Safety Warning

DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.

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HOMESERVICE MANUALSCHEVROLET2006COBALT SS, 4D SEDAN, STANDARDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 45 (HVAC SYSTEMS - MANUAL)REPAIR INSTRUCTIONSTEMPERATURE CONTROL CABLE REPLACEMENTINSTALLATION PROCEDURE

2006 Chevrolet Cobalt SS, 4D Sedan, Standard

Installation Procedure

2006 Chevrolet Cobalt SS, 4D Sedan, StandardSECTION Installation Procedure

WARNING: This page is about a different car, the 2005 Saturn L300. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Removing/Installing Temperature Control Cable At Temperature Door Lever

Courtesy of GENERAL MOTORS CORP.

Install the temperature control cable to the vehicle.
Route the new cable in through the HVAC control assembly opening in the instrument panel (I/P). The cable housing flag goes to the HVAC control assembly end.
1. Route the new cable in through the HVAC control assembly opening in the I/P.
2. The cable housing flag goes to the HVAC control assembly end.
3. Guide the cable around outside of the I/P support brace.
Install the cable eyelet onto the temperature door lever pin.
Install the right side console closeout panel.
Install the HVAC control module. Refer to HVAC Control Assembly Replacement .

RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

• You smell fuel, burning insulation, or see smoke.
• Brakes feel soft, pull hard to one side, or make grinding noises.
• The engine overheats, stalls repeatedly, or misfires under load.
• You are missing required tools, torque specs, or safe lifting equipment.
• You are not confident in the next step or safety outcome.