Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Description And Operation: Condenser
Extract the refrigerant beforehand using the A/C service station VAS 6007A (ROB134APF).
The previously used service stations can still be used, refer to V.A.G workshop equipment information.
To prevent the entry of dampness all components of the refrigerant circuit which have been opened must be sealed with suitable plugs.
Perform following work first:
-- Turn off all electric consumers.
-- Switch off the ignition.
-- Remove the key.
-- Extract the refrigerant using the ROB134APF.
Environmentally hazardous draining of refrigerant is an offense punishable by law.
-- Remove front bumper. Refer to Removal and Installation .
There is a danger of ice-up.
Refrigerant leaks out if refrigerant circuit is not discharged.
Refrigerant must be extracted before opening the refrigerant circuit. If refrigerant circuit is not opened within 10 minutes of extraction, pressure may form in refrigerant circuit due to evaporation. Extract refrigerant once more.
-- Remove refrigerant pipes/hoses at condenser and seal.
- Protective Grate
- Only for vehicles with rough terrain equipment.
- Only in vehicles with "Showa" condenser.
- Position protective grate from below on the 2nd rib.
- Clip
- Quantity: 8
- Condenser
- Secure to radiator with 4 bolts.
- Sealing strips
- Adhere the upper sealing strips from above onto the 6th row of fins on the condenser before installing.
- Adhere the lower sealing strips from below onto the 1st row of fins on the condenser before installing.
- Adhere the side sealing strips from below onto the condenser collector from the 1st row of fins before installing.
- Spacer NOTE:
Spacer is only installed in vehicles with gasoline engine!
- Screw
- 5 Nm
- Radiator
- Screws
- 5 Nm
- Quantity: 4
- Fluid Reservoir With Dryer Cartridge
- Removing and installing, refer to FLUID RESERVOIR WITH DRYER CARTRIDGE .
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.