Water Pump: Installation

2004 Toyota Matrix XR, FWD, StandardSECTION Installation
WARNING: This page is about a different car, the 2002 Lexus LS 430. However, it is still accessible from the selected car via links, so may be relevant.
  1. Ensure all sealing surfaces are clean. Install NEW "O" ring on water by-pass pipe on intake housing. Coat "O" ring with soapy water and install water by-pass pipe to water pump. Using a NEW gasket, install water pump. Install retaining bolts and nuts, and tighten to specification. See TORQUE SPECIFICATIONSΒ .
  2. Apply a continuous bead of silicone sealant to groove in mounting surface of water intake housing. Install NEW "O" ring on water intake housing, and lubricate "O" ring with soapy water.
  3. Push water intake housing end into water pump opening. Connect by-pass hose to water intake housing. Install water intake housing assembly. Install the 2 water intake housing bolts in their correct location. See Fig 1. Tighten bolts to specification. See TORQUE SPECIFICATIONSΒ .
  4. To install remaining components, reverse removal procedure. Fill and bleed cooling system. See COOLING SYSTEM BLEEDINGΒ .
Fig 1: Identifying Water Inlet Housing Bolt Lengths
G00006479Courtesy of Β© TOYOTA, LICENSE AGREEMENT TMS1002
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.