Cover Control System, Replacing

Cover control system, replacing

Note! The illustrations in this service information are used for different model years and/or models. Some variation may occur. However, the essential information in the illustrations is always correct.

Removal

Removing the sub-frame
Remove the sub-frame front, see: Replacing the front sub-frame Front Subframe (S60) or Sub-frame front, replacing Sub-Frame Front, Replacing (V70).

Note! Leave the container in place for the next few procedures relating to removal.

Removing level plug/draining plug




Remove the integrated level plug/Torx.




Remove the draining plug.

When the transmission is empty:
- use new gaskets
- lubricate the gaskets. Use ATF-oil
- tighten both. See applicable specifications.





Hint: To prevent leakage, install a plastic plug in the hole.

Removing the cover




Remove torx TX40.
Clean off any sealant from the threads. Use thread tap M8 x 1.25.

Removing cover for control system




Remove the cover.
Use gasket wedge 999 5477 JOINT WEDGE 999 5477 Joint Wedge. Tap the wedge carefully into the joint between the cover and the transmission to ensure that the cover sealing flange is not distorted.

Cleaning cover

Caution! Ensure that no debris enters the transmission.

Clean the gasket residue from the cover and the transmission. Wash the cover thoroughly. Check that the mating surface for the cover is level.

Installation

Cleaning cover




Wipe the cleaned mating surfaces of the cover and the transmission dry. Use Isopropanol
Apply a bead of sealant, P/N 116 1409-6, approximately 3 mm thick on the cover.
Also apply sealant around the screw holes.

Installing cover





Note! Ensure that the sealant is not rubbed when the cover is installed.

Use new screws.

Tighten:
- alternately to light contact
- see applicable specifications.

Installing the sub-frame
Install the sub-frame front. See: Replacing the front sub-frame Front Subframe (S60) or Sub-frame front, replacing Sub-Frame Front, Replacing (V70).

Filling of oil
Top up oil. See: Transmission fluid, replacing Transmission Fluid, Replacing.