- Evaluation of accident vehicles
- Electrical/electronic components and installation locations
- Electrical/electronic components and installation locations
- Level control system sensor in vehicles with automatic headlight range control - general information
- Left Front Level Control System Sensor G78 on front axle
- Left Rear Level Control System Sensor G76 on rear axle, vehicles with front wheel drive
- Left Rear Level Control System Sensor G76 on rear axle, vehicles with all wheel drive
- Front suspension, servicing
- Front suspension, servicing
- Front axle to unladen position, lifting
- Wheel bearing housing/tie rod end, modified
- Wheel bearing housing as of model year 2002, modified
- Control arm as of model year 2002, modified
- Connecting link for stabilizer, modified
- Threads in longitudinal member, servicing
- Separating connections between upper control arms and wheel bearing housing
- Suspension strut removal and installation
- Suspension strut, servicing
- Spring, removing and installing
- Wheel bearing housing, removing and installing
- Front wheel bearing, pressing out and pressing in
- Notes
- Pressing wheel hub out of 75 mm diameter wheel bearing housing
- Pressing wheel hub out of 82 mm diameter wheel bearing housing
- Pressing wheel bearing out of 75 mm diameter wheel bearing housing
- Pressing wheel bearing out of 82 mm diameter wheel bearing housing
- Installing separating device
- Press bearing inner race from hub
- Pressing wheel bearing into 75 mm diameter wheel bearing housing
- Pressing wheel bearing into 82 mm diameter wheel bearing housing
- Pressing wheel hub into 75 mm diameter wheel bearing
- Pressing wheel hub into 82 mm diameter wheel bearing
- Front wheel bearing, pressing out and in with wheel bearing housing installed
- Lower control arm, checking
- Lower control arm, removing and installing
- Control arm mountings, replacing
- Guide link, removing and installing
- Guide link mountings, replacing
- Stabilizer mountings, replacing
- Mounting bracket, removing and installing
- Bushings for front and rear upper control arms, replacing
- Subframe, removing and installing
- Subframe mountings, replacing
- Axle shafts, servicing
- 42 Rear suspension
- Evaluation of accident vehicles
- Rear axle, servicing (vehicles with front-wheel drive)
- Wheel bearing, servicing
- Rear axle, servicing (vehicles with all-wheel drive)
- Shock absorber for vehicles with steel wheel bearing housings, removing and installing
- Shock absorber for vehicles with aluminum wheel bearing housings, removing and installing
- Suspension strut, vehicles with all wheel drive, servicing
- Suspension strut, disassembling and assembling
- Rear axle with all wheel drive, assembly overview
- Subframe, removing and installing
- Subframe to vehicle, aligning
- Bonded rubber mountings for subframe, replacing
- Subframe and final drive, overview
- Bonded rubber mounting for cross member, pressing out and in
- Bonded rubber mounting for transmission support, pressing out and in
- Steel wheel bearing housing and control arm, servicing (vehicles with all wheel drive)
- Steel wheel bearing housing and control arm, servicing (vehicles with all wheel drive)
- Wheel bearing, removing and installing
- Rear wheel bearing, pressing out and in with wheel bearing housing installed
- Steel wheel bearing housing, removing and installing
- Bonded rubber mounting for steel wheel bearing housing, removing and installing
- Upper control arm, removing and installing
- Front and rear bonded rubber mountings for upper control arm, replacing
- Lower control arm, removing and installing
- Lower control arm, servicing
- Coupling rod for stabilizer bar, removing and installing
- Wheel bearing housing (aluminum) and control arm, vehicles with all wheel drive, servicing
- Wheel bearing housing (aluminum) and control arm, vehicles with all wheel drive, servicing
- Wheel bearing, removing and installing
- Aluminum wheel bearing housing, removing and installing
- Bonded rubber bushing for wheel bearing housing (aluminum), removing and installing
- Coupling rod for stabilizer bar, removing and installing
- Rear drive axle, servicing
- 44 Wheels, Tires, Wheel alignment
- Evaluation of accident vehicles
- Wheel and tire mounting
- Wheel alignment
- General
- Wheel alignment specifications, vehicles with front wheel drive
- Wheel alignment specifications, vehicles with All Wheel Drive (AWD) except 8-cylinder engine
- Wheel alignment specifications, vehicles with all wheel drive and 8-cylinder engine
- Requirements
- Measurement preparations
- Application of adapters to suspension for measurement
- Toe constant "S"
- Preparing vehicle for checking/adjustment of toe constant "S".
- Vehicles pulling to one side and vehicles involved in an accident!
- Front axle camber, centering
- Rear axle camber (vehicles with front-wheel drive), checking
- Rear axle toe (vehicles with front-wheel drive), centering
- Rear axle camber (vehicles with all wheel drive), adjusting
- Rear axle toe (vehicles with all wheel drive), adjusting
- Toe constant "S" , adjusting
- Toe on front axle, adjusting
- Wheel centering seat, protecting against corrosion
- 48 Steering
- Evaluation of accident vehicles
- Steering column
- Steering gear
- Power steering gear, disassembling and assembling
- Power steering pump, reservoir, and hydraulic lines for vehicles with 4-cylinder engines
- Power steering pump, reservoir, and hydraulic lines for vehicles with 6-cylinder injection engines
- Power steering pump, reservoir, and hydraulic lines for vehicles with 6-cylinder 5-valve injection engines
- Power steering pump, reservoir, and hydraulic lines for vehicles with 8-cylinder injection engines
- Suspension, Wheels, Steering
- Power Steering
- Suspension, Wheels, Steering
- 00 General, Technical Data
- 40 Front suspension
- Evaluation of accident vehicles
- Electrical/electronic components and installation locations
- Electrical/electronic components and installation locations
- Level control system sensor in vehicles with automatic headlight range control - general information
- Left Front Level Control System Sensor G78 on front axle
- Left Rear Level Control System Sensor G76 on rear axle, vehicles with front wheel drive
- Left Rear Level Control System Sensor G76 on rear axle, vehicles with all wheel drive
- Front suspension, servicing
- Front suspension, servicing
- Front axle to unladen position, lifting
- Wheel bearing housing/tie rod end, modified
- Wheel bearing housing as of model year 2002, modified
- Control arm as of model year 2002, modified
- Connecting link for stabilizer, modified
- Threads in longitudinal member, servicing
- Separating connections between upper control arms and wheel bearing housing
- Suspension strut removal and installation
- Suspension strut, servicing
- Spring, removing and installing
- Wheel bearing housing, removing and installing
- Front wheel bearing, pressing out and pressing in
- Notes
- Pressing wheel hub out of 75 mm diameter wheel bearing housing
- Pressing wheel hub out of 82 mm diameter wheel bearing housing
- Pressing wheel bearing out of 75 mm diameter wheel bearing housing
- Pressing wheel bearing out of 82 mm diameter wheel bearing housing
- Installing separating device
- Press bearing inner race from hub
- Pressing wheel bearing into 75 mm diameter wheel bearing housing
- Pressing wheel bearing into 82 mm diameter wheel bearing housing
- Pressing wheel hub into 75 mm diameter wheel bearing
- Pressing wheel hub into 82 mm diameter wheel bearing
- Front wheel bearing, pressing out and in with wheel bearing housing installed
- Lower control arm, checking
- Lower control arm, removing and installing
- Control arm mountings, replacing
- Guide link, removing and installing
- Guide link mountings, replacing
- Stabilizer mountings, replacing
- Mounting bracket, removing and installing
- Bushings for front and rear upper control arms, replacing
- Subframe, removing and installing
- Subframe mountings, replacing
- Axle shafts, servicing
- 42 Rear suspension
- Evaluation of accident vehicles
- Rear axle, servicing (vehicles with front-wheel drive)
- Wheel bearing, servicing
- Rear axle, servicing (vehicles with all-wheel drive)
- Shock absorber for vehicles with steel wheel bearing housings, removing and installing
- Shock absorber for vehicles with aluminum wheel bearing housings, removing and installing
- Suspension strut, vehicles with all wheel drive, servicing
- Suspension strut, disassembling and assembling
- Rear axle with all wheel drive, assembly overview
- Subframe, removing and installing
- Subframe to vehicle, aligning
- Bonded rubber mountings for subframe, replacing
- Subframe and final drive, overview
- Bonded rubber mounting for cross member, pressing out and in
- Bonded rubber mounting for transmission support, pressing out and in
- Steel wheel bearing housing and control arm, servicing (vehicles with all wheel drive)
- Steel wheel bearing housing and control arm, servicing (vehicles with all wheel drive)
- Wheel bearing, removing and installing
- Rear wheel bearing, pressing out and in with wheel bearing housing installed
- Steel wheel bearing housing, removing and installing
- Bonded rubber mounting for steel wheel bearing housing, removing and installing
- Upper control arm, removing and installing
- Front and rear bonded rubber mountings for upper control arm, replacing
- Lower control arm, removing and installing
- Lower control arm, servicing
- Coupling rod for stabilizer bar, removing and installing
- Wheel bearing housing (aluminum) and control arm, vehicles with all wheel drive, servicing
- Wheel bearing housing (aluminum) and control arm, vehicles with all wheel drive, servicing
- Wheel bearing, removing and installing
- Aluminum wheel bearing housing, removing and installing
- Bonded rubber bushing for wheel bearing housing (aluminum), removing and installing
- Coupling rod for stabilizer bar, removing and installing
- Rear drive axle, servicing
- 44 Wheels, Tires, Wheel alignment
- Evaluation of accident vehicles
- Wheel and tire mounting
- Wheel alignment
- General
- Wheel alignment specifications, vehicles with front wheel drive
- Wheel alignment specifications, vehicles with All Wheel Drive (AWD) except 8-cylinder engine
- Wheel alignment specifications, vehicles with all wheel drive and 8-cylinder engine
- Requirements
- Measurement preparations
- Application of adapters to suspension for measurement
- Toe constant "S"
- Preparing vehicle for checking/adjustment of toe constant "S".
- Vehicles pulling to one side and vehicles involved in an accident!
