Safety Warning

DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.

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HOMESERVICE MANUALSCHEVROLET2006CHEVY EXPRESS G2500, VAN CARGO, 6.6 2REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 941 (ENGINE CONTROL SYSTEM & FUEL SYSTEM - 6.6L (LMM) - INTRODUCTION (2 OF 2))REPAIR INSTRUCTIONSMETAL COLLAR QUICK CONNECT FITTING SERVICEINSTALLATION PROCEDURE

2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2

Installation Procedure

2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2SECTION Installation Procedure

WARNING: This page is about a different car, the 2007 GMC Savana Special, 2007 GMC Savana Camper Special, 2007 GMC Savana, and 2007 Chevrolet Chevy Express. However, it is still accessible from the selected car via links, so may be relevant.

CAUTION: In order to reduce the risk of fire and personal injury, before connecting fuel pipe fittings, always apply a few drops of clean engine oil to the male pipe ends.
This will ensure proper reconnection and prevent a possible fuel leak.
During normal operation, the O-rings located in the female connector will swell and may prevent proper reconnection if not lubricated.

Fig 1: Oiling Male Pipe Ends (Metal Collar)

Courtesy of GENERAL MOTORS CORP.

Apply a few drops of clean engine oil to the male connection end.

Fig 2: Assembling Connectors (Metal Collar)

Courtesy of GENERAL MOTORS CORP.

Push both sides of the fittings together in order to snap the retaining tabs into place.

Fig 3: Ensuring Connection (Metal Collar) Is Secure

Courtesy of GENERAL MOTORS CORP.

Once installed, pull on both sides of the connections in order to make sure the connection is secure.

Fig 4: View Of Fuel Lines At Engine

Courtesy of GENERAL MOTORS CORP.

Install the retainers to the fuel feed/return pipes.
Install the fuel fill cap.
Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection .

RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

• You smell fuel, burning insulation, or see smoke.
• Brakes feel soft, pull hard to one side, or make grinding noises.
• The engine overheats, stalls repeatedly, or misfires under load.
• You are missing required tools, torque specs, or safe lifting equipment.
• You are not confident in the next step or safety outcome.