Disassembly and Reassembly

2000 Toyota RAV4 2-Door 2WD L4-2.0L (3S-FE)SECTION Disassembly and Reassembly

DISASSEMBLY






Toyota does not list a removal and installation procedure for the FUEL VENT TUBE WITH GAUGE ASSEMBLY.

1. DISCONNECT FUEL PUMP CONNECTOR

2. REMOVE FUEL PUMP FROM FUEL PUMP BRACKET
a. Disconnect the ground strap from the fuel pump clamp.






b. Pull off the lower side of the fuel pump from the pump bracket.
c. Disconnect the fuel hose from the fuel pump, and remove the fuel pump.
d. Remove the rubber cushion from the fuel pump.

3. REMOVE FUEL PUMP CLAMP

4. REMOVE FUEL PUMP FILTER FROM FUEL PUMP






a. Using a small screwdriver, remove the clip.
b. Pull out the pump filter.

REASSEMBLY






1. INSTALL FUEL PUMP FILTER TO FUEL PUMP
Install the pump filter with a new clip.

2. INSTALL FUEL PUMP CLAMP

3. INSTALL FUEL PUMP TO FUEL PUMP BRACKET
a. Install the rubber cushion to the fuel pump.
b. Connect the fuel hose to the fuel pump.
c. Connect the lower side of the fuel pump to the pump bracket.
d. Connect the ground strap to the fuel pump clamp.

4. CONNECT FUEL PUMP CONNECTOR
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.