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HOMESERVICE MANUALSCHEVROLET2006COBALT SS, 4D SEDAN, STANDARDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 807 (LIGHTING SYSTEM)REPAIR INSTRUCTIONSHEADLAMP REPLACEMENT
2006 Chevrolet Cobalt SS, 4D Sedan, Standard

Headlamp Replacement

2006 Chevrolet Cobalt SS, 4D Sedan, StandardSECTION Headlamp Replacement
WARNING: This page is about a different car, the 2010 Pontiac G5 and 2010 Chevrolet Cobalt. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Headlamp Replacement
GM1750236Courtesy of GENERAL MOTORS CORP.
Callout Component Name
1 Front Headlamp Assembly Bolt (Qty: 2)
CAUTION: Refer to Fastener Caution .

Tighten:  10 N.m (89 lb in)

Procedure

  1. Remove the two upper headlamp bolts from the upper tie bar and front fender bracket.
  2. Pull the lamp forward until the lamp disengages from the lower bracket.
  3. Push the lower inside corner of the headlamp inboard until the outer lens releases from under the outer fender flange.
  4. Rock the headlamp composite side to side and pull outward.
  5. Aim the headlamps after replacement. Refer to Headlamp Aiming .
2 Headlamp Assembly
Tip:  Disconnect the headlamp bulb electrical connector.
3 J Nut (Qty: 3)
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.