Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2005 Suzuki Aerio L4-2.3LFACTORY OEM SERVICE PROCEDURE
Repair and Diagnosis
- A L L Diagnostic Trouble Codes ( DTC )
- Relays and Modules
- Relays and Modules - Cooling System
- Relays and Modules - Cruise Control
- Relays and Modules - HVAC
- Relays and Modules - Instrument Panel
- Relays and Modules - Lighting and Horns
- Relays and Modules - Power and Ground Distribution
- Relays and Modules - Powertrain Management
- Relays and Modules - Restraints and Safety Systems
- Relays and Modules - Transmission and Drivetrain
- Relays and Modules - Wiper and Washer Systems
- Sensors and Switches
- Sensors and Switches - Accessories and Optional Equipment
- Sensors and Switches - Body and Frame
- Sensors and Switches - Brakes and Traction Control
- Sensors and Switches - Cooling System
- Sensors and Switches - Cruise Control
- Sensors and Switches - Engine
- Sensors and Switches - HVAC
- Sensors and Switches - Instrument Panel
- Sensors and Switches - Lighting and Horns
- Sensors and Switches - Powertrain Management
- Sensors and Switches - Computers and Control Systems
- Air Flow Meter/Sensor
- Camshaft Position Sensor
- Coolant Temperature Sensor/Switch (For Computer)
- Crankshaft Position Sensor
- Electric Load Sensor
- Engine Temperature Sensor
- Fuel Level Sensor
- Fuel Tank Pressure Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Knock Sensor
- Manifold Pressure/Vacuum Sensor
- Oxygen Sensor
- Power Steering Pressure Switch
- Throttle Position Sensor
- Throttle Position Switch
- Transmission Position Sensor/Switch
- Vehicle Speed Sensor
- Sensors and Switches - Fuel Delivery and Air Induction
- Sensors and Switches - Ignition System
- Sensors and Switches - Computers and Control Systems
- Sensors and Switches - Restraints and Safety Systems
- Sensors and Switches - Starting and Charging
- Sensors and Switches - Steering and Suspension
- Sensors and Switches - Transmission and Drivetrain
- Sensors and Switches - Windows and Glass
- Sensors and Switches - Wiper and Washer Systems
- Maintenance
- Alignment
- Tune-up and Engine Performance Checks
- Timing Component Alignment Marks
- Drive Belt
- Filters
- Hoses
- Fluids
- Brake Bleeding
- Air Bag(s) Arming and Disarming
- Fuses and Circuit Breakers
- Service Reminder Indicators
- Wheels and Tires
- Vehicle Lifting
- Service Intervals
- Severe Service Defined
- Routine Service
- Normal Service
- 7500 MI or 12000 KM
- 15000 MI or 24000 KM
- 22500 MI or 36000 KM
- 30000 MI or 48000 KM
- 37500 MI or 60000 KM
- 45000 MI or 72000 KM
- 52500 MI or 84000 KM
- 60000 MI or 96000 KM
- 67500 MI or 108000 KM
- 75000 MI or 120000 KM
- 82500 MI or 132000 KM
- 90000 MI or 144000 KM
- 97500 MI or 156000 KM
- 105000 MI or 168000 KM
- 112500 MI or 180000 KM
- 120000 MI or 192000 KM
- 127500 MI or 204000 KM
- 135000 MI or 216000 KM
- 142500 MI or 228000 KM
- 150000 MI or 240000 KM
- Severe Service
- 3000 MI or 4800 KM
- 6000 MI or 9600 KM
- 9000 MI or 14400 KM
- 12000 MI or 19200 KM
- 15000 MI or 24000 KM
- 18000 MI or 28800 KM
- 21000 MI or 33600 KM
- 24000 MI or 38400 KM
- 27000 MI or 43200 KM
- 30000 MI or 48000 KM
- 33000 MI or 52800 KM
- 36000 MI or 57600 KM
- 39000 MI or 62400 KM
- 42000 MI or 67200 KM
- 45000 MI or 72000 KM
- 48000 MI or 76800 KM
- 51000 MI or 81600 KM
- 54000 MI or 86400 KM
- 57000 MI or 91200 KM
- 60000 MI or 96000 KM
- 63000 MI or 100800 KM
- 66000 MI or 105600 KM
- 69000 MI or 110400 KM
- 72000 MI or 115200 KM
- 75000 MI or 120000 KM
- 78000 MI or 124800 KM
- 81000 MI or 129600 KM
- 84000 MI or 134400 KM
- 87000 MI or 139200 KM
- 90000 MI or 144000 KM
- 93000 MI or 148800 KM
- 96000 MI or 153600 KM
- 99000 MI or 158400 KM
- 102000 MI or 163200 KM
- 105000 MI or 168000 KM
- 108000 MI or 172800 KM
- 111000 MI or 177600 KM
- 114000 MI or 182400 KM
- 117000 MI or 187200 KM
- 120000 MI or 192000 KM
- 123000 MI or 196800 KM
- 126000 MI or 201600 KM
- 129000 MI or 206400 KM
- 132000 MI or 211200 KM
- 135000 MI or 216000 KM
- 138000 MI or 220800 KM
- 141000 MI or 225600 KM
- 144000 MI or 230400 KM
- 147000 MI or 235200 KM
- 150000 MI or 240000 KM
Service and Repair
