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HOMESERVICE MANUALSSCION2016IM AUTOMATIC CVT TRANSREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT VARIANT/TRIMSECTION 1 (M/T CLUTCH - SERVICE INFORMATION)CLUTCH UNITINSTALLATION [06/2015 - ]PROCEDURE
2016 Scion iM Automatic CVT Trans

Installation [06/2015 - ]: Procedure

2016 Scion iM Automatic CVT TransSECTION Procedure
WARNING: This page is about a different variant/trim than selected.
  1. INSTALL CLUTCH DISC ASSEMBLY 
    GTY438667Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *1 Clutch Disc Assembly
    *a Flywheel Sub-assembly Side
    1. Insert SST into the clutch disc assembly, then insert them both into the flywheel sub-assembly.
      • SST: 09301-00210 
      NOTE:

      Insert the clutch disc assembly in the correct direction.

  2. INSTALL CLUTCH COVER ASSEMBLY 
    GTY493454Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a Temporarily
    *b Matchmark
    1. Align the matchmark on the clutch cover assembly with the one on the flywheel sub-assembly.
    2. Following the procedure shown in the illustration, fully tighten the 6 bolts in order, starting with the bolt located near the knock pin at the top.
      • SST: 09301-00210 

      Torque: 19.1 N*m (195 kgf*cm, 14 ft.*lbf) 

      HINT: 

      • Following the order in the illustration, fully tighten the bolts evenly one at a time.
      • Move SST up and down, right and left lightly after checking that the clutch disc assembly is in the center, and fully tighten the bolts.
  3. INSPECT AND ADJUST CLUTCH COVER ASSEMBLY 
    1. Using a dial indicator with a roller instrument, check the diaphragm spring tip alignment.
      GTY486491Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Maximum Non-alignment

      0.5 mm (0.0197 in.)

    2. If the alignment is not as specified, using SST, adjust the diaphragm spring tip alignment.
      GTY488515Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09333-00013 
  4. INSTALL CLUTCH RELEASE WITH BEARING CYLINDER ASSEMBLY 
    1. Temporarily install the clutch release cylinder to bleeder tube to a new clutch release with bearing cylinder assembly.
      GTY174226Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Clean and degrease all installation surfaces for the clutch release with bearing cylinder assembly.
    3. Install the clutch release with bearing cylinder assembly to the front transaxle case with 3 new bolts.

      Torque: 22.5 N*m (229 kgf*cm, 17 ft.*lbf) 

      NOTE:
      • The clutch release with bearing cylinder assembly and installation bolts cannot be reused and must be replaced with new ones.
      • Clean and degrease all installation surfaces and make sure that the clutch release with bearing cylinder assembly fits securely with the manual transaxle assembly during installation. The first bolt should be tightened by hand while holding the clutch release with bearing cylinder assembly.
      • Ensure that none of the clutch spline grease adheres to the clutch release with bearing cylinder assembly.
      • The clutch release with bearing cylinder assembly cannot be disassembled.
    4. Install the clutch tube boot to the front transaxle case.
    5. Temporarily install the clutch release cylinder to bleeder tube to the clutch release bleeder sub-assembly.
      GTY453681Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Temporarily install the clutch release bleeder sub-assembly to the manual transmission case with the 2 bolts.
    7. Using a 10 mm union nut wrench, install the clutch release cylinder to bleeder tube to the clutch release with bearing cylinder assembly.
      GTY487475Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Torque Wrench Fulcrum Length

      Specified tightening torque 

      Torque: 15.2 N*m (155 kgf*cm, 11 ft.*lbf) 

      HINT: 

      • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

        Refer to PRECAUTION [06/2015 - ]

      • When using a 10 mm union nut wrench (fulcrum length of 22 mm (0.866 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)):

        13.4 N*m (137 kgf*cm, 10 ft.*lbf)

    8. Apply clutch spline grease to the input shaft splines.
      GTY438902Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Clutch Spline grease

      Grease

      Toyota Genuine Clutch Spline Grease or equivalent

  5. REMOVE CLUTCH RELEASE BLEEDER SUB-ASSEMBLY 
    1. Disconnect the clutch release cylinder to bleeder tube from the clutch release bleeder sub-assembly.
      GTY453681Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 bolts and clutch release bleeder sub-assembly from the manual transmission case.
  6. INSPECT CLUTCH PIPE LINE 
    GTY486800Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Using SST, apply pressure of 100 kPa (1.0 kgf/cm2 , 15 psi) to the clutch pipe location shown in the illustration and confirm that pressure is maintained for 15 seconds or more.
      • SST: 09992-00242 

      If the pressure drops, replace the clutch release cylinder to bleeder tube.

  7. INSTALL CLUTCH RELEASE BLEEDER SUB-ASSEMBLY 
    1. Temporarily install the clutch release cylinder to bleeder tube to the clutch release bleeder sub-assembly.
      GTY453681Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the clutch release bleeder sub-assembly to the manual transmission case with the 2 bolts.

      Torque: 16.7 N*m (170 kgf*cm, 12 ft.*lbf) 

    3. Using a 10 mm union nut wrench, install the clutch release cylinder to bleeder tube.
      GTY487992Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Torque Wrench Fulcrum Length

      Specified tightening torque 

      Torque: 15.2 N*m (155 kgf*cm, 11 ft.*lbf) 

      HINT: 

      • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

        Refer to PRECAUTION [06/2015 - ]

      • When using a 10 mm union nut wrench (fulcrum length of 22 mm (0.866 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)):

        13.4 N*m (137 kgf*cm, 10 ft.*lbf)

  8. INSTALL BLEEDER CLUTCH RELEASE TUBE 
    1. Install the 2 clamps to the bleeder clutch release tube.
    2. Using a 10 mm union nut wrench, connect the bleeder clutch release tube to the clutch release bleeder sub-assembly.
      GTY492405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Torque Wrench Fulcrum Length

      Specified tightening torque 

      Torque: 15.2 N*m (155 kgf*cm, 11 ft.*lbf) 

      HINT: 

      • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

        Refer to PRECAUTION [06/2015 - ]

      • When using a 10 mm union nut wrench (fulcrum length of 22 mm (0.866 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)):

        13.4 N*m (137 kgf*cm, 10 ft.*lbf)

    3. Install the bleeder clutch release tube to the manual transmission case with the 2 bolts.

      Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

  9. INSTALL MANUAL TRANSAXLE ASSEMBLY 

    Refer to INSTALLATION [06/2015 - ]

RENDER: 1.0x

NO RELATED

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