SYS.OK|MANUAL.DB● LIVE
HOMESERVICE MANUALSFORD2004ECONOLINE E150, VAN CARGO, 4.6 WREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 335 (ENGINE - 4.6L)INSTALLATIONENGINE
2004 Ford Econoline E150, Van Cargo, 4.6 W

Section 335 (Engine - 4.6L): Installation: Engine

2004 Ford Econoline E150, Van Cargo, 4.6 WSECTION Engine
WARNING: This page is about a different car, the 2004 Mercury Mountaineer and 2004 Ford Explorer. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Special Tool(s)
G03181683Courtesy of FORD MOTOR CO.
MATERIAL SPECIFICATION CHART

Item Specification
Threadlock and Sealer E0AZ-19554-AA or equivalent WSK-M2G351-A5
Super Premium SAE 5W-20 Motor Oil XO-5W20-QSP or -DSP or equivalent WSS-M2C153-H

    All vehicles 

  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING .
  2. Position the engine in the vehicle and remove the special tool and the engine crane.
    Fig 2: Removing Special Tool And Engine Crane
    G03181684Courtesy of FORD MOTOR CO.
  3. Remove the wire tie or mechanic's wire from the fuel hose.
    Fig 3: Removing Wire From Fuel Hose
    G03181685Courtesy of FORD MOTOR CO.
  4. Remove the special tool from the right side of the engine.
    Fig 4: Removing Special Tool
    G03181686Courtesy of FORD MOTOR CO.
  5. Position the ground strap and install the stud bolt.
    Fig 5: Positioning Ground Strap
    G03181687Courtesy of FORD MOTOR CO.
  6. Connect the fuel charging wiring harness electrical connectors.
    Fig 6: Connecting Fuel Charging Wiring Harness Electrical Connectors
    G03181688Courtesy of FORD MOTOR CO.
  7. Attach the harness retaining clip to the ground stud bolt.
    Fig 7: Attaching Harness Retaining Clip
    G03181689Courtesy of FORD MOTOR CO.
  8. Connect the fuel charging wiring harness push pins.
    Fig 8: Connecting Fuel Charging Wiring Harness Push Pins
    G03181690Courtesy of FORD MOTOR CO.
  9. Install the bolt in the left motor mount.
    Fig 9: Installing Bolt In Left Motor Mount
    G03181691Courtesy of FORD MOTOR CO.
  10. Install the washer and nut on the RH motor mount.
    Fig 10: Installing Washer And Nut On RH Motor Mount
    G03181692Courtesy of FORD MOTOR CO.
  11. Using the special tool, install a new seal on the power steering pressure hose fitting.
    Fig 11: Installing Seal On Power Steering Pressure Hose Fitting
    G03181693Courtesy of FORD MOTOR CO.
  12. Connect the power steering pressure (PSP) hose.
    Fig 12: Connecting Power Steering Pressure (PSP) Hose
    G03181694Courtesy of FORD MOTOR CO.
  13. Connect the power steering return hose and position the clamp.
    Fig 13: Connecting Power Steering Return Hose And Position Clamp
    G03181695Courtesy of FORD MOTOR CO.
  14. Position the cooler tubes and install the nut.
    Fig 14: Positioning Cooler Tubes
    G03181696Courtesy of FORD MOTOR CO.
  15. Attach the LH heated oxygen sensor (HO2S) wiring harness.
    Fig 15: Attaching LH Heated Oxygen Sensor (HO2S) Wiring Harness
    G03181697Courtesy of FORD MOTOR CO.
    16. NOTE: Make sure the stud and the flexplate marks made during removal line up.
RENDER: 1.0x

NO RELATED

Recommended Tools & Savings

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

Affiliate disclosure: We may earn a commission at no extra cost to you.

Shop Manual-Ready ToolsFree Quote CheckQuote Shield Pro

When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.