Technical Service Bulletins
- Engine, Cooling and Exhaust
- Engine
- Compression Check
- Camshaft, Lifters and Push Rods
- Cylinder Block Assembly
- Cylinder Head Assembly
- Drive Belts, Mounts, Brackets and Accessories
- Engine Lubrication
- Intake Manifold
- Lamps and Indicators - Engine
- Sensors and Switches - Engine
- Timing Components
- Tune-up and Engine Performance Checks
- Water Pump
Service Precautions
Description and Operation
Testing and Inspection
Service and Repair
Specifications
Technical Service Bulletins
Tools and Equipment
- Cooling System
- Exhaust System
Technical Service Bulletins
- Engine
- Powertrain Management
- Relays and Modules - Powertrain Management
- Sensors and Switches - Powertrain Management
- Sensors and Switches - Computers and Control Systems
- Air Flow Meter/Sensor
- Camshaft Position Sensor
- Coolant Temperature Sensor/Switch (For Computer)
- Crankshaft Position Sensor
- Electric Load Sensor
- Engine Temperature Sensor
- Fuel Level Sensor
- Fuel Tank Pressure Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Knock Sensor
- Manifold Pressure/Vacuum Sensor
- Oxygen Sensor
- Power Steering Pressure Switch
- Throttle Position Sensor
- Throttle Position Switch
- Transmission Position Sensor/Switch
- Vehicle Speed Sensor
- Sensors and Switches - Fuel Delivery and Air Induction
- Sensors and Switches - Ignition System
- Sensors and Switches - Computers and Control Systems
- Tune-up and Engine Performance Checks
- Computers and Control Systems
- Air Flow Meter/Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Camshaft Position Sensor
- Coolant Temperature Sensor/Switch (For Computer)
- Crankshaft Position Sensor
- Data Link Connector
- Diagnostic Mode Switch/Connector
- Electric Load Sensor
- Engine Control Module
- Engine Temperature Sensor
- Fuel Level Sensor
- Fuel Tank Pressure Sensor
- Idle Speed/Throttle Actuator - Electronic
- Knock Sensor
- Main Relay (Computer/Fuel System)
- Malfunction Indicator Lamp
- Manifold Pressure/Vacuum Sensor
- Oxygen Sensor
- Power Steering Pressure Switch
- Relays and Modules - Computers and Control Systems
- Sensors and Switches - Computers and Control Systems
- Air Flow Meter/Sensor
- Camshaft Position Sensor
- Coolant Temperature Sensor/Switch (For Computer)
- Crankshaft Position Sensor
- Electric Load Sensor
- Engine Temperature Sensor
- Fuel Level Sensor
- Fuel Tank Pressure Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Knock Sensor
- Manifold Pressure/Vacuum Sensor
- Oxygen Sensor
- Power Steering Pressure Switch
- Throttle Position Sensor
- Throttle Position Switch
- Transmission Position Sensor/Switch
- Vehicle Speed Sensor
- Throttle Position Sensor
- Throttle Position Switch
- Transmission Position Sensor/Switch
- Vehicle Speed Sensor
Service Precautions
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Diagnostic Strategies
- Description of On-Board Diagnostics
- On-Board Diagnostic System
- Catalyst Monitor
- Comprehensive Component (Engine Input) Monitor
- Comprehensive Component Monitor (AT Input)
- Comprehensive Component Monitor (AT Output)
- Comprehensive Component Monitor (Engine Output)
- EGR System Monitor
- EVAP Control System Monitor
- Fuel System Monitor
- HO2S Heater Monitor
- Misfire Monitor
- Oxygen Sensor Monitor
- Thermostat Monitor
- Reading and Clearing Diagnostic Trouble Codes
- Symptom Related Diagnostic Procedures
- Component Tests and General Diagnostics
- Scan Tool Testing and Procedures
- Mode 6 Data
- Pinout Values and Diagnostic Parameters
- Monitors, Trips, Drive Cycles and Readiness Codes
- Comprehensive Component (Engine Output) Monitor
- Comprehensive Component Monitor (A/T Input)
- Comprehensive Component Monitor (A/T Output)
- Catalyst Monitor
- Comprehensive Component (Engine Input) Monitor
- EGR System Monitor
- EVAP Control System Monitor
- Fuel System Monitor
- HO2S Heater Monitor
- Misfire Monitor
- Oxygen Sensor Monitor
- Thermostat Monitor
- Initial Inspection and Diagnostic Overview
Locations
Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Emission Control Systems
- Catalytic Converter
- Evaporative Emissions System
- Canister Purge Control Valve
