Remove/Install Alternator - AR15.40-P-5032MNI

2021 Mercedes Benz GT 53 AMGSECTION Remove/Install Alternator - AR15.40-P-5032MNI

Engine 177.9 in model 290 

Fig 1: Alternator Components Location - Engine 177.9 In Model 290
G16559290Courtesy of MERCEDES-BENZ USA
G16559291Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
Notice  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
Notice  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
REMOVINGINSTALLING Remove/install     
1 Disconnect ground line from battery.   AR54.10-P-0003FR
2 Remove guide pulley for poly-V-belt of alternator (G2).   AR13.20-P-0011MNI
3 Release and disconnect electrical connector (3).    
4 Remove contact protection of nut (4).    
5 Remove electrical line B+ (5) from alternator (G2). TORQUE SPECIFICATION Nut, positive line to alternator *BA15.40-P-1003-01T 
6 Remove screw (1). INSTALLATION IMPORTANT : Tighten screw (1) slightly by hand.  
7 Remove front bumper.   AR88.20-P-2000FR
8 Release and disconnect electrical connectors (6).    
9 Remove screws (7) and remove radiator shutters (8).    
10 Remove screws (9) and remove struts (10). TORQUE SPECIFICATION Bolt strut to cross member *BA62.30-P-1003-01H 
11 Remove cable strap (11) from right underfloor paneling bracket (12) and remove underfloor paneling brackets (12) in downward direction.    
12 Remove air duct segment (13).    
13 Remove radiator package from radiator mounting brackets and push upwards. INSTALLATION IMPORTANT : Wet lower retaining lugs of radiator package with lubricant.
Antifriction paste, rubber parts 2.5 kg, DBL 6867.00
*BR00.45-Z-1002-06A 
14 Remove alternator (G2) downward.    
15 Install in the reverse order.    
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
16 Perform engine test run; while doing so, check alternator (G2) for proper operation.   AR15.40-P-5001MNI 
ALTERNATOR

Number Designation Engine 177
BA15.40-P-1003-01T Nut, positive line to alternator Nm 16
CROSS MEMBER AND FRONT REINFORCEMENT

Number Designation Model 290
BA62.30-P-1003-01H Bolt, strut to cross member M8 Nm 20
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1002-06A Antifriction paste, rubber parts 2.5 kg, DBL 6867.00 A 000 989 01 60
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.