Safety Warning

DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.

2004 VolvoFACTORY OEM SERVICE PROCEDURE

Volvo: 2004

Database: CHARM

CHARM manuals were retrieved from a set of DVDs released in late 2013. These manuals are usually the most detailed for the years in which they're available, but occasionally have missing or cut-off images.

C70
- L5-2.3L Turbo VIN 62 B5234T9
- L5-2.4L Turbo VIN 63 B5244T7
S40
- L4-1.9L Turbo VIN 27 B4204T4
- L5-2.4L VIN 38 B5244S4
- L5-2.5L Turbo VIN 68 B5254T3
S60
- L5-2.3L Turbo VIN 53 B5234T3
- L5-2.4L VIN 61 B5244S
- L5-2.4L VIN 64 B5244S6
- L5-2.5L Turbo VIN 59 B5254T2
S60 2.5T AWD L5-2.5L Turbo VIN 59 B5254T2
S60R AWD L5-2.5L Turbo VIN 52 B5254T4
S80
- L5-2.5L Turbo VIN 59 B5254T2
- L6-2.9L Turbo VIN 91 B6294T
- L6-2.9L VIN 92 B6294S2
S80 AWD L5-2.5L Turbo VIN 59 B5254T2
V40 L4-1.9L Turbo VIN 27 B4204T4
V70
- L5-2.3L Turbo VIN 53 B5234T3
- L5-2.4L VIN 61 B5244S
- L5-2.4L VIN 64 B5244S6
- L5-2.5L Turbo VIN 59 B5254T2
V70 2.5T AWD L5-2.5L Turbo VIN 59 B5254T2
V70R AWD L5-2.5L Turbo VIN 52 B5254T4
XC70 L5-2.5L Turbo VIN 59 B5254T2
XC90 L5-2.5L Turbo VIN 59 B5254T2
XC90 AWD
- L5-2.5L Turbo VIN 59 B5254T2
- L6-2.9L Turbo VIN 91 B6294T

Database: LEMON

LEMON manuals were retrieved in late 2025, so they have more up to date technical bulletins for example. However, they tend to be less detailed for older vehicles.

C70
- 2.3 62, Automatic
- 2.3 62, Standard
- 2.4 63
S40
- Base, 1.9 27
- Base, 2.4 38, Automatic
- Base, 2.4 38, Standard
- LSE
- T-5, Automatic
- T-5, Standard
S60
- Base, 2.4 61, Automatic
- Base, 2.4 61, Standard
- Base, 2.4 64
- Base, 2.5 59, AWD
- Base, 2.5 59, FWD
- R
- T-5, Automatic
- T-5, Standard
S80
- Base, 2.5 59, AWD
- Base, 2.5 59, FWD
- Base, 2.9 92
- T-6
- T-6 Premier
V40
- Base
- LSE
V70
- Base, 2.4 61, Automatic
- Base, 2.4 61, Standard
- Base, 2.4 64
- Base, 2.5 59, AWD
- Base, 2.5 59, FWD
- R, Automatic
- R, Standard
- T-5, Automatic
- T-5, Standard
XC70
XC90
- Base, AWD
- Base, FWD
- T-6

Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

• You smell fuel, burning insulation, or see smoke.
• Brakes feel soft, pull hard to one side, or make grinding noises.
• The engine overheats, stalls repeatedly, or misfires under load.
• You are missing required tools, torque specs, or safe lifting equipment.
• You are not confident in the next step or safety outcome.

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