Forward GEARTRAIN Assembly - Assembly: Assembly

2005 Ford Cutaway 5.4 L, 5R110WSECTION Assembly
  1. Install the forward clutch assembly into the direct clutch assembly.
    Fig 1: Installing Forward Clutch Assembly Into Direct Clutch Assembly
    G03889476Courtesy of FORD MOTOR CO.
  2. Install the No. 9 forward clutch bearing.
    Fig 2: Installing No. 9 Forward Clutch Bearing
    G03889477Courtesy of FORD MOTOR CO.
  3. Install the forward hub and ring gear assembly.
    Fig 3: Installing Forward Hub And Ring Gear Assembly
    G03889478Courtesy of FORD MOTOR CO.
  4. Install the planet carrier and bearing assembly.
    Fig 4: Installing Planet Carrier And Bearing Assembly
    G03889479Courtesy of FORD MOTOR CO.
  5. Install the No. 12 thrust bearing onto the forward carrier assembly.
    Fig 5: Installing No. 12 Thrust Bearing Onto Forward Carrier Assembly
    G03889480Courtesy of FORD MOTOR CO.
  6. Install the input shell assembly.
    • Make sure the tab is engaged in the forward clutch assembly.
      Fig 6: Installing Input Shell Assembly
      G03889481Courtesy of FORD MOTOR CO.
  7. Install the special tools. Position aside to use during transmission assembly.
    Fig 7: Installing Special Tools
    G03889482Courtesy of FORD MOTOR CO.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.