Solenoid Body Assembly: Installation

2007 Ford Fusion SEL, 2.3 Z, StandardSECTION Installation
WARNING: This page is about a different car, the 2010 Mercury Milan and 2010 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.
  1. NOTE: If cleaning the solenoid body assembly or inspecting the valves, refer to SOLENOID BODY ASSEMBLY . If installing a new solenoid body assembly, continue with this procedure.

    Install the solenoid body onto the main control valve body. Install the 2 bolts.

    • Tighten to 10 Nm (89 lb-in).
    Fig 1: Locating Bolts And Solenoid Body Assembly
    G06278515Courtesy of FORD MOTOR CO.
  2. Position the OSS  and TR  sensor wiring harnesses aside and install the main control-to-transaxle case separator plate.
    Fig 2: Locating Main Control-To-Transaxle Case Separator Plate
    G06278516Courtesy of FORD MOTOR CO.
  3. NOTE: Make sure that the manual lever pin (part of the TR  sensor) is correctly installed in the manual valve.

    Install the main control.

    Fig 3: Locating Manual Lever Pin
    G06278517Courtesy of FORD MOTOR CO.
  4. NOTE: Make sure not to pinch the Output Shaft Speed (OSS) or Transmission Range (TR) sensor wiring harnesses when installing the main control.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.