Inspection Procedure

2009 Toyota Camry HybridSECTION Inspection Procedure
  1. INSPECT FUSE (AM2) 
    1. Remove the AM2 fuse from the engine room J/B.
    2. Measure the resistance of the fuse.

    Standard resistance: 

    Below 1 Ω 

    NG: REPLACE FUSE 

    OK: Go to Next Step 

  2. CHECK CONNECTORS 
    1. Check that the connectors are securely connected and the terminals are not deformed or loose.

    OK: 

    The connectors are securely connected and the terminals are not deformed or loose. 

    NG: REPAIR OR REPLACE CONNECTORS 

    OK: Go to Next Step 

  3. CHECK WIRE HARNESS (MAIN BODY ECU - BATTERY) 
    1. Disconnect the E6 and E7 ECU connectors.
    2. Measure the voltage according to the value (s) in the table below.

    Standard voltage 

    VOLTAGE SPECIFICATION

    Tester Connection (Symbols) Condition Specified Condition
    E7-6 (AM1) - Body ground Always 10 to 14 V
    E6-1 (AM2) - Body ground Always 10 to 14 V
    Fig 1: Identifying Wire Harness (Main Body ECU - Battery)
    G04975574Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: Go to Next Step 

  4. CHECK WIRE HARNESS (MAIN BODY ECU - BODY GROUND) 
    1. Disconnect the IF and IM ECU connectors.
    2. Measure the resistance according to the value (s) in the table below.

    Standard resistance 

    RESISTANCE SPECIFICATION

    Tester Connection (Symbols) Condition Specified Condition
    IF-10 (GND1) - Body ground Always Below 1 Ω
    IM-9 (GND2) - Body ground Always Below 1 Ω
    Fig 2: Identifying Wire Harness (Main Body ECU - Body Ground)
    G04975646Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: Go to Next Step 

  5. INSPECT RELAY (IG2 RELAY) 
    1. Remove the IG2 relay from the engine room R/B No. 2.
    2. Measure the resistance according to the value (s) in the table below.

    Standard resistance 

    RESISTANCE SPECIFICATION

    Tester Connection Specified Condition
    3-5 10 kΩ or higher
    3-5 Below 1 Ω (When battery voltage is applied to terminals 1 and 2)
    Fig 3: View Of Relay (IG2 Relay)
    G04975652Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG: REPLACE RELAY 

    OK: Go to Next Step 

  6. CHECK WIRE HARNESS (ENGINE ROOM R/B - MAIN BODY ECU AND BODY GROUND) 
    1. Remove the IG2 relay from the engine room R/B.
      Fig 4: Identifying IG2 Relay From Engine Room R/B Connector Terminals
      G05009264Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the E6 ECU connector.
    3. Measure the resistance according to the value (s) in the table below.

      Standard resistance 

      RESISTANCE SPECIFICATION

      Terminal No. (Symbol) Specified Condition
      Engine Room R/B IG2 relay terminal 1 - E6-11 (IG2D) Below 1 Ω
      Engine Room R/B IG2 relay terminal 2 - Body ground Below 1 Ω
      E6-11 (IG2D) - Body ground 10 kΩ or higher

      NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

      OK: Go to Next Step 

  7. INSPECT RELAY (IG1 RELAY) 
    1. Remove the IG1 relay from the instrument panel J/B.
    2. Measure the resistance according to the value (s) in the table below.

    Standard resistance 

    RESISTANCE SPECIFICATION

    Tester Connection Specified Condition
    3-5 10 kΩ or higher
    3-5 Below 1 Ω (When battery voltage is applied to terminals 1 and 2)
    Fig 5: View Of Relay (IG1 Relay)
    G04975576Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG: REPLACE RELAY 

    OK: Go to Next Step 

  8. CHECK WIRE HARNESS (INSTRUMENT PANEL J/B - MAIN BODY ECU) 
    1. Disconnect the II J/B connector.
      Fig 6: Identifying Wire Harness (Instrument Panel J/B - Main Body ECU)
      G04975577Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the E7 ECU connector.
    3. Measure the resistance according to the value (s) in the table below.

    Standard resistance 

    RESISTANCE SPECIFICATION

    Terminal No. (Symbol) Condition Specified Condition
    II-9 - E7-3 (IG1D) Always Below 1 Ω
    E7-3 (IG1D) - Body ground Always 10 kΩ or higher

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: Go to Next Step 

  9. CHECK WIRE HARNESS (INSTRUMENT PANEL J/B - BATTERY AND BODY GROUND) 
    1. Disconnect the IF and IA J/B connectors.
    2. Measure the resistance according to the value (s) in the table below.

      Standard resistance 

      RESISTANCE SPECIFICATION

      Terminal No. Condition Specified Condition
      IF-10 - Body ground Always Below 1 Ω
    3. Measure the voltage according to the value (s) in the table below.

    Standard voltage 

    VOLTAGE SPECIFICATION

    Terminal No. Condition Specified Condition
    IA-1 - Body ground Always 10 to 14 V
    Fig 7: Identifying Wire Harness (Instrument Panel J/B - Battery And Body Ground)
    G04975578Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: Go to Next Step 

  10. INSPECT INSTRUMENT PANEL J/B 
    1. Measure the resistance according to the value (s) in the table below.
    Fig 8: Identifying Instrument Panel J/B
    G04975579Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Standard resistance 

    RESISTANCE SPECIFICATION

    Terminal No. Condition Specified Condition
    IF-10 - IG1 relay terminal-1 Always Below 1 Ω
    II-9 - IG1 relay terminal-2 Always Below 1 Ω
    IF-10 - Body ground Always 10 kΩ or higher
    II-9 - Body ground Always 10 kΩ or higher

    OK: REPLACE MAIN BODY ECU 

    NG: REPLACE INSTRUMENT PANEL J/B 

RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.