- Evaporative Canister Filter
- Evaporative Emission Control Canister
- Evaporative Emissions Hose
- Leak Detector
- Refueling Vapor Recovery System
- Application and ID
Description and Operation
Testing and Inspection
Diagrams
- Exhaust Gas Recirculation
- Positive Crankcase Ventilation
Description and Operation
Locations
Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Fuel Delivery and Air Induction
- Fuel Pressure
- Fuel Pressure Release
- Idle Speed
- Air Cleaner Housing
- Air Flow Meter/Sensor
- Fuel
- Fuel Filler Cap
- Fuel Filter
- Fuel Injector
- Fuel Pressure Regulator
- Fuel Pump
- Fuel Return Line
- Fuel Supply Line
- Fuel Tank
- Fuel Temperature Sensor
- Idle Speed/Throttle Actuator - Electronic
- Main Relay (Computer/Fuel System)
- Relays and Modules - Fuel Delivery and Air Induction
- Sensors and Switches - Fuel Delivery and Air Induction
- Throttle Body
- Throttle Cable/Linkage
- Throttle Position Sensor
- Throttle Position Switch
Service Precautions
Description and Operation
Testing and Inspection
Locations
Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Ignition System
- Firing Order
- Ignition Timing
- Camshaft Position Sensor
- Crankshaft Position Sensor
- Ignition Coil
- Knock Sensor
- Sensors and Switches - Ignition System
- Spark Plug
Description and Operation
Testing and Inspection
Locations
Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Transmission Control Systems
- PROM - Programmable Read Only Memory
Service Precautions
Description and Operation
Locations
Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Transmission and Drivetrain
- Actuators and Solenoids - Transmission and Drivetrain
- Automatic Transmission/Transaxle
- Actuators and Solenoids - A/T
- Control Module
- Fluid - A/T
- Fluid Line/Hose
- Lamps and Indicators - A/T
- Overdrive Indicator Lamp
- Overdrive Switch
- Pressure Regulating Solenoid
- Relays and Modules - A/T
- Seals and Gaskets
- Sensors and Switches - A/T
- Shift Interlock
- Shift Solenoid
- Shift Linkage
- Torque Converter
- Transmission Position Sensor/Switch
- Transmission Speed Sensor
- Transmission Temperature Sensor/Switch
- Valve Body
Service Precautions
Description and Operation
- A/T Diagnosis General Description
- Automatic Gear Shift Table (For 2WD Model)
- Automatic Gear Shift Table (For 4WD Model)
- Automatic Transmission Construction
- Brake Interlock System Construction
- Clutch / Brake / Planetary Gear Function of Automatic Transaxle
- Description of On-Board Diagnostics
- Operation of Shift Solenoid Valves and TCC Solenoid Valve
- Table of Component Operation
Testing and Inspection
- Flow of Diagnosis
- Initial Inspection and Diagnostic Overview
- Reading and Clearing Diagnostic Trouble Codes
- Symptom Related Diagnostic Procedures
- Excessive "N" -> "D" or "N" -> "R" Time Lag
- Excessive "N" -> "D" Time Lag
- Excessive "N" -> "R" Time Lag
- Higher or Lower Line Pressure
- Higher or Lower Stall Speed
- Incorrect Gear Shift Point
- Incorrect Shift Point
- Non Operate TCC (Lock-Up) System
- Poor Engine Brake In Downshift to "L" Range
- Poor Engine Brake In Downshift to "2" Range
- Poor 1 -> 2 Shift
- Poor 1 -> 2 Shift, Excessive Shock or Slippage
- Poor 2 -> 3 Shift
- Poor 2 -> 3 Shift, Excessive Shock or Slippage
- Poor 3 -> O/D Shift
- Poor 3 -> O/D Shift, Excessive Shock or Slippage
- Symptom Diagnosis
- Unable to Run In All Range
- Component Tests and General Diagnostics
- "O/D Off" Switch Inspection
- "P" Range Test
- A/T Basic Check
- A/T System Check
- Engine Brake Test
- Input Shaft Speed Sensor Inspection
- Line Pressure Test
- Manual Road Test
- Non-Trouble Code Procedures
- Output Shaft Speed Sensor Inspection
- Pressure Control Solenoid Valve Inspection
- Selector Lever Inspection
- Solenoid Valves Inspection
- Stall Test
- Time Lag Test
- Transmission Fluid Temperature Sensor Inspection
- Scan Tool Testing and Procedures
Adjustments
Locations
Service and Repair
- A/T Fluid Change
- A/T Fluid Level Check
- Dismounting and Remounting Transaxle
- Overhaul (Transaxle)
- 1. Transaxle Unit Disassembly
- 2. Oil Pump Disassembly and Reassembly
- 3. Oil Pump Inspection
- 4. Forward Clutch Preliminary Check
