Extension Case: Installation

2022 Subaru Impreza Base, 4D Sedan, Automatic CVT TransSECTION Installation
WARNING: This page is about a different car, the 2022 Subaru Crosstrek. However, it is still accessible from the selected car via links, so may be relevant.
  1. Check the projection (A) of the knock pins.
    NOTE:

    When attached on the extension case side, install on the transmission case side.Β 

    G13936073Courtesy of SUBARU OF AMERICA, INC.

    Specification:Β 

    8.5 - 9.5 mm (0.33 - 0.37 in)

    G13936074Courtesy of SUBARU OF AMERICA, INC.
  2. Confirm that the shaft (A), parking pawl (B) and return spring (C) are firmly attached.
    G13936075Courtesy of SUBARU OF AMERICA, INC.
  3. Perform the following operations when replacing the extension case.
    1. Select the transfer driven gear shim. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 CROSSTREK)>TRANSFER CLUTCH>INSTALLATIONΒ .
    2. Select the transfer drive gear shim. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 CROSSTREK)>REDUCTION DRIVEN GEAR>INSTALLATIONΒ .
  4. Install a new seal ring.
    NOTE:
    • Apply CVTF to the seal rings.Β 
    • Do not stretch the seal ring more than necessary.Β 
    G13936072Courtesy of SUBARU OF AMERICA, INC.
  5. Install a new O-ring.
    NOTE:

    Apply CVTF to the O-rings.Β 

    G13936071Courtesy of SUBARU OF AMERICA, INC.
  6. Using vaseline, set the transfer driven gear shim and transfer drive gear shim.
    G13936078Courtesy of SUBARU OF AMERICA, INC.
  7. Apply liquid gasket to the mating surface of the transmission case as shown in the figure, and temporarily install the extension case and transmission hanger (A).
    CAUTION:

    Be careful not to damage the oil seal of the extension case.Β 

RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.