- Front axle camber, centering
- Rear axle camber (vehicles with front-wheel drive), checking
- Rear axle toe (vehicles with front-wheel drive), centering
- Rear axle camber (vehicles with all wheel drive), adjusting
- Rear axle toe (vehicles with all wheel drive), adjusting
- Toe constant "S" , adjusting
- Toe on front axle, adjusting
- Wheel centering seat, protecting against corrosion
- 48 Steering
- Evaluation of accident vehicles
- Steering column
- Steering gear
- Power steering gear, disassembling and assembling
- Power steering pump, reservoir, and hydraulic lines for vehicles with 4-cylinder engines
- Power steering pump, reservoir, and hydraulic lines for vehicles with 6-cylinder injection engines
- Power steering pump, reservoir, and hydraulic lines for vehicles with 6-cylinder 5-valve injection engines
- Power steering pump, reservoir, and hydraulic lines for vehicles with 8-cylinder injection engines
- Suspension, Wheels, Steering
- Steering Column
- Suspension, Wheels, Steering
- 00 General, Technical Data
- 40 Front suspension
- Evaluation of accident vehicles
- Electrical/electronic components and installation locations
- Electrical/electronic components and installation locations
- Level control system sensor in vehicles with automatic headlight range control - general information
- Left Front Level Control System Sensor G78 on front axle
- Left Rear Level Control System Sensor G76 on rear axle, vehicles with front wheel drive
- Left Rear Level Control System Sensor G76 on rear axle, vehicles with all wheel drive
- Front suspension, servicing
- Front suspension, servicing
- Front axle to unladen position, lifting
- Wheel bearing housing/tie rod end, modified
- Wheel bearing housing as of model year 2002, modified
- Control arm as of model year 2002, modified
- Connecting link for stabilizer, modified
- Threads in longitudinal member, servicing
- Separating connections between upper control arms and wheel bearing housing
- Suspension strut removal and installation
- Suspension strut, servicing
- Spring, removing and installing
- Wheel bearing housing, removing and installing
- Front wheel bearing, pressing out and pressing in
- Notes
- Pressing wheel hub out of 75 mm diameter wheel bearing housing
- Pressing wheel hub out of 82 mm diameter wheel bearing housing
- Pressing wheel bearing out of 75 mm diameter wheel bearing housing
- Pressing wheel bearing out of 82 mm diameter wheel bearing housing
- Installing separating device
- Press bearing inner race from hub
- Pressing wheel bearing into 75 mm diameter wheel bearing housing
- Pressing wheel bearing into 82 mm diameter wheel bearing housing
- Pressing wheel hub into 75 mm diameter wheel bearing
- Pressing wheel hub into 82 mm diameter wheel bearing
- Front wheel bearing, pressing out and in with wheel bearing housing installed
- Lower control arm, checking
- Lower control arm, removing and installing
- Control arm mountings, replacing
- Guide link, removing and installing
- Guide link mountings, replacing
- Stabilizer mountings, replacing
- Mounting bracket, removing and installing
- Bushings for front and rear upper control arms, replacing
- Subframe, removing and installing
- Subframe mountings, replacing
- Axle shafts, servicing
- 42 Rear suspension
- Evaluation of accident vehicles
- Rear axle, servicing (vehicles with front-wheel drive)
- Wheel bearing, servicing
- Rear axle, servicing (vehicles with all-wheel drive)
- Shock absorber for vehicles with steel wheel bearing housings, removing and installing
- Shock absorber for vehicles with aluminum wheel bearing housings, removing and installing
- Suspension strut, vehicles with all wheel drive, servicing
- Suspension strut, disassembling and assembling
- Rear axle with all wheel drive, assembly overview
- Subframe, removing and installing
- Subframe to vehicle, aligning
- Bonded rubber mountings for subframe, replacing
- Subframe and final drive, overview
- Bonded rubber mounting for cross member, pressing out and in
- Bonded rubber mounting for transmission support, pressing out and in
- Steel wheel bearing housing and control arm, servicing (vehicles with all wheel drive)
- Steel wheel bearing housing and control arm, servicing (vehicles with all wheel drive)
- Wheel bearing, removing and installing
- Rear wheel bearing, pressing out and in with wheel bearing housing installed
- Steel wheel bearing housing, removing and installing
- Bonded rubber mounting for steel wheel bearing housing, removing and installing
- Upper control arm, removing and installing
- Front and rear bonded rubber mountings for upper control arm, replacing
- Lower control arm, removing and installing
- Lower control arm, servicing
- Coupling rod for stabilizer bar, removing and installing
- Wheel bearing housing (aluminum) and control arm, vehicles with all wheel drive, servicing
- Wheel bearing housing (aluminum) and control arm, vehicles with all wheel drive, servicing
- Wheel bearing, removing and installing
- Aluminum wheel bearing housing, removing and installing
- Bonded rubber bushing for wheel bearing housing (aluminum), removing and installing
- Coupling rod for stabilizer bar, removing and installing
- Rear drive axle, servicing
- 44 Wheels, Tires, Wheel alignment
- Evaluation of accident vehicles
- Wheel and tire mounting
- Wheel alignment
- General
- Wheel alignment specifications, vehicles with front wheel drive
- Wheel alignment specifications, vehicles with All Wheel Drive (AWD) except 8-cylinder engine
- Wheel alignment specifications, vehicles with all wheel drive and 8-cylinder engine
- Requirements
- Measurement preparations
- Application of adapters to suspension for measurement
- Toe constant "S"
- Preparing vehicle for checking/adjustment of toe constant "S".
- Vehicles pulling to one side and vehicles involved in an accident!
- Front axle camber, centering
- Rear axle camber (vehicles with front-wheel drive), checking
- Rear axle toe (vehicles with front-wheel drive), centering
- Rear axle camber (vehicles with all wheel drive), adjusting
- Rear axle toe (vehicles with all wheel drive), adjusting
- Toe constant "S" , adjusting
- Toe on front axle, adjusting
- Wheel centering seat, protecting against corrosion
- 48 Steering
- Evaluation of accident vehicles
- Steering column
- Steering gear
- Power steering gear, disassembling and assembling
- Power steering pump, reservoir, and hydraulic lines for vehicles with 4-cylinder engines
- Power steering pump, reservoir, and hydraulic lines for vehicles with 6-cylinder injection engines
- Power steering pump, reservoir, and hydraulic lines for vehicles with 6-cylinder 5-valve injection engines
- Power steering pump, reservoir, and hydraulic lines for vehicles with 8-cylinder injection engines
- Suspension, Wheels, Steering
- Steering Gear
- Suspension, Wheels, Steering
- 00 General, Technical Data
- 40 Front suspension
- Evaluation of accident vehicles
- Electrical/electronic components and installation locations
- Electrical/electronic components and installation locations
- Level control system sensor in vehicles with automatic headlight range control - general information
- Left Front Level Control System Sensor G78 on front axle
- Left Rear Level Control System Sensor G76 on rear axle, vehicles with front wheel drive
- Left Rear Level Control System Sensor G76 on rear axle, vehicles with all wheel drive
- Front suspension, servicing
- Front suspension, servicing
- Front axle to unladen position, lifting
- Wheel bearing housing/tie rod end, modified
- Wheel bearing housing as of model year 2002, modified
- Control arm as of model year 2002, modified
- Connecting link for stabilizer, modified
- Threads in longitudinal member, servicing
- Separating connections between upper control arms and wheel bearing housing
- Suspension strut removal and installation
- Suspension strut, servicing
- Spring, removing and installing
- Wheel bearing housing, removing and installing
- Front wheel bearing, pressing out and pressing in
- Notes
- Pressing wheel hub out of 75 mm diameter wheel bearing housing
- Pressing wheel hub out of 82 mm diameter wheel bearing housing
- Pressing wheel bearing out of 75 mm diameter wheel bearing housing
- Pressing wheel bearing out of 82 mm diameter wheel bearing housing
- Installing separating device
- Press bearing inner race from hub
- Pressing wheel bearing into 75 mm diameter wheel bearing housing
- Pressing wheel bearing into 82 mm diameter wheel bearing housing
- Pressing wheel hub into 75 mm diameter wheel bearing
- Pressing wheel hub into 82 mm diameter wheel bearing
- Front wheel bearing, pressing out and in with wheel bearing housing installed
- Lower control arm, checking
- Lower control arm, removing and installing
- Control arm mountings, replacing
- Guide link, removing and installing
- Guide link mountings, replacing
- Stabilizer mountings, replacing
- Mounting bracket, removing and installing
- Bushings for front and rear upper control arms, replacing
- Subframe, removing and installing
- Subframe mountings, replacing
- Axle shafts, servicing
- 42 Rear suspension
- Evaluation of accident vehicles
- Rear axle, servicing (vehicles with front-wheel drive)
- Wheel bearing, servicing
- Rear axle, servicing (vehicles with all-wheel drive)
- Shock absorber for vehicles with steel wheel bearing housings, removing and installing
- Shock absorber for vehicles with aluminum wheel bearing housings, removing and installing
- Suspension strut, vehicles with all wheel drive, servicing
- Suspension strut, disassembling and assembling
- Rear axle with all wheel drive, assembly overview
- Subframe, removing and installing
- Subframe to vehicle, aligning
- Bonded rubber mountings for subframe, replacing
- Subframe and final drive, overview
- Bonded rubber mounting for cross member, pressing out and in
- Bonded rubber mounting for transmission support, pressing out and in
- Steel wheel bearing housing and control arm, servicing (vehicles with all wheel drive)
- Steel wheel bearing housing and control arm, servicing (vehicles with all wheel drive)
- Wheel bearing, removing and installing
- Rear wheel bearing, pressing out and in with wheel bearing housing installed
- Steel wheel bearing housing, removing and installing
- Bonded rubber mounting for steel wheel bearing housing, removing and installing
- Upper control arm, removing and installing
- Front and rear bonded rubber mountings for upper control arm, replacing
- Lower control arm, removing and installing
- Lower control arm, servicing
- Coupling rod for stabilizer bar, removing and installing
- Wheel bearing housing (aluminum) and control arm, vehicles with all wheel drive, servicing
- Wheel bearing housing (aluminum) and control arm, vehicles with all wheel drive, servicing
- Wheel bearing, removing and installing
- Aluminum wheel bearing housing, removing and installing
- Bonded rubber bushing for wheel bearing housing (aluminum), removing and installing
- Coupling rod for stabilizer bar, removing and installing
- Rear drive axle, servicing
- 44 Wheels, Tires, Wheel alignment
- Evaluation of accident vehicles
- Wheel and tire mounting
- Wheel alignment
- General
- Wheel alignment specifications, vehicles with front wheel drive
- Wheel alignment specifications, vehicles with All Wheel Drive (AWD) except 8-cylinder engine
- Wheel alignment specifications, vehicles with all wheel drive and 8-cylinder engine
- Requirements
- Measurement preparations
- Application of adapters to suspension for measurement
- Toe constant "S"
- Preparing vehicle for checking/adjustment of toe constant "S".
- Vehicles pulling to one side and vehicles involved in an accident!
- Front axle camber, centering
- Rear axle camber (vehicles with front-wheel drive), checking
- Rear axle toe (vehicles with front-wheel drive), centering
- Rear axle camber (vehicles with all wheel drive), adjusting
- Rear axle toe (vehicles with all wheel drive), adjusting
- Toe constant "S" , adjusting
- Toe on front axle, adjusting
- Wheel centering seat, protecting against corrosion
- 48 Steering
- Evaluation of accident vehicles
- Steering column
- Steering gear
- Power steering gear, disassembling and assembling
- Power steering pump, reservoir, and hydraulic lines for vehicles with 4-cylinder engines
- Power steering pump, reservoir, and hydraulic lines for vehicles with 6-cylinder injection engines
- Power steering pump, reservoir, and hydraulic lines for vehicles with 6-cylinder 5-valve injection engines
- Power steering pump, reservoir, and hydraulic lines for vehicles with 8-cylinder injection engines
- Suspension, Wheels, Steering
- Manual Steering
- Suspension
- Electronic Suspension
- Suspension, Wheels, Steering
- 00 General, Technical Data
- 40 Front suspension
- Evaluation of accident vehicles
- Electrical/electronic components and installation locations
- Electrical/electronic components and installation locations
- Level control system sensor in vehicles with automatic headlight range control - general information
- Left Front Level Control System Sensor G78 on front axle
- Left Rear Level Control System Sensor G76 on rear axle, vehicles with front wheel drive
- Left Rear Level Control System Sensor G76 on rear axle, vehicles with all wheel drive
- Front suspension, servicing
- Front suspension, servicing
- Front axle to unladen position, lifting
- Wheel bearing housing/tie rod end, modified
- Wheel bearing housing as of model year 2002, modified
- Control arm as of model year 2002, modified
- Connecting link for stabilizer, modified
- Threads in longitudinal member, servicing
- Separating connections between upper control arms and wheel bearing housing
- Suspension strut removal and installation
- Suspension strut, servicing
- Spring, removing and installing
- Wheel bearing housing, removing and installing
- Front wheel bearing, pressing out and pressing in
- Notes
- Pressing wheel hub out of 75 mm diameter wheel bearing housing
- Pressing wheel hub out of 82 mm diameter wheel bearing housing
- Pressing wheel bearing out of 75 mm diameter wheel bearing housing
- Pressing wheel bearing out of 82 mm diameter wheel bearing housing
- Installing separating device
- Press bearing inner race from hub
- Pressing wheel bearing into 75 mm diameter wheel bearing housing
- Pressing wheel bearing into 82 mm diameter wheel bearing housing
- Pressing wheel hub into 75 mm diameter wheel bearing
- Pressing wheel hub into 82 mm diameter wheel bearing
- Front wheel bearing, pressing out and in with wheel bearing housing installed
- Lower control arm, checking
- Lower control arm, removing and installing
- Control arm mountings, replacing
- Guide link, removing and installing
- Guide link mountings, replacing
- Stabilizer mountings, replacing
- Mounting bracket, removing and installing
- Bushings for front and rear upper control arms, replacing
- Subframe, removing and installing
- Subframe mountings, replacing
- Axle shafts, servicing
- 42 Rear suspension
- Evaluation of accident vehicles
- Rear axle, servicing (vehicles with front-wheel drive)
- Wheel bearing, servicing
- Rear axle, servicing (vehicles with all-wheel drive)
- Shock absorber for vehicles with steel wheel bearing housings, removing and installing
- Shock absorber for vehicles with aluminum wheel bearing housings, removing and installing
- Suspension strut, vehicles with all wheel drive, servicing
- Suspension strut, disassembling and assembling
- Rear axle with all wheel drive, assembly overview
- Subframe, removing and installing
- Subframe to vehicle, aligning
- Bonded rubber mountings for subframe, replacing
- Subframe and final drive, overview
- Bonded rubber mounting for cross member, pressing out and in
- Bonded rubber mounting for transmission support, pressing out and in
- Steel wheel bearing housing and control arm, servicing (vehicles with all wheel drive)
- Steel wheel bearing housing and control arm, servicing (vehicles with all wheel drive)
- Wheel bearing, removing and installing
- Rear wheel bearing, pressing out and in with wheel bearing housing installed
- Steel wheel bearing housing, removing and installing
- Bonded rubber mounting for steel wheel bearing housing, removing and installing
- Upper control arm, removing and installing
- Front and rear bonded rubber mountings for upper control arm, replacing
- Lower control arm, removing and installing
- Lower control arm, servicing
- Coupling rod for stabilizer bar, removing and installing
- Wheel bearing housing (aluminum) and control arm, vehicles with all wheel drive, servicing
- Wheel bearing housing (aluminum) and control arm, vehicles with all wheel drive, servicing
- Wheel bearing, removing and installing
- Aluminum wheel bearing housing, removing and installing
- Bonded rubber bushing for wheel bearing housing (aluminum), removing and installing
- Coupling rod for stabilizer bar, removing and installing
- Rear drive axle, servicing
- 44 Wheels, Tires, Wheel alignment
- Evaluation of accident vehicles
- Wheel and tire mounting
- Wheel alignment
- General
- Wheel alignment specifications, vehicles with front wheel drive
- Wheel alignment specifications, vehicles with All Wheel Drive (AWD) except 8-cylinder engine
- Wheel alignment specifications, vehicles with all wheel drive and 8-cylinder engine
- Requirements
- Measurement preparations
- Application of adapters to suspension for measurement
- Toe constant "S"
- Preparing vehicle for checking/adjustment of toe constant "S".