- 5. Forward Clutch Disassembly and Reassembly
- 6. Forward Clutch Inspection
- 7. Overdrive Clutch and Coast Clutch Preliminary Check
- 8. Overdrive Clutch and Coast Clutch Disassembly and Reassembly
- 9. Overdrive Clutch and Coast Clutch Inspection
- 10. Planetary Gear Operation Check
- 11. Planetary Gear Disassembly and Reassembly
- 12. Planetary Gear Inspection
- 13. Reverse Clutch Preliminary Inspection
- 14. Reverse Clutch Disassembly and Reassembly
- 15. Reverse Clutch Inspection
- 16. Counter Drive Gear Disassembly and Reassembly
- 17. Counter Driven Gear Components
- 18. Counter Driven Gear Disassembly and Reassembly
- 19. Valve Body Assembly Disassembly and Reassembly
- 20. Differential Removal and Installation
- 21. Differential Inspection
- 22. Transaxle Housing Removal and Installation
- 23. Transaxle Housing Inspection
- 24. Transaxle Case Removal and Installation
- 25. Automatic Transaxle Unit Assembly
Diagrams
- Diagram Information and Instructions
- Exploded Views
- Automatic Transaxle Unit Component
- Automatic Transaxle Assembly Components
- Oil Pump Components
- Forward Clutch Components
- Overdrive Clutch and Coast Clutch Components
- Planetary Gear Components
- Reverse Clutch Components
- Counter Drive Gear Components
- Counter Driven Gear Components
- Valve Body Assembly Components
- Differential Components
- Electrical Diagrams
Specifications
Technical Service Bulletins
- Clutch
- Clutch Disc
- Clutch Hydraulic System
- Clutch Pedal Assembly
- Clutch Switch
- Clutch Release Bearing
- Clutch Release Fork
- Pressure Plate
Description and Operation
Testing and Inspection
Service and Repair
Diagrams
Specifications
Tools and Equipment
- Differential Assembly
- Drive Axles, Bearings and Joints
- Drive/Propeller Shafts, Bearings and Joints
- Flex Plate
- Flywheel
- Lamps and Indicators - Transmission and Drivetrain
- Manual Transmission/Transaxle
- Counter Gear
- Countershaft
- Fluid - M/T
- Gear
- Input Shaft
- Output Shaft
- Seals and Gaskets
- Shift Fork
- Shift Linkage
Description and Operation
Testing and Inspection
Locations
Service and Repair
- Manual Transmission Oil Change
- Transaxle Unit Components
- Overhaul (Transaxle)
- 1. Manual Transmission Case Components
- 2. Transaxle Unit Dismounting and Remounting
- 3. Gear Shift, Select Shaft and Fifth Gears Removal
- 4. Main Shaft and Countershaft Removal
- 5. Right Case Removal
- 6. Right Case Installation
- 7. Left Case Installation
- 8. Input Shaft Disassembly and Assembly
- 9. Countershaft Disassembly and Assembly
- 10. Gear Shift and Select Shaft Disassembly and Assembly
- 11. High and Low Speed Gear Shafts Disassembly and Assembly
- 12. 5TH and Reverse Gear Shift Shafts Disassembly and Assembly
- 13. Differential Disassembly and Assembly
- 14. Differential to Left Case Assembly
- 15. Left Case Assembly
- 16. Fifth Gears Assembly
- 17. Gear Shift and Select Shaft Installation
Diagrams
Specifications
Technical Service Bulletins
- Relays and Modules - Transmission and Drivetrain
- Sensors and Switches - Transmission and Drivetrain
- Transfer Case
- Transmission Control Systems
Technical Service Bulletins
- Brakes and Traction Control
- Antilock Brakes / Traction Control Systems
- ABS Light
- Hydraulic Assembly
- Hydraulic Control Assembly - Antilock Brakes
- Wheel Speed Sensor
Service Precautions
Description and Operation
Testing and Inspection
Locations
Diagrams
Tools and Equipment
- Brake Bleeding
- Brake Pedal Assy
- Brake Warning Indicator
- Disc Brake System
- Drum Brake System
- Hydraulic System
- Parking Brake System
- Power Brake Assist
- Sensors and Switches - Brakes and Traction Control
Service Precautions
Description and Operation
Testing and Inspection
Technical Service Bulletins
Tools and Equipment
- Antilock Brakes / Traction Control Systems
- Starting and Charging
- Sensors and Switches - Starting and Charging
- Charging System
- Starting System
- Power and Ground Distribution
Technical Service Bulletins
- Power and Ground Distribution
- Steering and Suspension
- Alignment
- Sensors and Switches - Steering and Suspension
- Steering
- Suspension
- Wheels and Tires
Locations
