Exhaust Pressure Sensor 1 Or 2, Checking

2012 Volkswagen Jetta TDI, 4D Wagon, Standard TransSECTION Exhaust Pressure Sensor 1 Or 2, Checking

Observe all safety precautions: SAFETY PRECAUTIONS 

View clean working conditions: CLEAN WORKING CONDITIONS 

Prior to repair work, perform a preliminary check to verify the condition. Refer to PRELIMINARY CHECK .

Use only gold-plated terminals when servicing any component with gold-plated electrical harness connector terminals.

See Appropriate Wiring Diagram Information for component locations and connector views.

Special Tools And Workshop Equipment Required 

  • Multimeter
  • Wiring diagram

Test Requirements 

  • The engine control module fuses OK
  • The battery voltage at least 12.5 V
  • All electrical consumers switched off
  • Engine MUST be at room temperature.
  • The ignition switched Off

Test Procedure 

Make sure the engine is at room temperature.

-- Disconnect the Exhaust Pressure Sensor -G450/G451- electrical harness connector.

Checking internal resistance

-- Using a multimeter, measure the resistance between the terminals 1 and 2 of the Exhaust Pressure Sensor -G450/G451-.

Specified value for G450 (sensor 1): 6880 Ω (+/- 500 Ω)

Specified value for G451 (sensor 2): 69.7K Ω (+/- 1000 Ω)

-- Using a multimeter, measure the resistance between the terminals 2 and 3 of the Exhaust Pressure Sensor -G450/G451-.

Specified value for G450 (sensor 1): 4028 Ω (+/- 300 Ω)

Specified value for G451 (sensor 2): 9720 Ω (+/- 300 Ω)

If any specified value was not obtained: 

-- Replace the Exhaust Pressure Sensor -G450/G451-.

If the specified value was obtained: 

Checking the power supply

Switch the ignition ON.

-- Using a multimeter, measure the voltage of the Exhaust Pressure Sensor -G450/G451- harness connector terminal 1 to ground.

Specified value: near 5.01 V.

-- Using a multimeter, measure the voltage of the Exhaust Pressure Sensor -G450/G451- harness connector terminal 3 to ground.

Specified value: near 5.77 V.

-- Using a multimeter, measure the voltage of the Exhaust Pressure Sensor -G450/G451- harness connector terminal 2 to Battery Positive.

Specified value: Battery voltage.

-- Switch the ignition OFF.

If any of the specified values were Not obtained:

Checking wiring

-- Remove the Engine Control Module (ECM) -J623-.

-- Using a multimeter, check the Exhaust Pressure Sensor -G450- electrical harness connector to the Engine Control Module (ECM) -J623- electrical harness T60 connector for resistance. Refer to Appropriate Wiring Diagram information for Pin locations.

Exhaust Pressure Sensor -G450- electrical harness connector terminal Engine Control Module (ECM) -J623- electrical harness connector T94 terminals
1 14
2 79
3 11 (Pin 34 for 2011)
Exhaust Pressure Sensor -G451- electrical harness connector terminal Engine Control Module (ECM) -J623- electrical harness connector T94 terminals
1 14
2 79
3 34

Specified Value: 1.5 Ω Max. 

If The Specified Value Was Not Obtained: 

-- Check the wiring for a short circuit to each other, Battery positive, Ground or high resistance.

-- If necessary, repair the faulty wiring connection.

-- Check the electrical harness connector for damage, corrosion, loose or broken terminals.

If No Malfunction Is Detected In The Wiring And The Voltage Readings Were Not Correct: 

-- Replace the Engine Control Module (ECM) -J623-. Refer to the appropriate Service Information for removal and installation procedures.

Final Procedures 

After repair work, the following work steps must be performed in the following sequence:

  1. Check the DTC memory. Refer to DIAGNOSTIC MODE 03 - READ DTC MEMORY .
  2. If necessary, erase the DTC memory. Refer to DIAGNOSTIC MODE 04 - ERASE DTC MEMORY .
  3. If the DTC memory was erased, generate readiness code. Refer to READINESS CODE .
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.