Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
SYS.OK|MANUAL.DBβ LIVE
HOMESERVICE MANUALSVOLVO2004S80 L6-2.9L TURBO VIN 91 B6294TREPAIR AND DIAGNOSISA L L DIAGNOSTIC TROUBLE CODES ( DTC )TESTING AND INSPECTIONMANUFACTURER CODE CHARTSECM CODES (ENGINE CONTROL MODULE)ECM-6814SIGNAL TOO HIGH
2004 Volvo S80 L6-2.9L Turbo VIN 91 B6294T
Signal Too High
2004 Volvo S80 L6-2.9L Turbo VIN 91 B6294TSECTION Signal Too High
Signal too high
Checking the hoses and the turbocharger (TC) control valve
Check that the boost pressure sensor is correctly installed and has not come loose.
Check the intake system for air leakage. Check in particular the hose between the turbocharger (TC) and the throttle unit.
The boost pressure sensor is defective if no fault is found in the above fault-tracing.
Other information:
- To check the intake system for air leakage, see Check for air leaks in the intake system Air Leaks in the Intake System, Checking
- To access or replace the boost pressure sensor, see Temperature and pressure sensor, replacing Service and Repair.
Continue - Verification
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Verification
Verification
Hint: After carrying out the repair, check that the fault has been remedied.
- Ignition off.
- Reinstall connectors, components etc.
- Disconnect the VCT 2000 from the data link connector (DLC).
- Test drive the car and check that high boost pressure is obtained.
- Connect the VCT 2000 to the data link connector (DLC).
Note! Do not switch off the ignition before the VCT 2000 has been connected and the boost pressure has been tested with the smart tool.
Read off the boost pressure fault status.
When the boost pressure has been tested the display should show that the diagnostic is complete.
Is the fault status display as not found ?
Yes - Verification completed
No - Fault-tracing information
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Fault-tracing information
Information
Fault-tracing information
The fault should have been detected and remedied. As this is not the case fault-tracing has failed.
Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.
Do you want to exit fault-tracing?
Yes - Exit Fault-Tracing
No - Attempt New Test
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Attempt New Test - Checking the hoses and the turbocharger (TC) control valve
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.