- Vehicles pulling to one side and vehicles involved in an accident!
- Front axle camber, centering
- Rear axle camber (vehicles with front-wheel drive), checking
- Rear axle toe (vehicles with front-wheel drive), centering
- Rear axle camber (vehicles with all wheel drive), adjusting
- Rear axle toe (vehicles with all wheel drive), adjusting
- Toe constant "S" , adjusting
- Toe on front axle, adjusting
- Wheel centering seat, protecting against corrosion
- 48 Steering
- Evaluation of accident vehicles
- Steering column
- Steering gear
- Power steering gear, disassembling and assembling
- Power steering pump, reservoir, and hydraulic lines for vehicles with 4-cylinder engines
- Power steering pump, reservoir, and hydraulic lines for vehicles with 6-cylinder injection engines
- Power steering pump, reservoir, and hydraulic lines for vehicles with 6-cylinder 5-valve injection engines
- Power steering pump, reservoir, and hydraulic lines for vehicles with 8-cylinder injection engines
- Suspension, Wheels, Steering
- Front Suspension
- Suspension, Wheels, Steering
- 00 General, Technical Data
- 40 Front suspension
- Evaluation of accident vehicles
- Electrical/electronic components and installation locations
- Electrical/electronic components and installation locations
- Level control system sensor in vehicles with automatic headlight range control - general information
- Left Front Level Control System Sensor G78 on front axle
- Left Rear Level Control System Sensor G76 on rear axle, vehicles with front wheel drive
- Left Rear Level Control System Sensor G76 on rear axle, vehicles with all wheel drive
- Front suspension, servicing
- Front suspension, servicing
- Front axle to unladen position, lifting
- Wheel bearing housing/tie rod end, modified
- Wheel bearing housing as of model year 2002, modified
- Control arm as of model year 2002, modified
- Connecting link for stabilizer, modified
- Threads in longitudinal member, servicing
- Separating connections between upper control arms and wheel bearing housing
- Suspension strut removal and installation
- Suspension strut, servicing
- Spring, removing and installing
- Wheel bearing housing, removing and installing
- Front wheel bearing, pressing out and pressing in
- Notes
- Pressing wheel hub out of 75 mm diameter wheel bearing housing
- Pressing wheel hub out of 82 mm diameter wheel bearing housing
- Pressing wheel bearing out of 75 mm diameter wheel bearing housing
- Pressing wheel bearing out of 82 mm diameter wheel bearing housing
- Installing separating device
- Press bearing inner race from hub
- Pressing wheel bearing into 75 mm diameter wheel bearing housing
- Pressing wheel bearing into 82 mm diameter wheel bearing housing
- Pressing wheel hub into 75 mm diameter wheel bearing
- Pressing wheel hub into 82 mm diameter wheel bearing
- Front wheel bearing, pressing out and in with wheel bearing housing installed
- Lower control arm, checking
- Lower control arm, removing and installing
- Control arm mountings, replacing
- Guide link, removing and installing
- Guide link mountings, replacing
- Stabilizer mountings, replacing
- Mounting bracket, removing and installing
- Bushings for front and rear upper control arms, replacing
- Subframe, removing and installing
- Subframe mountings, replacing
- Axle shafts, servicing
- 42 Rear suspension
- Evaluation of accident vehicles
- Rear axle, servicing (vehicles with front-wheel drive)
- Wheel bearing, servicing
- Rear axle, servicing (vehicles with all-wheel drive)
- Shock absorber for vehicles with steel wheel bearing housings, removing and installing
- Shock absorber for vehicles with aluminum wheel bearing housings, removing and installing
- Suspension strut, vehicles with all wheel drive, servicing
- Suspension strut, disassembling and assembling
- Rear axle with all wheel drive, assembly overview
- Subframe, removing and installing
- Subframe to vehicle, aligning
- Bonded rubber mountings for subframe, replacing
- Subframe and final drive, overview
- Bonded rubber mounting for cross member, pressing out and in
- Bonded rubber mounting for transmission support, pressing out and in
- Steel wheel bearing housing and control arm, servicing (vehicles with all wheel drive)
- Steel wheel bearing housing and control arm, servicing (vehicles with all wheel drive)
- Wheel bearing, removing and installing
- Rear wheel bearing, pressing out and in with wheel bearing housing installed
- Steel wheel bearing housing, removing and installing
- Bonded rubber mounting for steel wheel bearing housing, removing and installing
- Upper control arm, removing and installing
- Front and rear bonded rubber mountings for upper control arm, replacing
- Lower control arm, removing and installing
- Lower control arm, servicing
- Coupling rod for stabilizer bar, removing and installing
- Wheel bearing housing (aluminum) and control arm, vehicles with all wheel drive, servicing
- Wheel bearing housing (aluminum) and control arm, vehicles with all wheel drive, servicing
- Wheel bearing, removing and installing
- Aluminum wheel bearing housing, removing and installing
- Bonded rubber bushing for wheel bearing housing (aluminum), removing and installing
- Coupling rod for stabilizer bar, removing and installing
- Rear drive axle, servicing
- 44 Wheels, Tires, Wheel alignment
- Evaluation of accident vehicles
- Wheel and tire mounting
- Wheel alignment
- General
- Wheel alignment specifications, vehicles with front wheel drive
- Wheel alignment specifications, vehicles with All Wheel Drive (AWD) except 8-cylinder engine
- Wheel alignment specifications, vehicles with all wheel drive and 8-cylinder engine
- Requirements
- Measurement preparations
- Application of adapters to suspension for measurement
- Toe constant "S"
- Preparing vehicle for checking/adjustment of toe constant "S".
- Vehicles pulling to one side and vehicles involved in an accident!
- Front axle camber, centering
- Rear axle camber (vehicles with front-wheel drive), checking
- Rear axle toe (vehicles with front-wheel drive), centering
- Rear axle camber (vehicles with all wheel drive), adjusting
- Rear axle toe (vehicles with all wheel drive), adjusting
- Toe constant "S" , adjusting
- Toe on front axle, adjusting
- Wheel centering seat, protecting against corrosion
- 48 Steering
- Evaluation of accident vehicles
- Steering column
- Steering gear
- Power steering gear, disassembling and assembling
- Power steering pump, reservoir, and hydraulic lines for vehicles with 4-cylinder engines
- Power steering pump, reservoir, and hydraulic lines for vehicles with 6-cylinder injection engines
- Power steering pump, reservoir, and hydraulic lines for vehicles with 6-cylinder 5-valve injection engines
- Power steering pump, reservoir, and hydraulic lines for vehicles with 8-cylinder injection engines
- Suspension, Wheels, Steering
- Rear Suspension
- Suspension, Wheels, Steering
- 00 General, Technical Data
- 40 Front suspension
- Evaluation of accident vehicles
- Electrical/electronic components and installation locations
- Electrical/electronic components and installation locations
- Level control system sensor in vehicles with automatic headlight range control - general information
- Left Front Level Control System Sensor G78 on front axle
- Left Rear Level Control System Sensor G76 on rear axle, vehicles with front wheel drive
- Left Rear Level Control System Sensor G76 on rear axle, vehicles with all wheel drive
- Front suspension, servicing
- Front suspension, servicing
- Front axle to unladen position, lifting
- Wheel bearing housing/tie rod end, modified
- Wheel bearing housing as of model year 2002, modified
- Control arm as of model year 2002, modified
- Connecting link for stabilizer, modified
- Threads in longitudinal member, servicing
- Separating connections between upper control arms and wheel bearing housing
- Suspension strut removal and installation
- Suspension strut, servicing
- Spring, removing and installing
- Wheel bearing housing, removing and installing
- Front wheel bearing, pressing out and pressing in
- Notes
- Pressing wheel hub out of 75 mm diameter wheel bearing housing
- Pressing wheel hub out of 82 mm diameter wheel bearing housing
- Pressing wheel bearing out of 75 mm diameter wheel bearing housing
- Pressing wheel bearing out of 82 mm diameter wheel bearing housing
- Installing separating device
- Press bearing inner race from hub
- Pressing wheel bearing into 75 mm diameter wheel bearing housing
- Pressing wheel bearing into 82 mm diameter wheel bearing housing
- Pressing wheel hub into 75 mm diameter wheel bearing
- Pressing wheel hub into 82 mm diameter wheel bearing
- Front wheel bearing, pressing out and in with wheel bearing housing installed
- Lower control arm, checking
- Lower control arm, removing and installing
- Control arm mountings, replacing
- Guide link, removing and installing
- Guide link mountings, replacing
- Stabilizer mountings, replacing
- Mounting bracket, removing and installing
- Bushings for front and rear upper control arms, replacing
- Subframe, removing and installing
- Subframe mountings, replacing
- Axle shafts, servicing
- 42 Rear suspension
- Evaluation of accident vehicles
- Rear axle, servicing (vehicles with front-wheel drive)
- Wheel bearing, servicing
- Rear axle, servicing (vehicles with all-wheel drive)
- Shock absorber for vehicles with steel wheel bearing housings, removing and installing
- Shock absorber for vehicles with aluminum wheel bearing housings, removing and installing
- Suspension strut, vehicles with all wheel drive, servicing
- Suspension strut, disassembling and assembling
- Rear axle with all wheel drive, assembly overview
- Subframe, removing and installing
- Subframe to vehicle, aligning
- Bonded rubber mountings for subframe, replacing
- Subframe and final drive, overview
- Bonded rubber mounting for cross member, pressing out and in
- Bonded rubber mounting for transmission support, pressing out and in
- Steel wheel bearing housing and control arm, servicing (vehicles with all wheel drive)
- Steel wheel bearing housing and control arm, servicing (vehicles with all wheel drive)
- Wheel bearing, removing and installing
- Rear wheel bearing, pressing out and in with wheel bearing housing installed
- Steel wheel bearing housing, removing and installing
- Bonded rubber mounting for steel wheel bearing housing, removing and installing
- Upper control arm, removing and installing
- Front and rear bonded rubber mountings for upper control arm, replacing
- Lower control arm, removing and installing
- Lower control arm, servicing
- Coupling rod for stabilizer bar, removing and installing
- Wheel bearing housing (aluminum) and control arm, vehicles with all wheel drive, servicing
- Wheel bearing housing (aluminum) and control arm, vehicles with all wheel drive, servicing
- Wheel bearing, removing and installing
- Aluminum wheel bearing housing, removing and installing
- Bonded rubber bushing for wheel bearing housing (aluminum), removing and installing
- Coupling rod for stabilizer bar, removing and installing
- Rear drive axle, servicing
- 44 Wheels, Tires, Wheel alignment
- Evaluation of accident vehicles
- Wheel and tire mounting
- Wheel alignment
- General
- Wheel alignment specifications, vehicles with front wheel drive
- Wheel alignment specifications, vehicles with All Wheel Drive (AWD) except 8-cylinder engine
- Wheel alignment specifications, vehicles with all wheel drive and 8-cylinder engine
- Requirements
- Measurement preparations
- Application of adapters to suspension for measurement
- Toe constant "S"
- Preparing vehicle for checking/adjustment of toe constant "S".