Specifications
Technical Service Bulletins
- Heating and Air Conditioning
- Air Door
- Ambient Temperature Sensor / Switch HVAC
- Blower Motor
- Blower Motor Relay
- Cabin Ventilation Duct
- Compressor HVAC
- Compressor Clutch Relay
- Condenser HVAC
- Condenser Fan
- Condenser Fan Motor Relay
- Control Assembly
- Control Module HVAC
- Discharge Air Temperature Sensor / Switch
- Evaporator Core
- Evaporator Temperature Sensor / Switch
- Expansion Valve
- Heater Core Case
- Receiver Dryer
- Refrigerant
- Refrigerant Oil
- Refrigerant Pressure Sensor / Switch
- Relays and Modules - HVAC
- Sensors and Switches - HVAC
- Service Port HVAC
- Solar Sensor
Service Precautions
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Reading and Clearing Diagnostic Trouble Codes
- Symptom Related Diagnostic Procedures
- Diagnosis By Symptom
- Diagnosis By Symptom - A/C System
- Symptom Diagnostic Procedures
- Manual
- No Cool Air Comes Out (A/C System Does Not Operate)
- No Cool Air Comes Out (A/C Condenser Cooling Fan Motor Does Not Operate)
- No Cool Air Comes Out (Blower Motor Does Not Operate)
- Cool Air Does Not Come Out or Insufficient Cooling (A/C System Operates Normally)
- Cool Air Does Not Come Out Only Intermittently
- Cool Air Comes Out Only At High Speed
- Cool Air Does Not Come Out Only At High Speed
- Insufficient Velocity of Cooled Air
- Compressor
- Magnet Clutch
- Tubing: A droning noise is heard inside vehicle, but not particularly noticeable in engine compartment
- Condenser: Considerable Vibration In Condenser
- Crankshaft Pulley: A Large Rattling Noise Is Heard At Idle or Sudden Acceleration
- Tensioner Pulley
- A/C Evaporator: Whistling Sound Is Heard From A/C Evaporator
- Automatic
- No Cool Air Comes Out (A/C System Does Not Operate)
- No Cool Air Comes Out (A/C Condenser Cooling Fan Motor Does Not Operate)
- No Cool Air Comes Out (Blower Motor Does Not Operate)
- Cool Air Does Not Come Out or Insufficient Cooling (A/C System Operates Normally)
- Cool Air Does Not Come Out Only Intermittently
- Cool Air Comes Out Only At High Speed
- Cool Air Does Not Come Out Only At High Speed
- Insufficient Velocity of Cooled Air
- Manual
- Abnormal Noise Diagnosis
- Symptom Diagnostic Procedures
- Component Tests and General Diagnostics
- A/C Control System Inspection
- A/C Signal Circuits Check (Vehicle With A/C)
- A/C Signal Circuits Inspection
- A/C System Performance Inspection - HVAC Automatic
- A/C System Performance Inspection - HVAC Manual
- Checking of A/C System For Pressure Leaks
- Checking of A/C System For Refrigerant Leaks
- HVAC - Automatic - Diagnostics
- HVAC - Diagnostics
- HVAC - Manual - Diagnostics
- Scan Tool Testing and Procedures
- Pinout Values and Diagnostic Parameters
Locations
Service and Repair
Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Restraints and Safety Systems
- Repairs and Inspections Required After a Collision
- Air Bag Systems
- Air Bag(s) Arming and Disarming
- Air Bag
- Air Bag Control Module
- Impact Sensor
- Seat Occupant Classification Module - Air Bag
- Seat Occupant Sensor
Service Precautions
Description and Operation
Testing and Inspection
Locations
Diagrams
Specifications
Tools and Equipment
- Relays and Modules - Restraints and Safety Systems
- Seat Belt Systems
- Sensors and Switches - Restraints and Safety Systems
Technical Service Bulletins
- Accessories and Optional Equipment
- Antenna
- Antitheft and Alarm Systems
- Keyless Entry
- Keyless Entry Transmitter
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Symptom Related Diagnostic Procedures
- All Are Not Locked / Unlocked By Only Key Cylinder Switch
- All Doors Are Not Locked / Unlocked By All of Switches
- All Doors Are Not Locked / Unlocked By Only Keyless Entry Transmitter
- All Doors Are Not Locked / Unlocked By Only Power Door Lock Switch
- Interior Light Does Not Turn on When Doors Are Unlocked By Keyless Entry Transmitter
- Keyless Entry System (If Equipped) Symptom Diagnosis
- Only One Door Is Not Locked / Unlocked
- Turn Signal Lights Are Not Flashed When Doors Are Locked / Unlocked By Keyless Entry Transmitter
- Component Tests and General Diagnostics
