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HOMESERVICE MANUALSCHEVROLET2006COBALT SS, 4D SEDAN, STANDARDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 45 (HVAC SYSTEMS - MANUAL)REPAIR INSTRUCTIONSHVAC CONTROL ASSEMBLY REPLACEMENTINSTALLATION PROCEDURE
2006 Chevrolet Cobalt SS, 4D Sedan, Standard

Installation Procedure

2006 Chevrolet Cobalt SS, 4D Sedan, StandardSECTION Installation Procedure
WARNING: This page is about a different car, the 2005 Saturn L300. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Rotating Temperature Knob
    GM893465Courtesy of GENERAL MOTORS CORP.
  1. Rotate the temperature knob to the full hot position.
  2. Install the cable eyelet onto the HVAC control assembly pin and install the cable housing flag into the slot in the HVAC control assembly until it engages the locking tab.
    3. Fig 2: Identifying HVAC Control Assembly Electrical Connectors
    GM893931Courtesy of GENERAL MOTORS CORP.
  3. Connect the electrical connectors to the HVAC control assembly.
    4. Fig 3: Removing/Installing HVAC Control Assembly-To-Instrument Panel Screws
    GM893371Courtesy of GENERAL MOTORS CORP.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.