- Vehicles pulling to one side and vehicles involved in an accident!
- Front axle camber, centering
- Rear axle camber (vehicles with front-wheel drive), checking
- Rear axle toe (vehicles with front-wheel drive), centering
- Rear axle camber (vehicles with all wheel drive), adjusting
- Rear axle toe (vehicles with all wheel drive), adjusting
- Toe constant "S" , adjusting
- Toe on front axle, adjusting
- Wheel centering seat, protecting against corrosion
- 48 Steering
- Evaluation of accident vehicles
- Steering column
- Steering gear
- Power steering gear, disassembling and assembling
- Power steering pump, reservoir, and hydraulic lines for vehicles with 4-cylinder engines
- Power steering pump, reservoir, and hydraulic lines for vehicles with 6-cylinder injection engines
- Power steering pump, reservoir, and hydraulic lines for vehicles with 6-cylinder 5-valve injection engines
- Power steering pump, reservoir, and hydraulic lines for vehicles with 8-cylinder injection engines
- Suspension, Wheels, Steering
- Suspension Control Systems
- Suspension, Wheels, Steering
- 00 General, Technical Data
- 40 Front suspension
- Evaluation of accident vehicles
- Electrical/electronic components and installation locations
- Electrical/electronic components and installation locations
- Level control system sensor in vehicles with automatic headlight range control - general information
- Left Front Level Control System Sensor G78 on front axle
- Left Rear Level Control System Sensor G76 on rear axle, vehicles with front wheel drive
- Left Rear Level Control System Sensor G76 on rear axle, vehicles with all wheel drive
- Front suspension, servicing
- Front suspension, servicing
- Front axle to unladen position, lifting
- Wheel bearing housing/tie rod end, modified
- Wheel bearing housing as of model year 2002, modified
- Control arm as of model year 2002, modified
- Connecting link for stabilizer, modified
- Threads in longitudinal member, servicing
- Separating connections between upper control arms and wheel bearing housing
- Suspension strut removal and installation
- Suspension strut, servicing
- Spring, removing and installing
- Wheel bearing housing, removing and installing
- Front wheel bearing, pressing out and pressing in
- Notes
- Pressing wheel hub out of 75 mm diameter wheel bearing housing
- Pressing wheel hub out of 82 mm diameter wheel bearing housing
- Pressing wheel bearing out of 75 mm diameter wheel bearing housing
- Pressing wheel bearing out of 82 mm diameter wheel bearing housing
- Installing separating device
- Press bearing inner race from hub
- Pressing wheel bearing into 75 mm diameter wheel bearing housing
- Pressing wheel bearing into 82 mm diameter wheel bearing housing
- Pressing wheel hub into 75 mm diameter wheel bearing
- Pressing wheel hub into 82 mm diameter wheel bearing
- Front wheel bearing, pressing out and in with wheel bearing housing installed
- Lower control arm, checking
- Lower control arm, removing and installing
- Control arm mountings, replacing
- Guide link, removing and installing
- Guide link mountings, replacing
- Stabilizer mountings, replacing
- Mounting bracket, removing and installing
- Bushings for front and rear upper control arms, replacing
- Subframe, removing and installing
- Subframe mountings, replacing
- Axle shafts, servicing
- 42 Rear suspension
- Evaluation of accident vehicles
- Rear axle, servicing (vehicles with front-wheel drive)
- Wheel bearing, servicing
- Rear axle, servicing (vehicles with all-wheel drive)
- Shock absorber for vehicles with steel wheel bearing housings, removing and installing
- Shock absorber for vehicles with aluminum wheel bearing housings, removing and installing
- Suspension strut, vehicles with all wheel drive, servicing
- Suspension strut, disassembling and assembling
- Rear axle with all wheel drive, assembly overview
- Subframe, removing and installing
- Subframe to vehicle, aligning
- Bonded rubber mountings for subframe, replacing
- Subframe and final drive, overview
- Bonded rubber mounting for cross member, pressing out and in
- Bonded rubber mounting for transmission support, pressing out and in
- Steel wheel bearing housing and control arm, servicing (vehicles with all wheel drive)
- Steel wheel bearing housing and control arm, servicing (vehicles with all wheel drive)
- Wheel bearing, removing and installing
- Rear wheel bearing, pressing out and in with wheel bearing housing installed
- Steel wheel bearing housing, removing and installing
- Bonded rubber mounting for steel wheel bearing housing, removing and installing
- Upper control arm, removing and installing
- Front and rear bonded rubber mountings for upper control arm, replacing
- Lower control arm, removing and installing
- Lower control arm, servicing
- Coupling rod for stabilizer bar, removing and installing
- Wheel bearing housing (aluminum) and control arm, vehicles with all wheel drive, servicing
- Wheel bearing housing (aluminum) and control arm, vehicles with all wheel drive, servicing
- Wheel bearing, removing and installing
- Aluminum wheel bearing housing, removing and installing
- Bonded rubber bushing for wheel bearing housing (aluminum), removing and installing
- Coupling rod for stabilizer bar, removing and installing
- Rear drive axle, servicing
- 44 Wheels, Tires, Wheel alignment
- Evaluation of accident vehicles
- Wheel and tire mounting
- Wheel alignment
- General
- Wheel alignment specifications, vehicles with front wheel drive
- Wheel alignment specifications, vehicles with All Wheel Drive (AWD) except 8-cylinder engine
- Wheel alignment specifications, vehicles with all wheel drive and 8-cylinder engine
- Requirements
- Measurement preparations
- Application of adapters to suspension for measurement
- Toe constant "S"
- Preparing vehicle for checking/adjustment of toe constant "S".
- Vehicles pulling to one side and vehicles involved in an accident!
- Front axle camber, centering
- Rear axle camber (vehicles with front-wheel drive), checking
- Rear axle toe (vehicles with front-wheel drive), centering
- Rear axle camber (vehicles with all wheel drive), adjusting
- Rear axle toe (vehicles with all wheel drive), adjusting
- Toe constant "S" , adjusting
- Toe on front axle, adjusting
- Wheel centering seat, protecting against corrosion
- 48 Steering
- Evaluation of accident vehicles
- Steering column
- Steering gear
- Power steering gear, disassembling and assembling
- Power steering pump, reservoir, and hydraulic lines for vehicles with 4-cylinder engines
- Power steering pump, reservoir, and hydraulic lines for vehicles with 6-cylinder injection engines
- Power steering pump, reservoir, and hydraulic lines for vehicles with 6-cylinder 5-valve injection engines
- Power steering pump, reservoir, and hydraulic lines for vehicles with 8-cylinder injection engines
- Suspension, Wheels, Steering
- Wheel Alignment
- Specifications & Procedures
- Model Identification
- Ride Height Adjustment
- Jacking & Hoisting
- Preliminary Checks
- Wheel Alignment Procedures
- Special Tools
- Torque Specifications
- Wheel Alignment Specifications
- Suspension, Wheels, Steering
- 00 General, Technical Data
- 40 Front suspension
- Evaluation of accident vehicles
- Electrical/electronic components and installation locations
- Electrical/electronic components and installation locations
- Level control system sensor in vehicles with automatic headlight range control - general information
- Left Front Level Control System Sensor G78 on front axle
- Left Rear Level Control System Sensor G76 on rear axle, vehicles with front wheel drive
- Left Rear Level Control System Sensor G76 on rear axle, vehicles with all wheel drive
- Front suspension, servicing
- Front suspension, servicing
- Front axle to unladen position, lifting
- Wheel bearing housing/tie rod end, modified
- Wheel bearing housing as of model year 2002, modified
- Control arm as of model year 2002, modified
- Connecting link for stabilizer, modified
- Threads in longitudinal member, servicing
- Separating connections between upper control arms and wheel bearing housing
- Suspension strut removal and installation
- Suspension strut, servicing
- Spring, removing and installing
- Wheel bearing housing, removing and installing
- Front wheel bearing, pressing out and pressing in
- Notes
- Pressing wheel hub out of 75 mm diameter wheel bearing housing
- Pressing wheel hub out of 82 mm diameter wheel bearing housing
- Pressing wheel bearing out of 75 mm diameter wheel bearing housing
- Pressing wheel bearing out of 82 mm diameter wheel bearing housing
- Installing separating device
- Press bearing inner race from hub
- Pressing wheel bearing into 75 mm diameter wheel bearing housing
- Pressing wheel bearing into 82 mm diameter wheel bearing housing
- Pressing wheel hub into 75 mm diameter wheel bearing
- Pressing wheel hub into 82 mm diameter wheel bearing
- Front wheel bearing, pressing out and in with wheel bearing housing installed
- Lower control arm, checking
- Lower control arm, removing and installing
- Control arm mountings, replacing
- Guide link, removing and installing
- Guide link mountings, replacing
- Stabilizer mountings, replacing
- Mounting bracket, removing and installing
- Bushings for front and rear upper control arms, replacing
- Subframe, removing and installing
- Subframe mountings, replacing
- Axle shafts, servicing
- 42 Rear suspension
- Evaluation of accident vehicles
- Rear axle, servicing (vehicles with front-wheel drive)
- Wheel bearing, servicing
- Rear axle, servicing (vehicles with all-wheel drive)
- Shock absorber for vehicles with steel wheel bearing housings, removing and installing
- Shock absorber for vehicles with aluminum wheel bearing housings, removing and installing
- Suspension strut, vehicles with all wheel drive, servicing
- Suspension strut, disassembling and assembling
- Rear axle with all wheel drive, assembly overview
- Subframe, removing and installing
- Subframe to vehicle, aligning
- Bonded rubber mountings for subframe, replacing
- Subframe and final drive, overview
- Bonded rubber mounting for cross member, pressing out and in
- Bonded rubber mounting for transmission support, pressing out and in
- Steel wheel bearing housing and control arm, servicing (vehicles with all wheel drive)
- Steel wheel bearing housing and control arm, servicing (vehicles with all wheel drive)
- Wheel bearing, removing and installing
- Rear wheel bearing, pressing out and in with wheel bearing housing installed
- Steel wheel bearing housing, removing and installing
- Bonded rubber mounting for steel wheel bearing housing, removing and installing
- Upper control arm, removing and installing
- Front and rear bonded rubber mountings for upper control arm, replacing
- Lower control arm, removing and installing
- Lower control arm, servicing
- Coupling rod for stabilizer bar, removing and installing
- Wheel bearing housing (aluminum) and control arm, vehicles with all wheel drive, servicing
- Wheel bearing housing (aluminum) and control arm, vehicles with all wheel drive, servicing
- Wheel bearing, removing and installing
- Aluminum wheel bearing housing, removing and installing
- Bonded rubber bushing for wheel bearing housing (aluminum), removing and installing
- Coupling rod for stabilizer bar, removing and installing
- Rear drive axle, servicing
- 44 Wheels, Tires, Wheel alignment
- Evaluation of accident vehicles
- Wheel and tire mounting
- Wheel alignment
- General
- Wheel alignment specifications, vehicles with front wheel drive
- Wheel alignment specifications, vehicles with All Wheel Drive (AWD) except 8-cylinder engine
- Wheel alignment specifications, vehicles with all wheel drive and 8-cylinder engine
- Requirements
- Measurement preparations
- Application of adapters to suspension for measurement
- Toe constant "S"
- Preparing vehicle for checking/adjustment of toe constant "S".
