Windshield, assembly overview

2002 Volkswagen Passat GLX 4Motion, 4D SedanSECTION Windshield, assembly overview
Fig 1: Exploded View Of Windshield Components
GW00007016Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Retaining strip

2 - Water deflector

3 - Dimension - aΒ  - = 4 mm

4 - Sealing lip (component part of pre-coating)

5 - PUR adhesive sealant

  • Bead cross section:
  • Width = 7 mm
  • Height = 11 mm
  • Including pre-coating of residual material on window and window flange.

6 - Window adjuster 443 845 631 A

7 - Windshield

8 - Water deflector

9 - Clip

10 - Plenum chamber cover

  • Clipped and bolted
  • Plenum chamber cover must only be pulled off by hand.
  • Removing plenum chamber cover:
  • Installing plenum chamber cover:

11 - Screw

12 - Transport protection

  • Must be removed before installing window.

13 - Retaining strip for plenum chamber cover

14 - Dimension - bΒ  - = 3.5 mm

RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.