2002 Subaru Forester BaseFACTORY OEM SERVICE PROCEDURE

Universal Joint: Installation

  1. Install universal joint.
    1. Align bolts hole on the long yoke side of universal joint with the cutout at the serrated section of shaft end, and insert universal joint.
    2. Align bolt hole on the short yoke side of universal joint with the cutout at the serrated section of gearbox assembly. Lower universal joint completely.
    3. Temporarily tighten bolt on the short yoke side. Raise universal joint to make sure the bolt is properly passing through the cutout at the serrated section.
    4. Tighten bolt on the long yoke, then that on the short yoke side.
    1. Tightening torque:  24 N.m (2.4 kgf-m, 17.4 ft-lb)
    CAUTION:
    • Make sure that universal joint bolt is tightened through notch in shaft serration. 
    • Excessively large tightening torque of universal joint bolts may lead to heavy steering wheel operation. 
    1. Standard clearance between gearbox to DOJ:  Over 15 mm (0.59 in)
  2. Lower the vehicle.
  3. Align center of roll connector. Refer to AIR BAG RESTRAINT SYSTEMS
    CAUTION: Ensure that front wheel are set straight forward direction. 
  4. Install steering wheel and airbag module. Refer to INSTALLATION  , Steering Wheel.
    WARNING: Always refer to AIR BAG RESTRAINT SYSTEMS before performing airbag module service. Refer to AIR BAG MODULES and REMOVAL & INSTALLATION , Driver's Airbag Modules.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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