Transfer Case

2021 Ford Edge SE, 4WDSECTION Transfer Case
WARNING: This page is about a different car, the 2021 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.

For information on Ford Color Coded Illustrations refer to OEM COLOR CODING .

  1. With the vehicle in Neutral, position it on a hoist. Refer to: Jacking and Lifting - Overview .
  2. If equipped. Remove the skid plate bolts and the skid plate.
    GFD559856Courtesy of FORD MOTOR COMPANY
  3. Drain the fluid if the transfer case is to be disassembled. Refer to: Transfer Case Draining and FillingΒ .
  4. Remove the front driveshaft. Refer to: Front Driveshaft .
  5. Remove the rear driveshaft. Refer to: Rear Driveshaft .
  6. Disconnect the shift motor electrical connector and detach the harness retainer clip from the transfer case.
    GFD559878Courtesy of FORD MOTOR COMPANY
  7. Detach the harness retainer clip from the transfer case.
    GFD559879Courtesy of FORD MOTOR COMPANY
  8. Disconnect the vent hose from the transfer case.
    GFD559880Courtesy of FORD MOTOR COMPANY
  9. Remove the transmission support insulator. Refer to: Transmission Support Insulator . Refer to: Transmission Support Insulator - 3.0L Power Stroke Diesel . Refer to: Transmission Support Insulator .
  10. Remove and discard the transfer case-to-transmission bolts.
    GFD559881Courtesy of FORD MOTOR COMPANY
  11. Remove and discard the transfer case-to-transmission bolts.
    GFD559882Courtesy of FORD MOTOR COMPANY
  12. NOTE: The transfer case will need to be positioned on top of the crossmember and will require the help of an assistant.

    Separate the transfer case from the transmission and move the transfer case rearward.

    GFD559883Courtesy of FORD MOTOR COMPANY
  13. NOTE: An assistant will be required to remove the transfer case.

    Raise the transmission for clearance. Remove the transfer case and lower it from the vehicle.

GFD559884Courtesy of FORD MOTOR COMPANY
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.