2002 Chrysler Intrepid BaseFACTORY OEM SERVICE PROCEDURE

Torque Specifications

TORQUE SPECIFICATIONS

Component Ft. Lbs (N.m)
A/C Compressor-To-Engine Bolts 21 (28)
Camshaft Sprocket Bolts 21 (28)
Connecting Rod Cap Bolts
Step 1 20 (27)
Step 2 Plus 1/4 Turn
Crankshaft Damper Bolt 125 (170)
Crankshaft Main Bearing Cap Bolts
Inner Cap Bolts
Step 1 15 (20)
Step 2 Plus 1/4 Turn
Outer Cap Bolts
Step 1 20 (27)
Step 2 Plus 1/4 Turn
Tie Bolts 21 (28)
Cylinder Head Bolts (1)
Step 1 (Bolts 1-8) 35 (48)
Step 2 (Bolts 1-8) 55 (75)
Step 3 (Bolts 1-8) 55 (75)
Step 4 (Bolts 1-8) (2) Plus 90 Degrees
Step 5 (Bolts 9-11) 21 (28)
Engine Mount Bracket-To-Block Bolts 45 (61)
Engine Mount Insulator Nuts 45 (61)
Exhaust Manifold Bolts 17 (23)
Generator Bracket Bolts 30 (41)
Oil Filter 12 (16)
Oil Pan
Bolts 21 (28)
Nuts 105 INCH Lbs. (12)
Oil Pan Drain Plug 20 (27)
Oil Pump Pick Up Tube Bolt 21 (28)
Oil Pump-To-Block Bolts 21 (28)
Spark Plugs 15 (20)
Starter Mounting Bolts 30 (41)
Structural Collar
Step 1 (Vertical Collar-To-Oil Pan Bolts) 10 INCH Lbs. (1.1)
Step 2 (Horizontal Collar-To-Transmission Bolts) 40 (55)
Step 3 (3)
Timing Chain Guide Access Plug 15 (20)
Timing Chain Tensioner (Primary) 40 (54)
INCH Lbs.Β 
Camshaft Bearing Cap Bolts (4) 105 (12)
Camshaft Chain Tensioner (Secondary) Bolts 105 (12)
Cooling System Bleed Screw 105 (12)
Crankshaft Rear Seal Retainer Bolts 105 (12)
Cylinder Head Cover Bolts 105 (12)
Exhaust Manifold Heat Shield Bolts 105 (12)
Exhaust Manifold-To-Catalytic Converter V-Band Clamp 100 (11)
Lower Intake Manifold Bolts (5) 105 (12)
Oil Pump Cover Bolts 105 (12)
PCV Valve 60 (7)
Thermostat Housing/Water Inlet Connector Bolts 105 (12)
Throttle Body Bolts 105 (12)
Upper Intake Manifold Bolts (6) 105 (12)
Water Outlet Housing Bolts 105 (12)
Water Pump Bolts 105 (12)
(1) Tighten in sequence. See Fig 1.
(2) DO NOT use a torque wrench for this step.
(3) Starting with the center vertical bolts and working outward, final torque bolts to 40 Ft. Lbs (55 N.m).
(4) Tighten in sequence. See Fig 2.
(5) Tighten in sequence. See Fig 3.
(6) Tighten in sequence. See Fig 4.
Fig 1: Identifying Cylinder Head Tightening Sequence
G00990748Courtesy of DAIMLERCHRYSLER CORP.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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