Part IV: Notes

2004 Volkswagen Passat GL, 4D Sedan, 2.0 E, AutomaticSECTION Notes
Fig 1: Engine Overview (Part 4)
GW00005030Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - 45 Nm

2 - Hood

3 - Bracket

  • For vacuum reservoir and Wastegate bypass regulator valve -N75-

4 - Cylinder block

5 - Bracket

  • For fuel filter

6 - Bolt

7 - 10 Nm

8 - Seal

  • Replace

9 - Oil filter bracket

  • Assembly overview β†’ Part IIΒ 

10 - 15 Nm plus an additional 1 /4 turn (90Β°)

  • Replace
  • First, fasten upper left and lower right bolts, then tighten all four bolts in a diagonal sequence

11 - Engine speed (RPM) sensor

12 - Connection

  • For thermostat

13 - 15 Nm

14 - O-ring

  • Replace

15 - Coolant thermostat

16 - 45 Nm

17 - Bracket

  • For Generator, ribbed belt tensioning element, viscous fan clutch and power steering pump

18 - Oil pan

19 - 15 Nm

  • Use hex ball socket T10058 to remove and install two rear bolts on transmission
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.