Signal Too High. Permanent Fault

2004 Volvo S80 L6-2.9L Turbo VIN 91 B6294TSECTION Signal Too High. Permanent Fault





Signal too high. Permanent fault

Checking components and wiring
Check the signal cable between control module terminal #B44 and air conditioning (A/C) relay terminal #4. Check for a short-circuit to supply voltage.

Hint: Use a test lamp with at least a 3 W bulb to determine whether the cable is short-circuited to supply voltage.

Remedy as necessary.

Other information
- To connect the breakout box / access the control module, see Connecting the breakout box, B5254T2 Connecting the Test Box
- For further information about the fuses and relays, see the Wiring Diagram
- For information about signals on 5 cylinder engines, see Signal specification Signal Specification
- For information about signals on 6 cylinder engines, see Signal specification Signal Specification
- Checking wiring and terminals Checking Wiring And Terminals.













Continue - Verification

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Verification




Verification

Hint: After carrying out the repair, check that the fault has been remedied.








- Ignition off.
- Reconnect connectors, reinstall components
- Ignition on.
- Activate air conditioning (A/C) relay.
An "clicking sound" should be heard from the air conditioning (A/C) relay when it is activated.









Does the air conditioning (A/C) relay function?

Yes - Verification completed

No - Fault-tracing information

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Fault-tracing information




Information

Fault-tracing information
The fault should have been detected and remedied. As this is not the case fault-tracing has failed.
Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.

Do you want to exit fault-tracing?

Yes - Exit Fault-Tracing

No - Attempt New Test

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Attempt New Test - Checking components and wiring

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RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.