61 13 Special tools for wiring harness repairs

Special tools required: 

• 12 1 080
• 61 0 200
• 61 0 210
• 61 0 220
• 61 0 230
• 61 0 300
• 61 0 400
• 61 1 190
• 61 4 320
• 61 9 041
• 61 9 044

Release and press-out tool: 

• Special tool 61 0 300
• Special tool 61 0 400 (MINI N12/N14)

Fig 1: Identifying Special Tool (61 0 400)

Courtesy of BMW OF NORTH AMERICA, INC.

Cutting to length and stripping insulation from cables: 

• CUTTING CABLES TO LENGTH AND STRIP INSULATION 
  Fig 2: Identifying Harness Wire Cutting Tool

  Courtesy of BMW OF NORTH AMERICA, INC.

Crimping stop parts (small contacts)

• Special tool 61 4 320
  1. Tool without crimping head
  2. (STRIPPING INSULATION AND CUTTING FIBRE-OPTIC CABLES TO LENGTH) 
  3. (CRIMPING FIBRE-OPTIC CABLE CONTACTS) 
  4. (CRIMPING MQS CONTACTS) 
  5. (CRIMPING MPQ CONTACTS) 
  6. Replacement blade (face-cutting fibre-optic cables)
  7. Replacement blade with tool (insulation stripping unit) (not shown)
  8. Universal crimping head (not shown)
  Fig 3: Identifying Crimping Stop Parts (Small Contacts)
  Courtesy of BMW OF NORTH AMERICA, INC.

Crimping stop parts (large contacts)

• Special tool 61 0 200 (crimping set)
• Special tool 61 0 210 (matrix set
• Special tool 61 0 220 (matrix set SLK 2.8)
• Special tool 61 0 230 (matrix set MAK 8/DFK4)

Fig 4: Identifying Crimping Stop Tool Kit (Large Contacts)

Courtesy of BMW OF NORTH AMERICA, INC.

Crimping antenna elbow plugs

• Special tool 61 9 041 (pliers)
• Special tool 61 9 044 (matrix)
Fig 5: Identifying Special Tool (61 9 044) And (61 9 041)
Courtesy of BMW OF NORTH AMERICA, INC.

• Antenna elbow plug on radio receiver

Repair kit for ignition cables and for crimping fan connector receptacles 4 mm ²

• Special tool 12 1 080
Fig 6: Identifying Special Tool Kit
Courtesy of BMW OF NORTH AMERICA, INC.

Handling: 

• CRIMPING STOP PARTS (CONTACTS) 

Repairing ribbon cables

• Special tool 61 1 190
Fig 7: Identifying Special Tool (61 1 190)
Courtesy of BMW OF NORTH AMERICA, INC.

Handling: 

• REPAIRING RIBBON CABLES