- Vehicles pulling to one side and vehicles involved in an accident!
- Front axle camber, centering
- Rear axle camber (vehicles with front-wheel drive), checking
- Rear axle toe (vehicles with front-wheel drive), centering
- Rear axle camber (vehicles with all wheel drive), adjusting
- Rear axle toe (vehicles with all wheel drive), adjusting
- Toe constant "S" , adjusting
- Toe on front axle, adjusting
- Wheel centering seat, protecting against corrosion
- 48 Steering
- Evaluation of accident vehicles
- Steering column
- Steering gear
- Power steering gear, disassembling and assembling
- Power steering pump, reservoir, and hydraulic lines for vehicles with 4-cylinder engines
- Power steering pump, reservoir, and hydraulic lines for vehicles with 6-cylinder injection engines
- Power steering pump, reservoir, and hydraulic lines for vehicles with 6-cylinder 5-valve injection engines
- Power steering pump, reservoir, and hydraulic lines for vehicles with 8-cylinder injection engines
- Specifications & Procedures
- Wheels & Tire System
- Suspension, Wheels, Steering
- 00 General, Technical Data
- 40 Front suspension
- Evaluation of accident vehicles
- Electrical/electronic components and installation locations
- Electrical/electronic components and installation locations
- Level control system sensor in vehicles with automatic headlight range control - general information
- Left Front Level Control System Sensor G78 on front axle
- Left Rear Level Control System Sensor G76 on rear axle, vehicles with front wheel drive
- Left Rear Level Control System Sensor G76 on rear axle, vehicles with all wheel drive
- Front suspension, servicing
- Front suspension, servicing
- Front axle to unladen position, lifting
- Wheel bearing housing/tie rod end, modified
- Wheel bearing housing as of model year 2002, modified
- Control arm as of model year 2002, modified
- Connecting link for stabilizer, modified
- Threads in longitudinal member, servicing
- Separating connections between upper control arms and wheel bearing housing
- Suspension strut removal and installation
- Suspension strut, servicing
- Spring, removing and installing
- Wheel bearing housing, removing and installing
- Front wheel bearing, pressing out and pressing in
- Notes
- Pressing wheel hub out of 75 mm diameter wheel bearing housing
- Pressing wheel hub out of 82 mm diameter wheel bearing housing
- Pressing wheel bearing out of 75 mm diameter wheel bearing housing
- Pressing wheel bearing out of 82 mm diameter wheel bearing housing
- Installing separating device
- Press bearing inner race from hub
- Pressing wheel bearing into 75 mm diameter wheel bearing housing
- Pressing wheel bearing into 82 mm diameter wheel bearing housing
- Pressing wheel hub into 75 mm diameter wheel bearing
- Pressing wheel hub into 82 mm diameter wheel bearing
- Front wheel bearing, pressing out and in with wheel bearing housing installed
- Lower control arm, checking
- Lower control arm, removing and installing
- Control arm mountings, replacing
- Guide link, removing and installing
- Guide link mountings, replacing
- Stabilizer mountings, replacing
- Mounting bracket, removing and installing
- Bushings for front and rear upper control arms, replacing
- Subframe, removing and installing
- Subframe mountings, replacing
- Axle shafts, servicing
- 42 Rear suspension
- Evaluation of accident vehicles
- Rear axle, servicing (vehicles with front-wheel drive)
- Wheel bearing, servicing
- Rear axle, servicing (vehicles with all-wheel drive)
- Shock absorber for vehicles with steel wheel bearing housings, removing and installing
- Shock absorber for vehicles with aluminum wheel bearing housings, removing and installing
- Suspension strut, vehicles with all wheel drive, servicing
- Suspension strut, disassembling and assembling
- Rear axle with all wheel drive, assembly overview
- Subframe, removing and installing
- Subframe to vehicle, aligning
- Bonded rubber mountings for subframe, replacing
- Subframe and final drive, overview
- Bonded rubber mounting for cross member, pressing out and in
- Bonded rubber mounting for transmission support, pressing out and in
- Steel wheel bearing housing and control arm, servicing (vehicles with all wheel drive)
- Steel wheel bearing housing and control arm, servicing (vehicles with all wheel drive)
- Wheel bearing, removing and installing
- Rear wheel bearing, pressing out and in with wheel bearing housing installed
- Steel wheel bearing housing, removing and installing
- Bonded rubber mounting for steel wheel bearing housing, removing and installing
- Upper control arm, removing and installing
- Front and rear bonded rubber mountings for upper control arm, replacing
- Lower control arm, removing and installing
- Lower control arm, servicing
- Coupling rod for stabilizer bar, removing and installing
- Wheel bearing housing (aluminum) and control arm, vehicles with all wheel drive, servicing
- Wheel bearing housing (aluminum) and control arm, vehicles with all wheel drive, servicing
- Wheel bearing, removing and installing
- Aluminum wheel bearing housing, removing and installing
- Bonded rubber bushing for wheel bearing housing (aluminum), removing and installing
- Coupling rod for stabilizer bar, removing and installing
- Rear drive axle, servicing
- 44 Wheels, Tires, Wheel alignment
- Evaluation of accident vehicles
- Wheel and tire mounting
- Wheel alignment
- General
- Wheel alignment specifications, vehicles with front wheel drive
- Wheel alignment specifications, vehicles with All Wheel Drive (AWD) except 8-cylinder engine
- Wheel alignment specifications, vehicles with all wheel drive and 8-cylinder engine
- Requirements
- Measurement preparations
- Application of adapters to suspension for measurement
- Toe constant "S"
- Preparing vehicle for checking/adjustment of toe constant "S".
- Vehicles pulling to one side and vehicles involved in an accident!
- Front axle camber, centering
- Rear axle camber (vehicles with front-wheel drive), checking
- Rear axle toe (vehicles with front-wheel drive), centering
- Rear axle camber (vehicles with all wheel drive), adjusting
- Rear axle toe (vehicles with all wheel drive), adjusting
- Toe constant "S" , adjusting
- Toe on front axle, adjusting
- Wheel centering seat, protecting against corrosion
- 48 Steering
- Evaluation of accident vehicles
- Steering column
- Steering gear
- Power steering gear, disassembling and assembling
- Power steering pump, reservoir, and hydraulic lines for vehicles with 4-cylinder engines
- Power steering pump, reservoir, and hydraulic lines for vehicles with 6-cylinder injection engines
- Power steering pump, reservoir, and hydraulic lines for vehicles with 6-cylinder 5-valve injection engines
- Power steering pump, reservoir, and hydraulic lines for vehicles with 8-cylinder injection engines
- Wheel And Tire Guide - Non Current Models (General Information On Wheels/Tires (Passenger Vehicles) - Golf Model Year 1998 To Model Year 2004, Golf R32, Golf JUBI GTI)
- 44 - Wheels, Tires, Wheel alignment
- General information on wheels/tires (passenger vehicles)
- Information about wheels/tires (passenger vehicles)
- Tire wear/service life
- Rolling noises due to tires
- Vibration from wheels/tires
- Causes for vibration
- Balancing
- Road test, performing before balancing
- Balancing wheels on the stationary balancing machine
- Vibration control tire balancer VAS 6230
- Finish balancer
- Radial run-out and lateral run-out of wheel and tire
- Radial- and lateral run-out on wheel/tire, checking using tire dial gauge V.A.G 1435
- Checking radial run-out and lateral run-out of wheel
- Matched mounting
- Flat spots in tires from standing
- Vehicle pulls to one side
- Tire damage
- Information about tires/wheels
- Lettering on tire side wall
- Explanation of tire lettering
- Load index (LI)
- Cracking
- The rubber valve
- Tire storage
- Tire aging
- Care and treatment of light alloy wheels
- Wheels, rotating
- Notes for changing or mounting wheels
- Tires with rim protector
- Notes on using emergency wheels
- Winter tires
- Winter tires with speed rating "V"
- Extra Load (XL) V winter tires
- Maximum speeds for V and Extra Load (XL) winter tires
- Reinforced/Extra Load (XL) tires
- Snow chains
- Lupo 3L, Lupo FSI, Lupo GTI as of model year 1999
- Lupo 3L, Lupo FSI, Lupo GTI as of model year 1999
- Lupo 3L, Type 6E model year 1999 to model year 2006
- Wheel assignment Lupo 3L, Type 6E model year 1999 to model year 2006
- Lupo FSI, Type 6E model year 2001 to model year 2006
- Wheel assignment Lupo FSI, Type 6E model year 2001 to model year 2006
- Lupo GTI, Type 6ES model year 2001 to model year 2006
- Wheel assignment Lupo GTI, Type 6ES model year 2001 to model year 2006
- Lupo model year 1999 to model year 2005
- Polo model year 1995 to model year 2001
- Polo model year 1995 to model year 2001
- Polo, Type 6N up to and including 07.95
- Wheel assignment Polo, Type 6N up to and including 07.95
- Polo, Type 6N from 08.95 up to and including model year 1996
- Polo, Type 6N from model year 1997 up to model year 1999
- Wheel assignment Polo, Type 6N from 08.95 up to model year 1999
- Polo, Type 6N from model year 2000 up to model year 2001
- Wheel assignment Polo, Type 6N from model year 2000 up to model year 2001
- Polo Classic model year 1996 to model year 2002
- Polo wagon model year 1998 to model year 2002
- Polo sedan, model year 2004 through model year 2005
- Golf model year 1992 to model year 1998
- Golf model year 1998 to model year 2004, Golf R32, Golf Jubi GTI
- Golf model year 1998 to model year 2004, Golf R32, Golf Jubi GTI
- Golf, Golf 4Motion; Type 1J model year 1998 through model year 2004
- Wheel assignment Golf, Golf 4Motion; Type 1J model year 1998 to model year 2004
- Conditions for mounting 17" wheels/tires, Golf model year 1998 to model year 2004
- Golf R32, Type 1J model year 2003 to model year 2005
- Wheel assignment Golf R32, Type 1J model year 2003 to model year 2005
- Golf Jubi GTI, Type 1J model year 2002
- Wheel assignment Golf Jubi GTI, Type 1J model year 2002
- Conditions for mounting 17" and 18" wheels/tires, Golf Jubi GTI
- 44 - Wheels, Tires, Wheel alignment
- Wheel And Tire Guide - Non Current Models (Golf Wagon Model Year 1994 To Model Year 1998 - Approved Winter Tires For Initial Equipment)
- 44 - Wheels, Tires, Wheel alignment
- Golf wagon model year 1994 to model year 1998
- Golf wagon model year 1999 to model year 2006, Bora wagon model year 1999 to model year 2005
- Golf Cabriolet model year 1994 to model year 1997
- Golf Cabriolet model year 1998 to model year 2002
- Vento from model year 1992 to model year 1998
- Bora model year 1999 to model year 2005
- New Beetle RSi
- Passat model year 1994 to model year 1997
- Passat model year 1997 to model year 2005
- Passat model year 1997 to model year 2005
- Passat, Passat Wagon, Type 3B model year 1997 to model year 2000
- Passat, Passat Wagon, Type 3BG model year 2001 to model year 2005
- Wheel assignment Passat, Passat Wagon, Type 3BG model year 2001 to model year 2005
- Passat W8 4Motion, Type 3BS model year 2002 up to model year 2005
- Wheel assignment Passat W8 4Motion, Type 3BS model year 2002 up to model year 2005
