Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Reverse Brake: Installation
- Select a washer. Refer to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>FORWARD CLUTCH>ADJUSTMENT .
- Install the selected washer to the reverse brake housing.
- Install the thrust bearing to the reverse brake housing.NOTE: Make sure to install in the right direction.
- Install the internal gear to the reverse brake housing.
- Install a new O-ring to drive pinion retainer.NOTE: Apply CVTF to the O-rings.
- Install the reverse brake and internal gear as a unit to the drive pinion retainer.NOTE: Slowly rotate the input shaft by hand to engage the internal gear and pinion gear of planetary carrier.
Tightening torque:
37 N.m (3.8 kgf-m, 27.3 ft-lb)
- Install a new O-ring to the lubrication pipe.NOTE: Apply CVTF to the O-rings.
- Install the lubrication pipe and oil guide.
Tightening torque:
16 N.m (1.6 kgf-m, 11.8 ft-lb)
- Install the manual valve body and separator plate.NOTE: Apply CVTF to the bolt.
Tightening torque:
9 N.m (0.9 kgf-m, 6.6 ft-lb)
- Install the primary pulley, secondary pulley and variator chain. Refer to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>PRIMARY PULLEY AND SECONDARY PULLEY>INSTALLATION .
- Select shims for pulley alignment. Refer to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>PRIMARY PULLEY AND SECONDARY PULLEY>ADJUSTMENT .
- Install the reduction drive gear. Refer to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>REDUCTION DRIVE GEAR>INSTALLATION .
- Install the transmission case. Refer to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>TRANSMISSION CASE>INSTALLATION .
- Install the transmission control device. Refer to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>TRANSMISSION CONTROL DEVICE>INSTALLATION .
- Install the oil strainer and oil pan. Refer to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>OIL PAN>INSTALLATION .
- Install the reduction driven gear. Refer to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>REDUCTION DRIVEN GEAR>INSTALLATION .
- Install the parking pawl. Refer to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>PARKING PAWL>INSTALLATION .
- Install the transfer driven gear. Refer to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>TRANSFER DRIVEN GEAR>INSTALLATION .
- Install the transfer clutch. Refer to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>TRANSFER CLUTCH>INSTALLATION .
- Install the extension case. Refer to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>EXTENSION CASE>INSTALLATION .
- Install the electric oil pump. Refer to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>ELECTRIC FLUID PUMP>INSTALLATION .
- Install the inhibitor switch. Refer to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>INHIBITOR SWITCH>INSTALLATION .
- Install the secondary speed sensor. Refer to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>SECONDARY SPEED SENSOR>INSTALLATION .
- Install the primary speed sensor. Refer to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>PRIMARY SPEED SENSOR>INSTALLATION .
- Install the turbine speed sensor. Refer to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>TURBINE SPEED SENSOR>INSTALLATION .
- Install the transmission harness. Refer to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>TRANSMISSION HARNESS>INSTALLATION .
- Install the control valve body. Refer to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>CONTROL VALVE BODY>INSTALLATION .
- Install the air breather hose. Refer to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>AIR BREATHER HOSE>INSTALLATION .
- Install the transmission body. Refer to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>TRANSMISSION ASSEMBLY>INSTALLATION .
Use the Manual With the Right Hardware
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.
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