Headlamp Levelling Actuator Replacement (Halogen): Removal

2010 Saab 9-5SECTION Removal
  1. Remove the front bumper fascia. Refer to FRONT BUMPER FASCIA REPLACEMENT .
  2. Remove the headlamp. Refer to HEADLAMP REPLACEMENTΒ .
  3. Remove the headlamp bulb low beam. Refer to HEADLAMP BULB REPLACEMENT (XENON - LEFT SIDE)Β , HEADLAMP BULB REPLACEMENT (XENON - RIGHT SIDE)Β , HEADLAMP BULB REPLACEMENT (HIGH BEAM)Β  or HEADLAMP BULB REPLACEMENT (LOW BEAM)Β .
  4. Remove the headlamp bulb dust covers.
  5. Rotate the adjuster (horizontal/vertical) with a 6 mm Allen key (5) clockwise to the block.
    Fig 1: Identifying Allen Key
    G09435184Courtesy of SAAB-SCANIA OF AMERICA, INC.
  6. Rotate the headlamp levelling actuator with a screwdriver (6) clockwise at 60Β° (headlamp left side; headlamp right side anticlockwise).
    Fig 2: Rotating Headlamp Levelling Actuator Using Screwdriver
    G09435185Courtesy of SAAB-SCANIA OF AMERICA, INC.
  7. Move the headlamp levelling actuator in upper direction, until the headlamp range adjuster is detached from the reflector.
  8. Remove the headlamp levelling actuator through the dipped beam opening (8) and disconnect the electrical connector.
    Fig 3: Removing Headlamp Levelling Actuator Through Dipped Beam Opening
    G09435186Courtesy of SAAB-SCANIA OF AMERICA, INC.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.