Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Climate Control System: Notes
| Illustration | Tool Name | Tool Number |
|---|---|---|
| Vehicle Communication Module (VCM) and Integrated Diagnostic System (IDS) | software with appropriate hardware, or equivalent scan tool | |
| R-134a Manifold Gauge Set | 176-R032A or equivalent | |
| Set, A/C Fittings | 412-DS028 (D93L-19703-B) or equivalent | |
| Refrigerant Leak Detector | 216-00001 or equivalent | |
| Pressure Tester | 014-R1072 or equivalent | |
| Fluke 77 III Automotive Meter | 105-R0056 or equivalent |
| Item | Part Number | Description |
|---|---|---|
| 1 | 18A318 | Vacuum control motor - panel/defrost door |
| 2 | 18A478 | Panel/defrost door (full vacuum position) |
| 3 | - | Defrost air flow |
| 4 | 18B545 | Temperature blend door (full heat position) |
| 5 | 19860 | A/C evaporator core |
| 6 | 19A813 | Air inlet duct door (full vacuum position) |
| 7 | - | Outside air inlet |
| 8 | 18A318 | Vacuum control motor - air inlet door |
| 9 | - | Recirculated air inlet |
| 10 | 19805 | Blower motor |
| 11 | 18476 | Heater core |
| 12 | 18A559 | Panel/floor door (full vacuum position) |
| 13 | - | Floor air flow |
| 14 | - | Vacuum source |
| 15 | 19A566 | A/C vacuum reservoir tank and bracket |
| 16 | 19B888 | A/C-heater function selector switch |
| 17 | 18A318 | Vacuum control motor - panel/floor door |
| 18 | - | Panel vent air flow |
| 19 | 18495 | Heater control valve |
| Port | Hose Color | Function |
|---|---|---|
| 1 | White | Air Inlet Door |
| 2 | Yellow | Panel/Floor Door |
| 3 | Black | Vacuum Source |
| 4 | - | Not Used |
| 5 | Blue | Panel/Floor Door |
| 6 | Red | Panel/Defrost Door |
| Switch Port | Color | Function | Function Selector Switch Position | |||||||
|---|---|---|---|---|---|---|---|---|---|---|
| MAX A/C | A/C | PANEL | OFF | PNL/ FLR | FLOOR | FLR/ DEF | DEF | |||
| 1 | White | Recirc/Fresh and Heater Control Valve | V | NV | NV | V | NV | NV | NV | NV |
| 2 | Yellow | Panel/Floor | NV | NV | NV | V | NV | V | NV | NV |
| 3 | Black | Vacuum Source | V | V | V | V | V | V | V | V |
| 5 | Blue | Panel/Floor | NV | NV | NV | V | V | V | V | NV |
| 6 | Red | Panel/Defrost | V | V | V | NV | V | NV | NV | NV |
| V = Vacuum NV= No Vacuum |
||||||||||
| Item | Part Number | Description |
|---|---|---|
| 1 | 18A318 | Vacuum control motor - panel/defrost door |
| 2 | 18A478 | Panel/defrost door (full vacuum position) |
| 3 | - | Defrost air flow |
| 4 | 18B545 | Temperature blend door (full heat position) |
| 5 | 19860 | A/C evaporator core |
| 6 | 19A813 | Air inlet duct door (full vacuum position) |
| 7 | - | Outside air inlet |
| 8 | 18A318 | Vacuum control motor - air inlet door |
| 9 | - | Recirculated air inlet |
| 10 | 19805 | Blower motor |
| 11 | 18476 | Heater core |
| 12 | 18A559 | Panel/floor door (full vacuum position) |
| 13 | - | Floor air flow |
| 14 | - | Vacuum source |
| 15 | 19A566 | A/C vacuum reservoir tank and bracket |
| 16 | 19D611 | ATC solenoid and manifold |
| 17 | 18A318 | Vacuum control motor - panel/floor door |
| 18 | - | Panel vent air flow |
| 19 | 18495 | Heater control valve |
| Port | Hose Color | Function |
|---|---|---|
| 0 | Black | Vacuum Source |
| 1 | White | Air Inlet Duct Door |
| 2 | Yellow | Panel/Floor Door |
| 3 | Blue | Panel/Floor Door |
| 4 | Red | Panel/Defrost Door |
| 5 | Gray | Heater Control Valve |
| 6 | - | Not used |
| Port | Color | Function | Manual Override Buttons | |||||
|---|---|---|---|---|---|---|---|---|
| OFF | PANEL | PNL/FLR | FLR | FLR/DEF | DEF | |||
| 0 | Black | Vacuum Source | V | V | V | V | V | V |
| 1 | White | Air Inleta | V | V/NV | V/NV | V/NV | V/NV | NV |
| 2 | Yellow | Panel/Floor | V | NV | NV | V | NV | NV |
| 3 | Blue | Panel/Floor | V | NV | V | V | V | NV |
| 4 | Red | Panel/ Defrost | NV | V | V | NV | NV | NV |
| 5 | Gray | Heater Control Valveb | V | V/NV | V/NV | V/NV | V/NV | V/NV |
| V = Vacuum NV= No Vacuum |
||||||||
a The EATC system may be manually set to enable or disable the recirculation of cabin air by pressing the RECIRCULATION manual override button in all manual override modes except DEFROST.
b The automatic temperature control solenoid and manifold will supply vacuum and close the heater control valve depending on the EATC module settings and ambient conditions in any setting except OFF.
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.