Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSVOLKSWAGEN2002GOLF GLS, 2.0 K, STANDARDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT VARIANT/TRIMSECTION 17 (1.9L - TDI AND TDI PD GENERIC SCAN TOOL, ENGINE CODE(S): ALH, BEW (A4 PLATFORM))23 DIESEL FUEL INJECTIONCHECKING COMPONENTSEXHAUST GAS RECIRCULATION (EGR) COOLER SWITCH-OVER VALVE, CHECKINGTEST SEQUENCE
2002 Volkswagen Golf GLS, 2.0 K, Standard
Test sequence
2002 Volkswagen Golf GLS, 2.0 K, StandardSECTION Test sequence
WARNING: This page is about a different variant/trim than selected.
- Disconnect 2-pin connector from Exhaust Gas Recirculation (EGR) Cooler Switch-over Valve -N345-, Overview of component locations. Refer to item 4 in Component Locations, overview (vehicles with engine code BEW)Β .
- Measure resistance between sensor terminals 1 + 2:
Specified value: 14 to 40 Ξ©
If specified value is not obtained:
- Replace Exhaust Gas Recirculation (EGR) Cooler Switch-over Valve -N345-. Refer to item 4 in Component Locations, overview (vehicles with engine code BEW)Β , overview of component locations.
- Erase DTC memory of control module for Diesel-Direct fuel injection system. Refer to Diagnostic mode 4: Reset/erase diagnostic dataΒ .
- Generate readiness code.
If specified value is obtained:
- Connect test box to control module wiring harness. Refer to Test box, connecting for wiring testΒ .
- Connect adapter cable (V.A.G 1598/39-2) to test box (V.A.G 1598/42).
- Check for open circuits in wires between test box and connector according to wiring diagram.
Terminal 1 + chassis Ground (GND)
Terminal 2+socket 15
Wire resistance: max. 1.5 Ξ©
- Check wires for short circuit to B+ or Ground (GND).
Specified value: β Ξ©
If no malfunctions are found in wires:
- Replace Diesel Direct Fuel Injection (DFI) Engine Control Module (ECM) -J248-. Refer to Control module for Diesel-Direct Fuel Injection System, replacingΒ .
- Generate readiness code.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.