Locations
- Keyless Entry
- Radio, Stereo, and Compact Disc
- Radio/Stereo
- Speaker
Testing and Inspection
- Poor Radio Reception
- Radio Does Not Operate and Speakers Do Not Sound
- Radio Does Not Operate, But Speaker Sounds
- Radio Is Operative, But All Speakers Do Not Sound
- Individual Speaker Is Noisy or Inoperative
- Sound Quality Is Poor
- CD-ROM Does Not Insert
- CD-ROM does not eject
- CD player does not load CD-ROM
- Sound Skips or Is Noisy
- CD player is operative, but all speakers do not sound
- Sound Quality or Volume Is Poor
- Audio System Is Operative, But Remote Control Switch Does Not Control Audio System
Locations
Diagrams
- Sensors and Switches - Accessories and Optional Equipment
Testing and Inspection
Technical Service Bulletins
- Body and Frame
- Air Bag(s) Arming and Disarming
- Repairs and Inspections Required After a Collision
- Bumper
- Cabin Ventilation Duct
- Doors, Hood and Trunk
- Fender
- Frame
- Interior Moulding / Trim
- Locks
- Door Locks
- Keyless Entry
- Keyless Entry Transmitter
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Symptom Related Diagnostic Procedures
- All Are Not Locked / Unlocked By Only Key Cylinder Switch
- All Doors Are Not Locked / Unlocked By All of Switches
- All Doors Are Not Locked / Unlocked By Only Keyless Entry Transmitter
- All Doors Are Not Locked / Unlocked By Only Power Door Lock Switch
- Interior Light Does Not Turn on When Doors Are Unlocked By Keyless Entry Transmitter
- Keyless Entry System (If Equipped) Symptom Diagnosis
- Only One Door Is Not Locked / Unlocked
- Turn Signal Lights Are Not Flashed When Doors Are Locked / Unlocked By Keyless Entry Transmitter
- Component Tests and General Diagnostics
Locations
- Power Locks
- Trunk / Liftgate Lock
Description and Operation
Locations
Tools and Equipment
- Mirrors
- Paint, Striping and Decals
- Seats
- Sensors and Switches - Body and Frame
Service Precautions
Technical Service Bulletins
- Cruise Control
- Brake Switch (Cruise Control)
- Clutch Switch
- Cruise Control Module
- Cruise Control Servo
- Cruise Control Servo Cable
- Cruise Control Switch
- Relays and Modules - Cruise Control
- Sensors and Switches - Cruise Control
Description and Operation
Testing and Inspection
- Acceleration or deceleration by using RESUME/ACCEL or SET/COAST switch is not attained
- Actual Vehicle Speed Deviates Above or Below Set Speed
- Clutch Pedal Position Switch Circuit Check
- Cruise Control Is Not Cancelled Even When Brake Pedal Is Depressed
- Cruise Control Is Not Cancelled Even When CANCEL Switch Is Operated
- Cruise Control Is Not Cancelled Even When Clutch Pedal Is Depressed
- Cruise Control Is Not Cancelled Even When Selector Lever Is Shifted to N Position
- Cruise Control Module Power and Ground Circuits Check
- Cruise Indicator Lamp Circuit Check
- CRUISE Indicator Lamp Fails to Light Up or Remains ON
- Cruise ON/OFF, Set/Coast, Resume/Accel and Cancel Switches Circuits Check
- Overdrive and TCC Off Command Signal Circuit Check
- RES/ACC Switch Fails to Resume Preset Vehicle Speed After Cruise Control is Cancelled
- SET Indicator Lamp Circuit Check
- SET Indicator Lamp Fails to Light Up or Remains ON
- Stop Lamp Switch With Pedal Position Switch Circuits Check
- Symptom Diagnostic Tables
- Throttle Valve Opening Signal Circuit Check
- Transmission Range Sensor (Shift Switch) Circuit Check
- Vehicle Set Speed Is Unstable
- Vehicle Speed Can Not Be Set
- Vehicle Speed Sensor (VSS) Circuit Check
- 4 Speed A/T Gear Shifting Is Frequent Between 3RD and Overdrive When Driving on Uphill Road (Hunting)
- 4 Speed A/T Is Not Shifted to Overdrive Gear Even Though Not on Uphill Road
Locations
Diagrams
Specifications
- Instrument Panel, Gauges and Warning Indicators
- ABS Light
- Brake Warning Indicator
- Cigarette Lighter
- Clock
- Dashboard / Instrument Panel
- Door Switch
- Fuel Gauge
- Instrument Cluster / Carrier
- Key Reminder Switch
- Low Fuel Lamp/Indicator
- Maintenance Required Lamp/Indicator
- Malfunction Indicator Lamp
- Oil Pressure Sender
- Oil Pressure Warning Lamp/Indicator
- Outside Temperature Display
- Overdrive Indicator Lamp
- Parking Brake Warning Lamp
