Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Intermediate Case: Installation
- Clean the mating surface of intermediate case and transmission case.
- Face the O-ring side of the CVTF filter to the intermediate case side, and install the CVTF filter.CAUTION:
- Apply sufficient amount of CVTF to the O-rings in order to avoid damage and deformation.
- Use SUBARU genuine CVTF.
- Install a new O-ring to the transmission case.CAUTION:
- Before installing O-rings, apply sufficient amount of CVTF to avoid damage and deformation.
- Use SUBARU genuine CVTF.
- Be careful not to incorrectly install or fail to install O-rings and other such parts.
- Apply liquid gasket to intermediate case mating surface seamlessly, and temporarily install it.
Liquid gasket:Β
THREE BOND 1215B or equivalent
- Install the transmission hanger, and tighten the intermediate case mounting bolts.
Tightening torque:Β
25 N.m (2.5 kgf-m, 18.4 ft-lb)
- Install the transfer reduction driven gear. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>Transfer Reduction Driven Gear>INSTALLATIONΒ .
- Install the transfer clutch. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>Transfer Clutch>INSTALLATIONΒ .
- Install the rear drive shaft. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>Rear Drive Shaft>INSTALLATIONΒ .
- Install the parking pawl. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>Parking Pawl>INSTALLATIONΒ .
- Install the extension case. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>Extension Case>INSTALLATIONΒ .
- Install the transmission body. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>Transmission Assembly>INSTALLATIONΒ .
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.
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