Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2002 Chrysler Intrepid BaseFACTORY OEM SERVICE PROCEDURE
Specifications Index
CONCORDE, INTREPID & 300M SPECIFICATIONS INDEX
| System | Specification/Procedure | ||
|---|---|---|---|
| Air Conditioning | |||
| Service | |||
| Automatic (Concorde, Intrepid & 300M) | SPECIFICATIONS | ||
| Manual (Intrepid) | SPECIFICATIONS | ||
| Torque | |||
| Automatic (Concorde, Intrepid & 300M) | TORQUE SPECIFICATIONS | ||
| Manual (Intrepid) | TORQUE SPECIFICATIONS | ||
| Battery | SPECIFICATIONS | ||
| Brakes | |||
| Bleeding Sequence | BRAKE BLEEDING SEQUENCE | ||
| Disc Brakes | DISC BRAKE SPECIFICATIONS | ||
| Torque | TORQUE SPECIFICATIONS | ||
| Charging | |||
| Generator | GENERATOR APPLICATION | ||
| Torque | TORQUE SPECIFICATIONS | ||
| Drive Belts | |||
| Adjustment | BELT ADJUSTMENT | ||
| Belt Routing | |||
| 2.7L | BELT ROUTING | ||
| 3.2L & 3.5L | BELT ROUTING | ||
| Engine Cooling | |||
| General Service Specifications | COOLING SYSTEM SPECIFICATIONS | ||
| Radiator Cap Pressure | 14-18 psi | ||
| Thermostat R & I | |||
| 2.7L | ENGINE COOLANT THERMOSTAT - 2.7L | ||
| 3.5L | ENGINE COOLANT THERMOSTAT - 3.5L | ||
| Water Pump R & I | |||
| 2.7L | WATER PUMP - 2.7L | ||
| 3.5L | WATER PUMP - 3.5L | ||
| Engine Mechanical | |||
| Compression | |||
| 2.7L | ENGINE COMPRESSION | ||
| 3.5L | ENGINE COMPRESSION | ||
| Oil Pressure | |||
| 2.7L (CAUTION: If oil pressure is zero at idle, DO NOT Run engine at 3000 RPM.) | Oil Pressure (engine at operating temperature): At Curb Idle: 34.5 kPa (5 psi) minimum: At 3000 RPM: 300-724 kPa (45-105 psi). | ||
| 3.5L | Oil pressure is 5 psi (0.35 kg/cm2 ) at idle, and 45-105 psi (3.1-7.3 kg/cm2 ) at 3000 RPM. | ||
| Overhaul | |||
| 2.7L | SPECIFICATIONS | ||
| 3.5L | ENGINE SPECIFICATIONS | ||
| Torque | |||
| 2.7L | TORQUE SPECIFICATIONS | ||
| 3.5L | TORQUE SPECIFICATIONS | ||
| Fluid Specifications | See FLUIDS under MAINTENANCE tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." button. | ||
| Flywheel/Drive Plate/Flex Plate Torque | |||
| 2.7L & 3.5L | 70 Ft. Lbs. (95 N.m) | ||
| Fuel System | |||
| Fuel Filter Location | FUEL FILTER | ||
| Pressure Specification | FUEL PUMP | ||
| Fuel Pressure Test Procedure | FUEL DELIVERY | ||
| Fuel Pressure Release Procedure | FUEL SYSTEM PRESSURE RELEASE | ||
| Ignition | |||
| Firing Order | FIRING ORDER & CYLINDER IDENTIFICATION | ||
| Ignition Wires (Resistance) | HIGH TENSION WIRE RESISTANCE | ||
| Ignition Wires (Routing) | FIRING ORDER & TIMING MARKS . Wire routing may be located in Figures. | ||
| Spark Plugs | SPARK PLUGS | ||
| Starting | |||
| Starter | STARTER | ||
| Torque | TORQUE SPECIFICATIONS | ||
| Wheel Alignment | |||
| Adjustment Specifications | WHEEL ALIGNMENT PROCEDURES | ||
| Torque | TORQUE SPECIFICATIONS | ||
| Wheel & Tire | |||
| Lug Nut Torque | 100 Ft. Lbs. (135 N.m) | ||
Factory Service Tools
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.
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