Transmission, Preparations Before Installing

2004 Volvo V70 L5-2.5L Turbo VIN 59 B5254T2SECTION Transmission, Preparations Before Installing





Transmission, preparations before installing

Note! As the illustrations in this service information are used for different model years and / or models, some variation may occur. However, the essential information is always correct.

Checking and transferring components on the transmission




Check that the transmission mating surfaces are absolutely clean.
Lubricate the holes in the transmission (for the guide pins) and the hole for the guide pin for the starter motor. Use a little grease.
If the transmission is new, transfer the collision protection system to the new transmission.

Checking the torque converter




Ensure that the torque converter is as far into the transmission as possible.
Check with a ruler that the distance between the cover and mounting lugs is approximately 14 mm.
Apply a small amount of grease to the guide pin for the torque converter.

Flushing the oil cooler




Place the lower pipe from the oil cooler in a drip pan.
Flush the oil cooler via the upper hose. Use automatic transmission fluid P/N 116 1540-8 (1 liter packaging) and a syringe or similar.

Check the carrier plate




Check that the carrier plate is not damaged or cracked.
To replace the carrier plate see Replacing the carrier plate, B5244T5, AW55-50/51SN, B5254T2, AW55-50/51SN, B5254T2, AW50/51 AWD Service and Repair for S60, V70 gasoline.
To replace the carrier plate see for S80 gasoline.
To replace the carrier plate see for S60 diesel (D5244T/T2).
To replace the carrier plate see for V70 diesel (D5244T/T2).
To replace the carrier plate, see for V70 diesel (D5244T/T2) with transmission AW50AWD.
To replace the carrier plate see for S80 diesel (D5244T/T2).
Check that mating surfaces of the engine are clean. Check that the guide bushings for the transmission are intact and in position.

RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.