Installation Procedure

2000 Saturn LS2 AutomaticSECTION Installation Procedure
IMPORTANT: J 41228Β  must be used in order to install the sleeve to the correct depth.
G00615595Courtesy of GENERAL MOTORS CORP.
  1. Use J 41228Β  to install a NEW sleeve on the output axle shaft.
  2. Install the collet into the output shaft snap ring groove with the collet attached to the threaded collet shaft.
  3. Place the NEW sleeve over the collet.
  4. Install the bearing and nut onto the threaded collet shaft
  5. Hold the collet shaft while tightening the nut in order to press the sleeve onto the output shaft.
  6. Remove the J 41228Β  .
    G00615592Courtesy of GENERAL MOTORS CORP.
  7. Install two NEW snap rings on the stub shaft.
  8. Apply grease to the output shaft splines.
    G00615596Courtesy of GENERAL MOTORS CORP.
  9. IMPORTANT: Important: J 41102-1AΒ  must be used in order to install the axle seal to the correct depth.
  10. Install a NEW seal (1). Use the J 41102-1AΒ  (3) with GE-8092Β  (2) . Lubricate the seal lip with transmission fluid.
    GM104558Courtesy of GENERAL MOTORS CORP.
  11. IMPORTANT: Carefully guide the axle shaft past the lip seal. Do not allow the shaft splines to contact any portion of the seal lip surface, otherwise damage to the seal will occur.
  12. Install the stub shaft into the transmission. Use a mallet to fully seat the shaft.
  13. Install the drive axle assembly. Refer to: REMOVAL & INSTALLATION
  14. Lower the vehicle.
  15. Inspect the oil level. Refer to CHECKING FLUID LEVELSΒ .
  16. Inspect the shaft and the seal for leaks.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.