2002 Chrysler Intrepid BaseFACTORY OEM SERVICE PROCEDURE

Torque Specifications

WARNING: This page is about a different variant/trim than selected.
TORQUE SPECIFICATIONS

Application Ft. Lbs. (N.m)
A/C Bracket-To-Block Bolts 40 (54)
A/C Compressor-To-Bracket Bolts 21 (28)
Camshaft Sprocket Bolts
Right Side - Step 1 75 (102)
Right Side - Step 2 Plus 1/4 Turn
Left Side - Step 1 85 (115)
Left Side - Step 2 Plus 1/4 Turn
Camshaft Thrust Plate Bolts 21 (28)
Catalytic Converter Pipe-To-Support Bracket Nut 35 (47)
Connecting Rod Cap Nuts
Step 1 40 (54)
Step 2 Plus 1/4 Turn
Crankshaft Main Bearing Cap Bolts
Inner Cap Bolts - Step 1 15 (20)
Inner Cap Bolts - Step 2 Plus 1/4 Turn
Outer Cap Bolts (Windage Tray) - Step 1 20 (27)
Outer Cap Bolts (Windage Tray) - Step 2 Plus 1/4 Turn
Tie Bolts 21 (28)
Crankshaft Pulley Bolt 85 (115)
Cylinder Head Bolts (1)
Step 1 45 (61)
Step 2 65 (88)
Step 3 65 (88)
Step 4 Plus 1/4 Turn
Engine Mount Bracket-To-Block Bolts N/A
Engine Mount Insulator Nuts 45 (61)
Exhaust Manifold-To-Cylinder Head Bolts 17 (23)
Exhaust Support Bracket-To-Transmission 35 (47)
Exhaust Support-To-Body Bracket Bolts 18 (25)
Exhaust System Band Clamp Bolt 45 (61)
Generator Bracket Bolts 40 (54)
Intake Manifold Bolts (2)
M6 9 (12)
M8 21 (28)
Oil Filter 12 (16)
Oil Pan Bolts
M6 9 (12)
M8 21 (28)
Oil Pan Drain Plug 20 (27)
Oil Pump Pick-Up Tube Bolt 21 (28)
Oil Pump-To-Block Bolts 21 (28)
Rocker Shaft Pedestal Retaining Bolts 23 (31)
Spark Plugs 20 (28)
Starter Bolt N/A
Timing Belt Cover Bolts
M6 9 (12)
M8 21 (28)
M10 40 (54)
Timing Belt Tensioner Bolts 21 (28)
INCH Lbs. (N.m)Β 
Exhaust Manifold Heat Shield Bolts 106 (12)
Exhaust Manifold-To-Converter "V" Band Clamp 100 (11)
Oil Pump Cover Bolts 106 (12)
Rear Crankshaft Seal Retainer Bolts 106 (12)
Thermostat Housing/Water Inlet Connector Bolts 106 (12)
Throttle Body Bolts 106 (12)
Valve Cover Bolts 106 (12)
Water Pump Bolts 106 (12)
Water Outlet Housing Bolt 106 (12)
(1) Tightening sequence, see Fig 1.
(2) Tightening sequence, see Fig 2 and Fig 3.
Fig 1: Cylinder Head Bolt Tightening Sequence
G93A39495Courtesy of CHRYSLER CORP.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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