Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSVOLVO2004V70 L5-2.4L VIN 64 B5244S6REPAIR AND DIAGNOSISA L L DIAGNOSTIC TROUBLE CODES ( DTC )TESTING AND INSPECTIONMANUFACTURER CODE CHARTSBCM CODES (BRAKE CONTROL MODULE)BCM-0140SIGNAL OUTSIDE ITS PERMITTED RANGE
2004 Volvo V70 L5-2.4L VIN 64 B5244S6
Signal Outside Its Permitted Range
2004 Volvo V70 L5-2.4L VIN 64 B5244S6SECTION Signal Outside Its Permitted Range
Signal outside its permitted range
Checking the connectors
- Ignition off
- Check the brake control module (BCM) and pedal pressure sensor connectors. Check for contact resistance and oxidation
- Reinstall the components, reconnect the connectors etc.
- Ignition on
- Read off the status of the pedal pressure sensor.
The status must be OFF with the brake pedal unaffected and change to ON when the brake pedal is pressed. If the status changes, the cause of the fault was probably contact resistance or oxidation in the control module or in the pedal pressure sensor connectors.
Does the status change?
Yes - Fault Found
No - Checking the wiring
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Checking the wiring
Check the wiring between the pedal pressure sensor:
- terminal #1 and control module terminal #27 (#A27)
- terminal #2 and control module terminal #30 (#A30)
- terminal #5 and control module terminal #28 (#A28).
check for an open-circuit, a short-circuit to ground and a short-circuit to supply voltage.
Remedy as necessary.
Other information
- To connect the breakout box, see Connecting the breakout box, brake control module (BCM) Connecting the Breakout Box, Brake Control Module (BCM)
- To fault-trace the wiring and connections, see Checking wiring and terminals Checking Wiring And Terminals
- To replace the pedal pressure sensor (power brake booster), see Power brake booster, replacing Power Brake Booster, Replacing
- For information about signals, see Signal specification, brake control module (BCM) with DSTC (dynamic stability and traction control) Signal Specification.
Was a fault detected?
Yes - Verification
No - Checking the connectors
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Checking the connectors
- Ignition off
- Connect the breakout box to the cable harness (not control module side).
Connect an ohmmeter between terminals #28 and #27 on the breakout box. When the brake pedal is not depressed the resistance must be infinite. When the brake pedal is depressed the resistance must be 0 ohms.
Connect an ohmmeter between terminals #28 and #30 on the breakout box. When the brake pedal is not depressed the resistance should be 0 ohms. When the brake pedal is depressed the resistance should be infinite.
Replace the power brake booster if the resistance is incorrect.
Other information
- To connect the breakout box, see Connecting the breakout box, brake control module (BCM) Connecting the Breakout Box, Brake Control Module (BCM)
- To replace the power brake booster, see Power brake booster, replacing Power Brake Booster, Replacing.
Was the resistance OK?
Yes - No Fault Found
No - Verification
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Verification
Verification
Verification
Hint: After carrying out the repair, check that the fault has been remedied.
- Ignition off
- Reconnect the connectors, reinstall components etc.
- Test drive the car. See Test Drive Form (DSTC (dynamic stability and traction control) /brake control module), description Test Drive Form (DSTC (Dynamic Stability And Traction Control) /Brake Control Module), Description
- Ignition on.
Read off the status of the diagnostic trouble code (DTC).
Is the status of the diagnostic trouble code (DTC) intermittent?
Yes - VERIFIED
No - VERIFICATION FAILED
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VERIFIED - Fault Found
VERIFICATION FAILED - Fault-tracing information
PAPER - No Fault Found
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Fault-tracing information
Information
Fault-tracing information
The fault should have been detected and remedied. As this is not the case fault-tracing has failed.
Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.
Do you want to exit fault-tracing?
Yes - FAULT-TRACING FAILED
No - Attempt New Test
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FAULT-TRACING FAILED - FAULT-TRACING FAILED
Attempt New Test - Checking the connectors
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RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.