- Parking Brake Warning Switch
- Relays and Modules - Instrument Panel
- Seat Belt Reminder Lamp
- Sensors and Switches - Instrument Panel
- Speedometer Module
- Tachometer
- Temperature Gauge
- Temperature Sensor (Gauge)
- Tire Monitoring System
- Transmission Shift Position Indicator Lamp
Diagrams
Technical Service Bulletins
- Lighting and Horns
- Backup Lamp
- Brake Lamp
- Brake Light Switch
- Clearance Lamp
- Courtesy Lamp
- Daytime Running Lamp
- Dome Lamp
- Door Switch
- Exterior Lighting Module
- Fog/Driving Lamp
- Hazard Warning Lamps
- Headlamp
- Headlamp Bulb
- Headlamp Relay
- Headlamp Switch
Testing and Inspection
- Symptom Related Diagnostic Procedures
- Headlights Do Not Light Up
- Only One Headlight Does Not Light Up
- Only One Beam ( "Hi " or "Lo" ) Does Not Light
- Headlight Does Not Light When Lighting Switch Is In OFF Position and Engine Is Running
- Headlight Lights Even If Parking Brake Applied When Lighting Switch Is In OFF Position and Engine Is Running
- Headlight Lights Even If Engine Stop and Lighting Switch Is OFF Position
- Component Tests and General Diagnostics
- Symptom Related Diagnostic Procedures
Adjustments
Locations
Service and Repair
Diagrams
- Horn
- License Plate Lamp
- Marker Lamp
- Parking Lamp
- Relays and Modules - Lighting and Horns
- Sensors and Switches - Lighting and Horns
- Spot Lamp
- Tail Lamp
- Trunk Lamp
- Turn Signals
Technical Service Bulletins
- Windows and Glass
- Heated Glass Element
- Rear Defogger
- Sensors and Switches - Windows and Glass
- Windows
- Windshield
Specifications
Technical Service Bulletins
Tools and Equipment
- Wiper and Washer Systems
- Relays and Modules - Wiper and Washer Systems
- Sensors and Switches - Wiper and Washer Systems
- Windshield Washer Motor
- Windshield Washer Pump
- Windshield Washer Reservoir
- Windshield Washer Switch
- Wiper Motor
- Wiper Relay
- Wiper Switch
Testing and Inspection
Diagrams
Technical Service Bulletins
Service Precautions
- Technician Safety Information
- General information
- Air Bag Warning
- Brake Fluid Inspection
- Brake Hoses and Pipes Inspection
- Drive Belt Inspection
- Engine Coolant Change
- Engine Oil and Filter Change
- Exhaust System Inspection
- Final Inspection For Maintenance Service
- Fuel Filter Replacement
- General Precautions
- Precaution For Vehicles Equipped With A Supplemental Restraint (Air Bag) System
- Precaution In Servicing Full-Time 4WD Vehicle
- Precautions For Maintenance and Lubrication
- Precautions For Wiring System
- Tires / Wheels Inspection
- Vehicle Lifting Points
- Precautions for Body Service
- General information
- Vehicle Damage Warnings
- Fastener Caution For Body Service
- General information
- Abbreviations and Symbols
- Air Bag Warning
- Air Cleaner Filter Inspection
- Air Cleaner Filter Replacement
- All Latches, Hinges and Locks Inspection
- Automatic Transaxle Fluid Cooler Hose Inspection
- Automatic Transaxle Fluid Inspection
- Automatic Transaxle Fluid Replacement
- Brake Caution
- Brake Discs and Pads (Front) Inspection
- Brake Drums and Shoes (Rear) Inspection
- Brake Fluid Inspection
- Brake Fluid Replacement
- Brake Hoses and Pipes Inspection
- Brake Lever and Cable Inspection
- Brake Pedal Inspection
- Clutch Fluid Inspection
- Cooling System, Hoses and Connections Inspection
- Drive Belt Inspection
- Drive Shaft (Axle) Boots Inspection
- Electrical Circuit Inspection Procedure
- Emission-Related Hoses and Tubes Inspection
- Engine Coolant Change
- Engine Identification Number
- Engine Oil and Filter Change
- EVAP Canister Air Suction Filter Replacement
- EVAP Canister Replacement
- Exhaust System Inspection
- Fastener Caution
- Fasteners Information
- Final Inspection For Maintenance Service
- Fuel Filter Replacement
- Fuel Tank, Cap Gasket and Fuel Lines Inspection
- General Precautions
- Ignition Coil (Plug Cap) Inspection
- Intermittent and Poor Connection Inspection
- Maintenance Recommended Under Severe Driving Conditions
- Manual Transaxle Oil Inspection
- Manual Transaxle Oil Replacement
- Normal Condition Schedule
- Power Steering (P/S) System (If Equipped) Inspection
- Precaution For Installing Mobile Communication Equipment