- Passat Protect, Type 3BL model year 2002 to model year 2005
- Wheel assignment Passat Protect, Type 3BL model year 2002 to model year 2005
- Wheel repair kit for VW vehicles
- Spare tires and emergency wheels for VW vehicles
- Approved summer tires for initial equipment
- Approved summer tires for initial equipment
- Summer tires, Lupo 3L model year 1999 through model year 2005
- Summer tires, Lupo FSI, model year 1999 through model year 2005
- Summer tires, Lupo GTI, model year 1999 through model year 2005
- Summer tires Lupo model year 1999 to model year 2005
- Summer tires Polo model year 1995 to model year 2001
- Summer tires, Polo sedan, model year 2004 through model year 2005
- Summer tires Polo Classic model year 1996 to model year 2002
- Summer tires Polo wagon model year 1998 to model year 2002
- Summer tires Golf, Vento model year 1992 to model year 1998
- Summer tires Golf wagon model year 1994 to model year 1998
- Summer tires Golf Cabriolet model year 1994 to model year 1997
- Summer tires Golf, Golf 4Motion model year 1998 to model year 2004
- Summer tires Bora, Bora 4Motion model year 1999 to model year 2005
- Summer tires Golf wagon, Golf wagon 4Motion model year 1999 to model year 2006, Bora wagon, Bora wagon 4Motion model year 1999 to model year 2005
- Summer tires, Golf R32
- Summer tires, Golf Jubi GTI
- Summer tires Golf Cabriolet model year 1998 to model year 2002
- Summer tires, New Beetle RSi
- Summer tires, Passat, model year 1994 through model year 1997
- Summer tires, Passat, model year 1997 through model year 2005
- Summer tires, Passat W8
- Summer tires, Passat Protect
- Approved all-season tires for initial equipment
- Approved all-season tires for initial equipment
- All-season tires Lupo model year 1999 to model year 2005
- All-season tires Polo model year 1995 to model year 2001
- All season tires, Polo sedan, model year 2004 through model year 2005
- All-season tires Golf, Vento model year 1992 to model year 1998
- All-season tires Golf wagon model year 1994 to model year 1998
- All-season tires Golf Cabriolet model year 1994 to model year 1997
- All-season tires Golf, Golf 4Motion model year 1998 to model year 2004
- All-season tires Bora, Bora 4Motion model year 1999 to model year 2005
- All-season tires Golf wagon, Golf wagon 4Motion model year 1999 to model year 2006, Bora wagon, Bora wagon 4Motion model year 1999 to model year 2005
- All-season tires Golf Cabriolet model year 1998 to model year 2002
- All-season tires Passat model year 1997 to model year 2005
- All-season tires Passat W8
- Approved winter tires for initial equipment
- Approved winter tires for initial equipment
- Winter tires, Lupo3L, model year 1999 through model year 2005
- Winter tires, Lupo FSI, model year 1999 through model year 2005
- Winter tires, Lupo GTI, model year 1999 through model year 2005
- Winter tires, Lupo, model year 1999 through model year 2005
- Winter tires Polo model year 1995 to model year 2001
- Winter tires, Polo sedan, model year 2004 through model year 2005
- Winter tires Polo Classic model year 1996 to model year 2002
- Winter tires Polo wagon model year 1998 to model year 2002
- Winter tires Golf, Vento model year 1992 to model year 1998
- Winter tires Golf wagon model year 1994 to model year 1998
- Winter tires Golf Cabriolet model year 1994 to model year 1997
- Winter tires Golf, Golf 4 Motion model year 1998 to model year 2004
- Winter tires Bora, Bora 4Motion model year 1999 to model year 2005
- Winter tires Golf wagon, Golf wagon 4Motion model year 1999 to model year 2006, Bora wagon, Bora wagon 4Motion model year 1999 to model year 2005
- Winter tires, Golf R32
- Winter tires Golf Jubi GTI
- Winter tires Golf Cabriolet model year 1998 to model year 2002
- Winter tires, New Beetle RSi
- Winter tires, Passat, model year 1994 through model year 1997
- Winter tires, Passat, model year 1997 through model year 2005
- Winter tires Passat W8
- Winter tires Passat Protect
- 44 - Wheels, Tires, Wheel alignment
- Suspension, Wheels, Steering
- Electronic Suspension
- Transmission
- Automatic Trans
- 5 SPD. Automatic Transmission 01V Front And All Wheel Drive - External Components, Servicing
- 00 - General, Technical Data
- 32 - Torque converter
- 37 - Automatic Transmission - Controls, Housing
- Tester, connecting
- Electrical/electronic components and installation locations
- Electrical/electronic components and installation locations
- Notes
- Automatic Transmission Control Module (TCM) -J217-
- Transmission Control Module (TCM) J217, removing
- Transmission Control Module (TCM) J217, installing
- Engine Control Module (ECM)
- Data Link Connector (DLC) in vehicles up to 09.00
- Data Link Connector (DLC) in vehicles as of 10.00
- Valve Body
- Wiring Harness With Integrated Transmission Fluid Temperature Sensor G93
- Transmission Vehicle Speed Sensor (VSS) G38 / Transmission Output Speed (RPM) Sensor G195
- Multi-Function Transmission Range (TR) Switch F125
- Transmission Input Speed (RPM) Sensor G182
- Shift Lock Solenoid N110
- Cruise Control Switch E45
- Kick Down Switch F8 in vehicles without EPC
- Kick Down Switch F8 in vehicles with EPC
- Brake Light Switch F / Brake Pedal Switch F47
- Starting Interlock Relay J207
- Transmission Range (TR) Display Y6
- Throttle Position (TP) Sensor G69 / Throttle Position (TP) Sensor G79 and Accelerator Pedal Position Sensor 2 G185
- Tiptronic Switch F189
- Electrical/electronic components and installation locations
- Selector lever mechanism, servicing
- Selector lever mechanism, servicing
- Selector lever mechanism, checking
- Selector lever cable, checking and adjusting
- Ignition key removal lock, checking function
- Selector lever handle, removing and installing
- Selector mechanism, removing and installing
- Selector mechanism, disassembling and assembling, assembly overview
- Selector mechanism, disassembling and assembling, disassembly and assembly sequence
- Shift Lock Solenoid N110 , removing and installing
- Selector lever cable, removing and installing
- Locking cable, removing and installing
- Locking cable, adjusting
- Cover for selector mechanism, removing and disassembling and assembling
- Transmission, removing and installing
- Transmission, removing and installing
- Transmission, removing and installing (vehicles with 4-cylinder TDI engine with pump injector unit)
- Transmission, removing and installing (vehicles with V6 gasoline engine)
- Transmission, removing and installing (vehicles with 8-cylinder fuel injection engine)
- Automatic transmission, transporting
- Transmission, securing to assembly stand
- Left and right transmission supports, removing and installing
- ATF level, checking and topping off
- Power transfer (All Wheel Drive (AWD)), overview
- Transmission, disassembling and assembling
- Transmission, disassembling and assembling
- ATF lines (vehicles with 4-cylinder engine), removing and installing
- ATF lines (vehicles with V6 gasoline engine), removing and installing
- ATF lines (vehicles with 8-cylinder fuel-injection engine), removing and installing
- Auxiliary ATF cooler, removing and installing
- ATF lines and ATF cooler, cleaning
- 38 - Automatic Transmission - Gears, Hydraulic controls
- Oil pan, removing and installing
- ATF strainer, removing and installing
- Valve body, removing and installing
- Valve body, removing and installing
- Valve body, assembly overview (transmission with hydraulic control E17)
- Valve body, disassembly and assembly sequence (transmission with hydraulic control E17)
- Valve body, assembly overview (transmission with hydraulic control E18/2)
- Valve body, disassembly and assembly sequence (transmission with hydraulic control E18/2)
- Inner oil line, removing and installing
- Transmission Vehicle Speed Sensor (VSS) G38 / Transmission Output Speed (RPM) Sensor G195 , replacing
- Transmission Input Speed (RPM) Sensor G182 , replacing
- Wiring harness in transmission, removing and installing
- Transmission Fluid Temperature Sensor G93 , replacing
- Selector shaft oil seal, replacing
- Multi-Function Transmission Range (TR) Switch F125 , replacing
- Speedometer Vehicle Speed Sensor (VSS) G22 / Vehicle Speed Sensor (VSS) G68 , replacing
- 39F - Final drive, front differential
- Gear oil in front final drive, checking
- Front final drive, servicing
- Axle oil in transfer case
- Transfer case, servicing
- 39R - Final drive, rear differential
- Drive shaft, removing and installing
- Assembly overview
- Assembly sequence
- Notes
- Removing
- Vehicles with threaded hole in facing side of rear final drive
- Vehicles without threaded hole in facing side of rear final drive
- Drive shaft with nominal dimension 60 mm at front and rear
- Drive shaft with nominal dimension 60 mm at front and 70 mm at rear
- Drive shaft with nominal dimension 60 mm at front and 65 mm at rear
- Continued for all vehicles
- Installing
- Drive shaft, adjusting
- Sealing rings for flanged shafts, replacing (rear final drive installed)
- Sealing ring for flange/drive shaft, replacing (rear final drive installed)
- Radial play at flange/drive shaft, measuring and marking
- Radial run-out at flange/drive shaft, measuring and marking (vehicles without threaded holes in facing side of rear final drive)
- Rear final drive, removing and installing
- Axle oil in rear final drive, checking
- Rear final drive, disassembling and assembling
- Differential, removing and installing
- Differential, disassembling and assembling
- Differential, disassembling and assembling
- Notes
- Clamp rear final drive in assembly fixture
- Driving small tapered roller bearing/outer race out of housing
- Pressing small tapered roller bearing/outer race into housing to stop
- Pulling off small inner race/tapered roller bearing
- Pressing on small tapered roller bearing inner race
- Pulling off large inner race/tapered roller bearing
- Pressing on large inner race/tapered roller bearing
- Driving off outer race/tapered roller bearing from cover
- Pressing outer race/tapered roller bearing into cover
- Drive ring gear from housing
- Ring Gear, installing
- Small differential bevel gears, installing
- Differential bevel gears, adjusting
- Table of adjustment shims
- Differential, disassembling and assembling
- Pinion shaft, removing, installing, disassembling and assembling
- Pinion shaft, removing, installing, disassembling and assembling
- Notes
- Clamp rear final drive in assembly fixture
- Removing nut for pinion
- Pulling off flange
- Pulling out seal for drive shaft flange
- Pressing off drive pinion from inner race/tapered roller bearing
- Pulling off small outer race/tapered roller bearing
- Driving out large outer race/tapered roller bearing
- Pressing off large tapered roller bearing inner race
- Pressing on large inner race/tapered roller bearing
- Pulling in large outer race/tapered roller bearing
- Pressing in small outer race/tapered roller bearing
- Inserting small inner race/tapered roller bearing
- Inserting O-ring
- Driving in seal for drive shaft flange
- Installing flange
- Tightening nut for pinion and adjusting friction torque
- Measure friction torque.
