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HOMESERVICE MANUALSCHEVROLET2008CHEVY EXPRESS G2500, VAN CARGO, 6.6 6REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 1963 (WIPER SYSTEM & WASHER SYSTEM)REPAIR INSTRUCTIONSWINDSHIELD WASHER SOLVENT CONTAINER FILLER TUBE REPLACEMENT
2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6

Windshield Washer Solvent Container Filler Tube Replacement

2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6SECTION Windshield Washer Solvent Container Filler Tube Replacement
WARNING: This page is about a different car, the 2009 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Windshield Washer Solvent Container Filler Tube
GM1877348Courtesy of GENERAL MOTORS CORP.
Callout Component Name
Preliminary Procedure: 
Remove the left front headlamp assembly in order to access the filler neck at the washer container opening. Refer to Headlamp Replacement .
1 Windshield Washer Solvent Container Filler Tube Assembly Bolt
CAUTION: Refer to Fastener Caution .

Tighten:  10 N.m (89 lb in)
2 Windshield Washer Solvent Container Filler Tube Assembly

Procedure

  1. Reach into the driver side of the engine compartment at the position where the filler neck enters the windshield washer container.
  2. Grasp the filler neck at the side of the front compartment front left hand panel where the filler tube enters the windshield washer container.
  3. Twist the fill tube slightly back and forth while pulling outward from the container.
  4. Remove the filler tube.
  5. Inspect and replace any damaged O-ring.
  6. Use full strength windshield washer fluid at the filler neck seal upon re-assembly.
  7. Aim the front headlamp assembly. Refer to Headlamp Aiming .
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.