Safety Warning

DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.

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HOMESERVICE MANUALSCHEVROLET2006COBALT SS, 4D SEDAN, STANDARDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 45 (HVAC SYSTEMS - MANUAL)REPAIR INSTRUCTIONSMODE CAM REPLACEMENTINSTALLATION PROCEDURE

2006 Chevrolet Cobalt SS, 4D Sedan, Standard

Installation Procedure

2006 Chevrolet Cobalt SS, 4D Sedan, StandardSECTION Installation Procedure

WARNING: This page is about a different car, the 2005 Saturn L300. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Removing/Installing Mode Cam

Courtesy of GENERAL MOTORS CORP.

Install the mode cam.
Rotate the cam to verify proper operation.

Fig 2: Removing/Installing Mode Actuator

Courtesy of GENERAL MOTORS CORP.

Install the mode actuator.

NOTE: Refer to Fastener Notice in Cautions and Notices.

Install the mode actuator screws.
Tighten: Tighten the screws to 1 N.m (9 lb in).

Fig 3: Removing/Installing Mode Actuator Electrical Connector

Courtesy of GENERAL MOTORS CORP.

Connect the electrical connector to the mode actuator.

Fig 4: Removing Retainer From Heater Outlet Assembly On Right Side To Remove Outlet

Courtesy of GENERAL MOTORS CORP.

Install the right side heater duct.
Install the right side heater duct retainer.
Install the storage compartment. Refer to Compartment Replacement - Instrument Panel (I/P) in Instrument Panel, Gages, and Console.

RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

• You smell fuel, burning insulation, or see smoke.
• Brakes feel soft, pull hard to one side, or make grinding noises.
• The engine overheats, stalls repeatedly, or misfires under load.
• You are missing required tools, torque specs, or safe lifting equipment.
• You are not confident in the next step or safety outcome.