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HOMESERVICE MANUALSCHEVROLET2006COBALT SS, 4D SEDAN, STANDARDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 808 (BATTERY, CHARGING SYSTEM AND STARTING SYSTEM)REPAIR INSTRUCTIONSBATTERY NEGATIVE CABLE REPLACEMENT (ENGINE TO CHASSIS)INSTALLATION PROCEDURE
2006 Chevrolet Cobalt SS, 4D Sedan, Standard

Installation Procedure

2006 Chevrolet Cobalt SS, 4D Sedan, StandardSECTION Installation Procedure
WARNING: This page is about a different car, the 2010 Pontiac G5 and 2010 Chevrolet Cobalt. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View Of Negative Battery Cable
    GM1656338Courtesy of GENERAL MOTORS CORP.
  1. Install the negative battery cable (2) to the conduit.
    2. Fig 2: Tape On Positive/Negative Battery Cable Conduit
    GM1656337Courtesy of GENERAL MOTORS CORP.
  2. Wrap tape around the positive/negative battery cable conduit (1).
    3. Fig 3: View Of Negative Battery Cable Ground Nut And Stud On Side Rail
    GM1656239Courtesy of GENERAL MOTORS CORP.
  3. Through the left head lamp opening, install the negative battery cable ground terminal to the stud.
  4. Install the Left head lamp assembly. Refer to Headlamp Replacement .
    5. CAUTION: Refer to Fastener Caution .
  5. Install the battery cable ground nut to the stud on the side rail and tighten to 20 N.m (15 lb ft).
    6. Fig 4: View Of Engine Harness Ground Nut (RPO LSJ)
    GM1656341Courtesy of GENERAL MOTORS CORP.
  6. If equipped with RPO LAF perform the following, position the negative battery cable ground terminal (5) to the engine block.
    1. Position the engine harness ground (4) on top of the ground terminal and tighten to 25 N.m (18 lb ft).
    2. Install the stud (2).
    3. Install the engine harness grounds (2) onto the stud.
    4. Install the engine harness ground nut (1) and tighten to 17 N.m (13 lb ft).
    7. Fig 5: View Of Engine Harness Ground Nut (RPOs L61/LE5)
    GM1656340Courtesy of GENERAL MOTORS CORP.
  7. If equipped with RPO LAP with M86 perform the following, position the negative battery cable ground terminal (4) to the engine block.
    1. Install the stud (2) and tighten to 25 N.m (18 lb ft).
    2. Install the engine harness ground terminal (3) to the stud (2).
    3. Install the engine harness ground nut (1) and tighten to 17 N.m (13 lb ft).
    8. Fig 6: View Of Negative Battery Cable Ground Terminal And Stud
    GM1656128Courtesy of GENERAL MOTORS CORP.
  8. If equipped with RPOs LAP with MN5 perform the following, install the negative battery cable ground terminal (2) to the stud (1).
    1. Install the engine harness ground terminal (3) to the stud (1).
    2. Install the engine harness ground nut (4) and tighten to 17 N.m (13 lb ft).
  9. Lower the vehicle.
  10. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection .
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.