Removal & Installation: Engine: Installation

2004 Toyota Matrix XR, FWD, StandardSECTION Installation
WARNING: This page is about a different car, the 2002 Lexus LS 430. However, it is still accessible from the selected car via links, so may be relevant.
  1. Apply Three Bond 1234 to threads of drive plate bolts. Install drive plate with front and rear spacers on crankshaft and tighten bolts to specification in 2 steps. See TORQUE SPECIFICATIONSΒ . Install transmission to engine. Apply Three Bond 1234 to threads of torque converter bolts and install the Black colored bolt first. Install flywheel access cover.
  2. Install front suspension crossmember to engine. Using a chain hoist, lift engine and transmission assembly into vehicle. Connect front suspension crossmember to body. Install rear mounting crossmember to body. Remove chain hoist from engine.
  3. Connect lower control arm to steering knuckle. Connect height level sensor linkage lower control arms. Connect shock absorbers to lower control arms. Install front stabilizer bar. Install sliding yoke to intermediate steering shaft. Install power steering hoses to steering gear.
  4. Install driveshaft. Apply grease to center flexible bushing in ends of driveshaft before installing. Ensure driveshaft flange reference marks align. Using NEW gaskets and retaining nuts, install TWCs on exhaust manifolds. Install front and center exhaust pipes and tail pipes.
  5. To complete installation, reverse removal procedure. Adjust control cables. Fill crankcase with engine oil. Fill and bleed cooling system. See COOLING SYSTEM BLEEDINGΒ .
Fig 1: Identifying Components & Locations (1 Of 14)
G00295003Courtesy of Β© TOYOTA, LICENSE AGREEMENT TMS1002
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.