Installation [06/2015 - ]: Procedure

1. Coat a new O-ring with gear oil.
2. Install the O-ring to the speedometer driven hole cover sub-assembly.
3. Install the speedometer driven hole cover sub-assembly to the front transaxle case with the bolt.

   Torque: 11.3 N*m (115 kgf*cm, 8 ft.*lbf) 

1. Install the wire harness clamp bracket to the manual transmission case with the bolt.

   Torque: 12.5 N*m (127 kgf*cm, 9 ft.*lbf) 

Refer to PROCEDURE - Step 4

Refer to PROCEDURE - Step 5

Refer to PROCEDURE - Step 6

Refer to PROCEDURE - Step 7

1. Install the clutch flexible hose bracket to the manual transmission case with the bolt.

   Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

Refer to PROCEDURE - Step 8

1. Install the rear engine mounting bracket to the front transaxle case with the 4 bolts.

   Torque: 45 N*m (459 kgf*cm, 33 ft.*lbf) 

1. Clean the bolts and installation holes in the engine mounting bracket LH.
2. Apply adhesive to 2 or 3 threads on the ends of the 4 bolts.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a

   Adhesive

   Adhesive

   Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

   NOTE:

   In order to ensure proper installation of the 4 bolts, apply adhesive to the 4 bolts and install them within 10 minutes of adhesive application.

3. Install the engine mounting bracket LH to the manual transmission case with the 4 bolts.

   Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf) 

1. Install the front engine mounting bracket to the front transaxle case with the 4 bolts.

   for Green Bolt 

   Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf) 

   for Silver Bolt 

   Torque: 45 N*m (459 kgf*cm, 33 ft.*lbf) 

1. Check that the 2 knock pins are installed on the engine assembly before installing the manual transaxle assembly.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a

   Knock Pin

2. Align the input shaft with the clutch disc and install the manual transaxle assembly to the engine assembly.
3. Temporarily install the bolt (A).

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

4. Install the bolt (B), then fully tighten the bolt (A).

   for Flange Bolt 

   Torque: 37 N*m (377 kgf*cm, 27 ft.*lbf) 

   for Bolt with Washer 

   Torque: 33 N*m (337 kgf*cm, 24 ft.*lbf) 

5. Install the 5 bolts.

   for Flange Bolt 

   Torque: 37 N*m (377 kgf*cm, 27 ft.*lbf) 

   for Bolt with Washer 

   Torque: 33 N*m (337 kgf*cm, 24 ft.*lbf) 

   NOTE:

   • Make sure that the wire harness or similar items are not pinched between the contact surfaces.
   • Do not forcibly pry on the manual transaxle assembly when installing it to the engine assembly.
   • Do not apply excessive force to the manual transaxle assembly as this will break the input shaft.
   • Make sure that the 2 knock pins fit securely into the holes when installing the manual transaxle assembly to the engine assembly.
   • Make sure that the contact surfaces of the engine assembly and manual transaxle assembly are flat against each other before tightening the bolts.

1. Connect the back-up light switch assembly connector.
2. Engage the clamp to connect the wire harness to the rear engine mounting bracket.
3. Engage the clamp to connect the wire harness to the wire harness clamp bracket.

Refer to PROCEDURE - Step 1

Refer to PROCEDURE - Step 18

Refer to PROCEDURE - Step 19

Refer to INSTALLATION [06/2015 - ]