- Set following frictional torques:
- Locking Drive Pinion Hexagon Nut
- Pinion shaft, removing, installing, disassembling and assembling
- Pinion and ring gear, adjusting
- Glossary
- Drive shaft, removing and installing
- 5 SPD. Automatic Transmission 01V Front And All Wheel Drive - Internal Components, Servicing
- 00 - General, Technical Data
- 32 - Torque converter
- 37 - Automatic Transmission - Controls, Housing
- Transmission, attaching to assembly stand
- Planetary gear, disassembling and assembling
- Tower I, disassembling and assembling
- Tower "I", disassembling and assembling
- Tower "I", component overview
- Tower "I", disassembling
- Clutch "F", component overview
- Clutch "F", disassembling and assembling
- Clutch "D/G" with freewheel, component overview
- Clutch "D/G" with freewheel, disassembling and assembling
- Planetary drive "III", component overview
- Planetary drive "III", disassembling and assembling
- Tower "I", assembling
- Tower II, disassembling and assembling
- Tower "II", disassembling and assembling
- Tower "II", component overview
- Tower "II", disassembling
- Clutch "B", component overview
- Clutch "B", disassembling and assembling
- Clutch "A", component overview
- Clutch "A", disassembling and assembling
- Clutch "E", component overview
- Clutch "E", disassembling and assembling
- Tower "II", assembling
- Clutch C, disassembling and assembling
- 38 - Automatic Transmission - Gears, Hydraulic controls
- ATF pump, disassembling and assembling
- ATF pump, disassembling and assembling
- ATF pump, component overview
- ATF pump with assembled transmission, removing and installing
- ATF pump and ATF supply housing, removing and installing
- ATF supply housing with stator shaft, removing and installing
- Stator shaft, removing and installing
- ATF pump shaft seal, replacing
- Transmission installed, servicing
- Transmission installed, servicing
- Valve body, removing and installing
- Inner oil line, removing and installing
- Transmission Vehicle Speed Sensor (VSS) G38 / Transmission Output Speed (RPM) Sensor G195, removing and installing
- Transmission Input Speed (RPM) Sensor G182, removing and installing - transmission with hydraulic control "E17"
- Transmission Input Speed (RPM) Sensor G182, removing and installing - transmission with hydraulic control "E18/2"
- Wiring harness in transmission, removing and installing
- Transmission components, evaluating wear
- ATF pump, disassembling and assembling
- 39 - Final drive, Differential
- Front final drive and transfer case, servicing
- Front final drive and transfer case, servicing
- Transfer case with Torsen differential, removing and installing
- Front final drive and transfer case, component overview
- Driveshaft output flange shaft seal, replacing
- Shaft seal in front final drive intermediate flange, replacing
- Shaft seal in drive pinion, replacing
- Needle bearing for spur gear 2, replacing
- Front final drive and transfer case, servicing
- 5 SPD. Automatic Transmission 01V On Board Diagnostic (OBD)
- 01 On Board Diagnostic (OBD)
- On Board Diagnostic (OBD), function
- Electrical/electronic component locations, overview
- Electrical/electronic component locations, overview
- Notes
- Automatic Transmission Control Module (TCM)
- Engine Control Module
- Data Link Connector (DLC)
- Valve Body
- Wiring Harness With Integral Transmission Fluid Temperature Sensor
- Removing and installing conductor strip
- Multi-Function TR Switch
- Transmission Vehicle Speed Sensor
- Sensor For Transmission RPM (Inductive Type sensor)
- Sensor For Transmission RPM (Hall Effect Type Sensor)
- Shift Lock Solenoid
- Cruise Control System Switch
- Kick down switch
- Brake Light Switch
- Starting Interlock Relay
- Selector Lever Position Display
- Throttle Position (TP) Sensor
- Electrical/electronic component locations, overview
- On Board Diagnostic (OBD), performing
- On Board Diagnostic (OBD), performing
- Scan tool V.A.G 1551, connecting and selecting functions
- List of selectable functions
- Vehicle diagnosis, testing and information system VAS 5051, connecting and selecting engine electronics control module
- Diagnostic Trouble Code (DTC) memory, checking
- Diagnostic Trouble Code (DTC) Table
- DTCs 00258 - 01236
- DTCs 16955 - 17968
- DTCs 18112-65535
- Output Diagnostic Test Mode, performing
- Transmission with hydraulic regulation -E17-, Output Diagnostic Test Mode (DTM)
- Transmission with hydraulic regulation -E18/2-, Output Diagnostic Test Mode (DTM)
- Diagnostic Trouble Code (DTC) memory, erasing
- Control module, coding (function 07)
- Measuring Value Block, reading
- Transmission with hydraulic regulation -E17-, Read Measured Value Block
- Test table
- Transmission with hydraulic regulation -E18/2-, Read Measuring Value Block
- Transmission, electrical check
- Definitions
- 01 On Board Diagnostic (OBD)
- 5 SPD. Automatic Transmission 01V Front And All Wheel Drive - External Components, Servicing
- Clutch
- 5 SPD. Manual Transmission 01V All Wheel Drive
- 00 - General, Technical Data
- 30 - Clutch
- Clutch master cylinder and clutch slave cylinder, checking function
- Difference of clutch mechanisms
- Clutch mechanism, servicing (master cylinder secured to clutch pedal by a pin)
- Clutch mechanism, servicing (master cylinder locked in clutch pedal by a plastic mount)
- Clutch vacuum vent valve switch
- Clutch Pedal Switch F36 , removing and installing (clutch pedal switch is secured to mounting bracket by a retaining clip)
- Clutch Pedal Switch F36 , checking/adjusting
- Clutch Pedal Switch F36 , removing and installing (clutch pedal switch is secured directly to mounting bracket)
- New Clutch Pedal Switch F36 , installing and adjusting
- Clutch system, bleeding
- Clutch release mechanism, servicing
- Clutch, servicing
- 34 - Manual Transmission - Controls, Housing
- Transmission, servicing (shift lever must be pushed down to select reverse gear)
- Transmission, servicing (shift lever cannot be pushed down to select reverse gear)
- Transmission, removing and installing
- Cover with Torsen differential, removing and installing
- Gear oil, checking
- Transmission, disassembling and assembling
- Transmission, disassembling and assembling
- Transmission overview
- Assembly overview
- Ball bearing for input shaft, and multi-function sensor, removing and installing
- Input shaft, pinion shaft, hollow shaft, shift rods, transmission cover and cover with Torsen differential, removing and installing
- Disassembly and assembly sequence
- Cover for Torsen differential, servicing; Torsen differential, removing and installing
- Cover for Torsen differential, servicing; Torsen differential, removing and installing
- Notes
- Removing sealing cap
- Drive flange, removal and installation
- Pressing out Torsen differential
- Pressing off ball bearing from Torsen differential
- Pressing on ball bearing on Torsen differential
- Pressing out ball bearing for flange shaft
- Pressing in ball bearing for flange shaft
- Pulling out needle bearing
- Installation position of front needle bearing
- Installation position of rear needle bearing
- Pressing in needle bearing
- Pressing in Torsen differential
- Driving in sealing ring
- Cover for Torsen differential, servicing; Torsen differential, removing and installing
- Shift mechanism on transmission side, disassembling and assembling
- Shift mechanism on transmission side, disassembling and assembling
- Notes
- Installation position for 5th/reverse gear shift fork and coupling plate for shift rod
- Ball sleeve, removing and installing
- Removing bushing for 3rd and 4th gear shift rod
- Driving in bushing for 3rd and 4th gear shift rod to stop
- Installation position of sealing washer
- Installation position of complete selector mechanism in transmission
- Gear lock for 5th gear and reverse gear, checking and replacing
- Shift mechanism on transmission side, disassembling and assembling
- 35 - Manual Transmission - Gears, Shafts
- Input shaft
- Input shaft, disassembling and assembling
- Notes
- Securing bolt for needle bearing
- Driving out needle bearing
- Allocation of input shaft/needle bearing
- Installation position of needle bearing
- Pressing in needle bearing
- Driving in oiling sleeve into input shaft
- Pulling out roller sleeve
- Installed position of roller sleeve
- Driving in roller sleeve
- Pressing off 5th-gear gear wheel
- Pressing off synchronizer hub for 3rd and 4th gears
- Inserting spring into 4th gear sliding gear
- Checking synchronizer ring for wear
- Installation position of circlips
- Determining circlip
- Pressing on synchronizer hub for 3rd and 4th gears
- Installation position of sliding sleeve up to 05.03
- Installation position of sliding sleeve as of transmission manufacture date 23 06 3
- Pressing on 5th-gear gear wheel
- Synchronization of 3rd and 4th gears modified as of transmission manufacture date 23 06 3
- Input shaft adjusting
- Input shaft, disassembling and assembling
- Pinion shaft and hollow shaft, disassembling and assembling (up to transmission manufacture date 22 06 3)
- Pinion shaft and hollow shaft, disassembling and assembling (up to transmission manufacture date 22 06 3)
- Notes
- Pulling out outer race for double tapered roller bearing
- Pressing off inner race for double tapered roller bearing
- Pressing in outer race for double tapered roller bearing
- Pressing on inner race for double tapered roller bearing
- Determining circlip
- Pulling out locking bushing for outer race for tapered roller bearing
- Pressing out outer race for tapered roller bearing
- Pressing in tapered roller bearing outer race
- Pressing off inner race for tapered roller bearing
- Pressing on tapered roller bearing inner race
- Pressing off synchronizer hub for 5th gear and reverse gear
- Pressing off 4th-gear gear wheel
- Pressing off 3rd-gear gear wheel
- Pressing off synchronizer hub for 1st and 2nd gears
- Installation position of circlips
- Inserting spring into sliding gear
- Checking synchronizer ring for wear
- Pressing on synchronizer hub for 1st and 2nd gears
- Installation position of sliding sleeve
- Pressing on 3rd-gear gear wheel
- Pressing on 4th-gear gear wheel
- Pressing on synchronizer hub for 5th gear and reverse gear
- Installation position of sliding sleeve for 5th and reverse gear
- Allocation of sliding sleeve to reverse idler gear
- Reinforcement measures, as of transmission manufacture date 17 08 8 in area of 4th-gear gear wheel
- Pinion shaft and hollow shaft, disassembling and assembling (up to transmission manufacture date 22 06 3)
- Pinion shaft and hollow shaft, disassembling and assembling (as of transmission manufacture date 23 06 3)
- Pinion shaft and hollow shaft, disassembling and assembling (as of transmission manufacture date 23 06 3)
- Notes
- Synchronization of 5th gear and reverse gear modified as of transmission manufacture date 23 06 3
- Pulling out outer race for double tapered roller bearing
- Pressing in outer race for double tapered roller bearing
- Pressing off inner race for double tapered roller bearing
- Pressing on inner race for double tapered roller bearing
- Determining circlip
- Pulling out locking bushing for outer race for tapered roller bearing
- Pressing out outer race for tapered roller bearing
- Pressing in tapered roller bearing outer race
- Pressing off inner race for tapered roller bearing
- Pressing on tapered roller bearing inner race
- Pressing off synchronizer hub for 5th gear and reverse gear
- Pressing off 4th-gear gear wheel
- Pressing off 3rd-gear gear wheel
- Pressing off synchronizer hub for 1st and 2nd gears
- Installation position of circlips
- Installation position of synchronizer rings for 1st and 2nd gear
- Checking inner race of 1st gear for wear
- Checking intermediate ring of 1st and 2nd gear for wear
- Pressing on synchronizer hub for 1st and 2nd gears
- Assembly of sliding sleeve/synchronizers for 1st and 2nd gear
- Pressing on 3rd-gear wheel
- Pressing on 4th gear wheel
- Inserting spring into sliding gear
- Checking synchronizer ring for wear
- Pressing on synchronizer hub for 5th gear and reverse gear
- Installation position of sliding sleeve for 5th and reverse gear
- Pinion shaft and hollow shaft, disassembling and assembling (as of transmission manufacture date 23 06 3)
- Reverse idler gear, removing and installing
- Input shaft
- 39F - Final drive, Differential (front)
- Flanged shaft seals, replacing (when transmission is installed)
- Flange shaft/driveshaft seal, replacing
- Sensor and sensor wheel for speed sensor, replacing
- Differential, removing and installing
- Differential, disassembling and assembling
- Differential, disassembling and assembling
- Notes
- Pulling outer race for right tapered roller bearing out of transmission housing
- Driving In Small Tapered Roller Bearing Outer Race With Adjustment Shim Into Transmission Housing
- Pulling off right tapered roller bearing inner race
- Pressing on right tapered roller bearing inner race
- Pulling off left tapered roller bearing inner race
- Installing left tapered roller bearing inner race
- Driving outer race for left tapered roller bearing out of cover
- Driving in outer race for left tapered roller bearing into cover on transmissions without reinforcement measures
