Safety Warning

DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.

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HOMESERVICE MANUALSFORD2005CUTAWAY 5.4 L, 5R110WREPAIR AND DIAGNOSIS (SINGLE PAGE)TRANSMISSIONAUTOMATIC TRANSAUTOMATIC TRANSMISSION - 5R110WDISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIESFORWARD CLUTCH ASSEMBLYDISASSEMBLY

2005 Ford Cutaway 5.4 L, 5R110W

Forward Clutch Assembly: Disassembly

2005 Ford Cutaway 5.4 L, 5R110WSECTION Disassembly

NOTE: Soak all friction clutch plates in clean automatic transmission fluid.

Remove and discard the two seals and remove the No. 7 thrust washer.

Fig 1: Removing Thrust Washer
Courtesy of FORD MOTOR CO.
Remove the No. 8 forward clutch thrust bearing.

Fig 2: Removing No. 8 Forward Clutch Thrust Bearing
Courtesy of FORD MOTOR CO.
Remove the snap ring and the forward clutch plates.

Fig 3: Removing Snap Ring And Forward Clutch Plates
Courtesy of FORD MOTOR CO.
Using the special tools, remove the snap ring.

Fig 4: Removing Snap Ring
Courtesy of FORD MOTOR CO.

NOTE: Note the orientation of the return spring.

RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

• You smell fuel, burning insulation, or see smoke.
• Brakes feel soft, pull hard to one side, or make grinding noises.
• The engine overheats, stalls repeatedly, or misfires under load.
• You are missing required tools, torque specs, or safe lifting equipment.
• You are not confident in the next step or safety outcome.