Washer Assembly Note

2010 Mazda 5 Sport, 2.3 L, StandardSECTION Washer Assembly Note
WARNING: This page is about a different car, the 2004 Mazda RX-8. However, it is still accessible from the selected car via links, so may be relevant.
  1. Assemble the side gear, thrust washer, pinion gear, and the pinion shaft to the gear case.
  2. Install the dial gauge with the measuring probe of the dial gauge attached perpendicularly to the end of one of the pinion gear teeth.
  3. Fig 1: Locating Dial Gauge Attached To Pinion Gear Teeth
    G01345101Courtesy of MAZDA MOTORS CORP.
  4. Fix either one of the side gears.
  5. Move the pinion gear and measure the backlash at the pinion gear top.
    • If it is not within the specification, adjust by choosing the proper washer.

Standard 

0.03-0.15 mm (0.001-0.005 in) (MT) 

0.1 mm (0.004 in) or less (AT) 

Washers (MT) 

Washers (AT) 

Fig 2: Washer Identification (MT)
G01345099Courtesy of MAZDA MOTORS CORP.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.