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HOMESERVICE MANUALSCHEVROLET2008CHEVY EXPRESS G2500, VAN CARGO, 6.6 6REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 1931 (LIGHTING SYSTEM)REPAIR INSTRUCTIONSHEADLAMP REPLACEMENT
2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6

Headlamp Replacement

2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6SECTION Headlamp Replacement
WARNING: This page is about a different car, the 2009 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Headlamp
GM1875984Courtesy of GENERAL MOTORS CORP.
Callout Component Name
Preliminary Procedure: 
Remove the radiator opening upper cover. Refer to Radiator Opening Upper Cover Replacement .
1 Headlamp Assembly Bolt (Qty 3)
CAUTION: Refer to Fastener Caution .

Tighten:  7.5 N.m (66 lb in)
2 Headlamp Assembly

Procedure

  1. Pull on the outer edge of the headlamp assembly in order to release the headlamp housing bracket locator pin from the fender flange.
  2. Disconnect the connector positive assurance connector.
  3. Disconnect the electrical connectors from the headlamp assembly.
  4. Upon assembly, secure the headlamp housing bracket locator pin to the fender flange.
  5. Align the locator pin on the headlamp to the front impact and upper tie bar locations.
  6. Snap the locator pin into the retainer.
  7. Secure the headlamp bolts
  8. Adjust the headlamp aim. Refer to Headlamp Aiming .
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.