- Precaution For Vehicle Tie-Down Hooks
- Precaution For Vehicles Equipped With A Supplemental Restraint (Air Bag) System
- Precaution In Servicing Full-Time 4WD Vehicle
- Precautions For Catalytic Converter
- Precautions For Electrical Circuit Service
- Precautions For Maintenance and Lubrication
- Precautions For Wiring Systems
- Propeller Shafts (4WD) Inspection
- Recommended Fluids and Lubricants
- SAE-to-Former SUZUKI Term
- Spark Plugs Replacement
- Special Tool
- Steering System Inspection
- Suspension Caution
- Suspension System Inspection
- Tightening Torque Specifications
- Tires / Wheels Inspection
- Transfer Oil (4WD) and Rear Differential Oil (4WD) Inspection
- Transfer Oil (4WD) and Rear Differential Oil (4WD) Replacement
- Transmission Identification Number
- Vehicle Identification Number
- Vehicle Lifting Points
- Warning, Caution and Information Labels Location
- Wheel Bearing Inspection
- Wheel Discs Inspection
- Wheels and Tires Caution
- Wire Color Symbols
- Precautions for Body Service
- Technician Safety Information
- Application and ID
Locations
Diagrams
- Diagram Information and Instructions
- Exploded Views
- Automatic Transmission/Transaxle
- Automatic Transaxle Unit Component
- Automatic Transaxle Assembly Components
- Oil Pump Components
- Forward Clutch Components
- Overdrive Clutch and Coast Clutch Components
- Planetary Gear Components
- Reverse Clutch Components
- Counter Drive Gear Components
- Counter Driven Gear Components
- Valve Body Assembly Components
- Differential Components
- Back Window Glass
- Brake Hose/Line
- Brake Master Cylinder
- Camshaft, Engine
- Clutch, M/T
- Control Arm
- Cylinder Block Assembly
- Cylinder Head Assembly
- Disc Brake System
- Door Locks
- Drum Brake System
- Exhaust Manifold
- Front Cross-Member
- Front Door Window Glass
- Front Steering Knuckle
- Fuel Delivery and Air Induction
- Heating and Air Conditioning
- Intake Manifold
- Lateral Stabilizer Rod
- Lifter / Lash Adjuster, Valve
- Liftgate Window Glass
- Manual Transmission/Transaxle
- Mirrors
- Oil Pan, Engine
- Oil Pump, Engine
- Parking Brake System
- Power Steering Pump
- Rear Cross-Member
- Rear Door Window Glass
- Seats
- Stabilizer Bar, Sway Control
- Steering Gear
- Suspension Strut / Shock Absorber
- Timing Chain
- Timing Cover
- Trunk / Liftgate Lock
- Vacuum Brake Booster
- Wheel Hub
- Wiper and Washer Systems
- Automatic Transmission/Transaxle
- Connector Views
- Electrical Diagrams
- Power and Ground Distribution
- Air Bag Systems
- Antilock Brakes / Traction Control Systems
- Automatic Transmission/Transaxle
- Backup Lamp
- Brake Lamp
- Charging System
- Clearance Lamp
- Cooling System
- Courtesy Lamp
- Cruise Control
- Daytime Running Lamp
- Door Locks
- Fog/Driving Lamp
- Hazard Warning Lamps
- Headlamp
- Heated Glass Element
- Heating and Air Conditioning
- Horn
- Instrument Panel, Gauges and Warning Indicators
- License Plate Lamp
- Mirrors
- Parking Lamp
- Power Locks
- Powertrain Management
- Radio, Stereo, and Compact Disc
- Starting System
- Tail Lamp
- Transfer Case
- Turn Signals
- Windows
- Wiper and Washer Systems
- Mechanical Diagrams
- Vacuum and Vapor Hose Diagrams
- Connectors
- Grounds
Specifications
- Electrical Specifications
- Mechanical Specifications
- Metric Fasteners
- Fastener Strength Identification
- Standard Tightening Torque
- Air Bag Systems
- Automatic Transmission/Transaxle
- Axle Shaft Assembly
- Backing Plate
- Brake Drum
- Brake Shoe
- Clutch, M/T
- Cruise Control
- Differential Assembly
- Disc Brake System
- Door Locks
- Doors, Hood and Trunk
- Drive/Propeller Shafts, Bearings and Joints
- Engine
- Exhaust Manifold
- Exhaust Pipe
- Flex Plate
- Flywheel
- Heating and Air Conditioning
- Interior Moulding / Trim
- Manual Transmission/Transaxle
- Powertrain Management
- Seat Belt Systems
- Seats
- Steering and Suspension
- Wheel Cylinder
- Windows and Glass
- Pressure, Vacuum and Temperature Specifications
- Capacity Specifications
- Fluid Type Specifications
Technical Service Bulletins
Diagnostic Trouble Codes
Factory Service Tools
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.
