Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Sand-Blasting (2000-2004): Sand-Blasting
All corrosion products on the panel must be removed before painting. Sand-blasting is a very effective method of doing this, particularly for deep rust damage.
Sand blasting involves spraying aluminum oxide at a very high pressure on the damaged area resulting in a clean panel surface.
The advantage of blasting is that inaccessible places can be cleaned and a soft transition from the panel to the paint is obtained. Sanded surfaces also provide a good base for applying tin filler as well as paint.
Volvo stock a complete set of equipment needed for sand-blasting (998 6410-0), with a variety of nozzles.
| 1 Standard | 9986415-9 |
| 2 Universal | 9986416-7 |
| 3 Grooved attachment | 9986417-5 |
| 4 Rim attachment | 9986418-3 |
| 6 Horizontal flange attachment | 9986420-9 |
| 7 Brush nozzle with internal angle | 9986422-5 |
| 8 Brush nozzle with external angle | 9986423-3 |
| 9 Brush nozzle with inside rectangular notch | 9986424-1 |
| 10 Straight brush nozzle | 9986426-6 |
Spot blaster
The pistol has 7 revolving suction nozzles which have been developed in conjunction with experienced vehicle painters. These various nozzles are airtight in all the difficult corners and edges of the vehicle. The suction nozzles are made of special rubber which can tolerate long periods of blasting. They prevent dust and dirt from being blown around the premises and protect the paintwork around the damaged area at the same time.
It is important to remove the rust by sand-blasting only, as the vehicle's original paintwork is always stronger than paint repairs.
Sand-blasted surfaces should be sanded with P 280 sandpaper and blown clean with compressed air.
NO RELATED
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
Affiliate disclosure: We may earn a commission at no extra cost to you.
When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.