- Driving in outer race for left tapered roller bearing into cover on transmissions with reinforcement measures as of 08.98
- Driving out ring gear from housing
- Heat ring gear to approx. 100°C and insert
- Installing small differential bevel gears
- Removing and installing roll pin
- Differential, disassembling and assembling
- Pinion shaft and ring gear, adjusting
- 39R - Final drive, Differential (rear)
- Driveshaft, servicing
- Flange shaft oil seal, replacing
- Flange/driveshaft seal, replacing
- Rear final drive, removing and installing
- Gear oil in rear final drive, checking
- Rear final drive, disassembling and assembling
- Differential, removing and installing
- Differential, disassembling and assembling
- Differential, disassembling and assembling
- Notes
- Driving small tapered roller bearing outer race out of housing
- Pulling off small tapered roller bearing inner race
- Pressing on small tapered roller bearing inner race
- Pulling off double tapered roller bearing inner race
- Pressing on double tapered roller bearing inner race
- Driving large tapered roller bearing outer race out of cover
- Pressing in large tapered roller bearing outer race into cover
- Driving out ring gear from housing
- Installing ring gear
- Installing small differential bevel gears
- Adjusting small differential bevel gears
- Differential, disassembling and assembling
- Pinion shaft, removing and installing/disassembling and assembling
- Pinion shaft, removing and installing/disassembling and assembling
- Notes
- Removing pinion shaft nut
- Pull off driveshaft flange from pinion shaft
- Pull out seal for driveshaft flange
- Pressing out pinion shaft from small tapered roller bearing inner race
- Pulling off small outer race/tapered roller bearing
- Driving out large tapered roller bearing outer race
- Pressing off large tapered roller bearing inner race from pinion shaft
- Pressing large tapered roller bearing inner race onto pinion shaft
- Pulling in large tapered roller bearing outer race
- Pressing in small tapered roller bearing outer race
- Pressing on tapered roller bearing inner race
- Inserting O-ring
- Driving in oil seal for driveshaft flange
- Installing flange
- Tightening pinion shaft nut and adjusting friction torque
- Measuring friction torque
- Securing pinion shaft nut
- Pinion shaft, removing and installing/disassembling and assembling
- Pinion shaft and ring gear, adjusting
- 5 SPD. Manual Transmission 01V All Wheel Drive
- 5 SPD. Manual Transmission 01V All Wheel Drive
- 00 - General, Technical Data
- 30 - Clutch
- Clutch master cylinder and clutch slave cylinder, checking function
- Difference of clutch mechanisms
- Clutch mechanism, servicing (master cylinder secured to clutch pedal by a pin)
- Clutch mechanism, servicing (master cylinder locked in clutch pedal by a plastic mount)
- Clutch vacuum vent valve switch
- Clutch Pedal Switch F36 , removing and installing (clutch pedal switch is secured to mounting bracket by a retaining clip)
- Clutch Pedal Switch F36 , checking/adjusting
- Clutch Pedal Switch F36 , removing and installing (clutch pedal switch is secured directly to mounting bracket)
- New Clutch Pedal Switch F36 , installing and adjusting
- Clutch system, bleeding
- Clutch release mechanism, servicing
- Clutch, servicing
- 34 - Manual Transmission - Controls, Housing
- Transmission, servicing (shift lever must be pushed down to select reverse gear)
- Transmission, servicing (shift lever cannot be pushed down to select reverse gear)
- Transmission, removing and installing
- Cover with Torsen differential, removing and installing
- Gear oil, checking
- Transmission, disassembling and assembling
- Transmission, disassembling and assembling
- Transmission overview
- Assembly overview
- Ball bearing for input shaft, and multi-function sensor, removing and installing
- Input shaft, pinion shaft, hollow shaft, shift rods, transmission cover and cover with Torsen differential, removing and installing
- Disassembly and assembly sequence
- Cover for Torsen differential, servicing; Torsen differential, removing and installing
- Cover for Torsen differential, servicing; Torsen differential, removing and installing
- Notes
- Removing sealing cap
- Drive flange, removal and installation
- Pressing out Torsen differential
- Pressing off ball bearing from Torsen differential
- Pressing on ball bearing on Torsen differential
- Pressing out ball bearing for flange shaft
- Pressing in ball bearing for flange shaft
- Pulling out needle bearing
- Installation position of front needle bearing
- Installation position of rear needle bearing
- Pressing in needle bearing
- Pressing in Torsen differential
- Driving in sealing ring
- Cover for Torsen differential, servicing; Torsen differential, removing and installing
- Shift mechanism on transmission side, disassembling and assembling
- Shift mechanism on transmission side, disassembling and assembling
- Notes
- Installation position for 5th/reverse gear shift fork and coupling plate for shift rod
- Ball sleeve, removing and installing
- Removing bushing for 3rd and 4th gear shift rod
- Driving in bushing for 3rd and 4th gear shift rod to stop
- Installation position of sealing washer
- Installation position of complete selector mechanism in transmission
- Gear lock for 5th gear and reverse gear, checking and replacing
- Shift mechanism on transmission side, disassembling and assembling
- 35 - Manual Transmission - Gears, Shafts
- Input shaft
- Input shaft, disassembling and assembling
- Notes
- Securing bolt for needle bearing
- Driving out needle bearing
- Allocation of input shaft/needle bearing
- Installation position of needle bearing
- Pressing in needle bearing
- Driving in oiling sleeve into input shaft
- Pulling out roller sleeve
- Installed position of roller sleeve
- Driving in roller sleeve
- Pressing off 5th-gear gear wheel
- Pressing off synchronizer hub for 3rd and 4th gears
- Inserting spring into 4th gear sliding gear
- Checking synchronizer ring for wear
- Installation position of circlips
- Determining circlip
- Pressing on synchronizer hub for 3rd and 4th gears
- Installation position of sliding sleeve up to 05.03
- Installation position of sliding sleeve as of transmission manufacture date 23 06 3
- Pressing on 5th-gear gear wheel
- Synchronization of 3rd and 4th gears modified as of transmission manufacture date 23 06 3
- Input shaft adjusting
- Input shaft, disassembling and assembling
- Pinion shaft and hollow shaft, disassembling and assembling (up to transmission manufacture date 22 06 3)
- Pinion shaft and hollow shaft, disassembling and assembling (up to transmission manufacture date 22 06 3)
- Notes
- Pulling out outer race for double tapered roller bearing
- Pressing off inner race for double tapered roller bearing
- Pressing in outer race for double tapered roller bearing
- Pressing on inner race for double tapered roller bearing
- Determining circlip
- Pulling out locking bushing for outer race for tapered roller bearing
- Pressing out outer race for tapered roller bearing
- Pressing in tapered roller bearing outer race
- Pressing off inner race for tapered roller bearing
- Pressing on tapered roller bearing inner race
- Pressing off synchronizer hub for 5th gear and reverse gear
- Pressing off 4th-gear gear wheel
- Pressing off 3rd-gear gear wheel
- Pressing off synchronizer hub for 1st and 2nd gears
- Installation position of circlips
- Inserting spring into sliding gear
- Checking synchronizer ring for wear
- Pressing on synchronizer hub for 1st and 2nd gears
- Installation position of sliding sleeve
- Pressing on 3rd-gear gear wheel
- Pressing on 4th-gear gear wheel
- Pressing on synchronizer hub for 5th gear and reverse gear
- Installation position of sliding sleeve for 5th and reverse gear
- Allocation of sliding sleeve to reverse idler gear
- Reinforcement measures, as of transmission manufacture date 17 08 8 in area of 4th-gear gear wheel
- Pinion shaft and hollow shaft, disassembling and assembling (up to transmission manufacture date 22 06 3)
- Pinion shaft and hollow shaft, disassembling and assembling (as of transmission manufacture date 23 06 3)
- Pinion shaft and hollow shaft, disassembling and assembling (as of transmission manufacture date 23 06 3)
- Notes
- Synchronization of 5th gear and reverse gear modified as of transmission manufacture date 23 06 3
- Pulling out outer race for double tapered roller bearing
- Pressing in outer race for double tapered roller bearing
- Pressing off inner race for double tapered roller bearing
- Pressing on inner race for double tapered roller bearing
- Determining circlip
- Pulling out locking bushing for outer race for tapered roller bearing
- Pressing out outer race for tapered roller bearing
- Pressing in tapered roller bearing outer race
- Pressing off inner race for tapered roller bearing
- Pressing on tapered roller bearing inner race
- Pressing off synchronizer hub for 5th gear and reverse gear
- Pressing off 4th-gear gear wheel
- Pressing off 3rd-gear gear wheel
- Pressing off synchronizer hub for 1st and 2nd gears
- Installation position of circlips
- Installation position of synchronizer rings for 1st and 2nd gear
- Checking inner race of 1st gear for wear
- Checking intermediate ring of 1st and 2nd gear for wear
- Pressing on synchronizer hub for 1st and 2nd gears
- Assembly of sliding sleeve/synchronizers for 1st and 2nd gear
- Pressing on 3rd-gear wheel
- Pressing on 4th gear wheel
- Inserting spring into sliding gear
- Checking synchronizer ring for wear
- Pressing on synchronizer hub for 5th gear and reverse gear
- Installation position of sliding sleeve for 5th and reverse gear
- Pinion shaft and hollow shaft, disassembling and assembling (as of transmission manufacture date 23 06 3)
- Reverse idler gear, removing and installing
- Input shaft
- 39F - Final drive, Differential (front)
- Flanged shaft seals, replacing (when transmission is installed)
- Flange shaft/driveshaft seal, replacing
- Sensor and sensor wheel for speed sensor, replacing
- Differential, removing and installing
- Differential, disassembling and assembling
- Differential, disassembling and assembling
- Notes
- Pulling outer race for right tapered roller bearing out of transmission housing
- Driving In Small Tapered Roller Bearing Outer Race With Adjustment Shim Into Transmission Housing
- Pulling off right tapered roller bearing inner race
- Pressing on right tapered roller bearing inner race
- Pulling off left tapered roller bearing inner race
- Installing left tapered roller bearing inner race
- Driving outer race for left tapered roller bearing out of cover
- Driving in outer race for left tapered roller bearing into cover on transmissions without reinforcement measures
- Driving in outer race for left tapered roller bearing into cover on transmissions with reinforcement measures as of 08.98
- Driving out ring gear from housing
- Heat ring gear to approx. 100°C and insert
- Installing small differential bevel gears
- Removing and installing roll pin
- Differential, disassembling and assembling
- Pinion shaft and ring gear, adjusting
- 39R - Final drive, Differential (rear)
- Driveshaft, servicing
- Flange shaft oil seal, replacing
- Flange/driveshaft seal, replacing
- Rear final drive, removing and installing
- Gear oil in rear final drive, checking
- Rear final drive, disassembling and assembling
- Differential, removing and installing
- Differential, disassembling and assembling
- Differential, disassembling and assembling
- Notes
- Driving small tapered roller bearing outer race out of housing
- Pulling off small tapered roller bearing inner race
- Pressing on small tapered roller bearing inner race
- Pulling off double tapered roller bearing inner race
- Pressing on double tapered roller bearing inner race
- Driving large tapered roller bearing outer race out of cover
- Pressing in large tapered roller bearing outer race into cover
- Driving out ring gear from housing
- Installing ring gear
- Installing small differential bevel gears
- Adjusting small differential bevel gears
- Differential, disassembling and assembling
- Pinion shaft, removing and installing/disassembling and assembling
- Pinion shaft, removing and installing/disassembling and assembling
- Notes
- Removing pinion shaft nut
- Pull off driveshaft flange from pinion shaft
- Pull out seal for driveshaft flange
- Pressing out pinion shaft from small tapered roller bearing inner race
- Pulling off small outer race/tapered roller bearing
- Driving out large tapered roller bearing outer race
- Pressing off large tapered roller bearing inner race from pinion shaft
- Pressing large tapered roller bearing inner race onto pinion shaft
- Pulling in large tapered roller bearing outer race
- Pressing in small tapered roller bearing outer race
- Pressing on tapered roller bearing inner race
- Inserting O-ring
- Driving in oil seal for driveshaft flange
- Installing flange
- Tightening pinion shaft nut and adjusting friction torque
- Measuring friction torque
- Securing pinion shaft nut
- Pinion shaft, removing and installing/disassembling and assembling
- Pinion shaft and ring gear, adjusting
- Automatic Trans
- External Pages
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