Removal Procedure

2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2SECTION Removal Procedure
WARNING: This page is about a different car, the 2007 GMC Savana Special, 2007 GMC Savana Camper Special, 2007 GMC Savana, and 2007 Chevrolet Chevy Express. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Identifying Negative Battery Cable
    GM1862080Courtesy of GENERAL MOTORS CORP.
  1. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection .
  2. Remove the engine cover. Refer to Engine Cover Replacement .
  3. Remove the charged air cooler inlet hose/pipe assembly. Refer to Charged Air Cooler Hoses/Pipes Replacement (Inlet) or Charged Air Cooler Hoses/Pipes Replacement (Outlet) .
  4. Disconnect the engine wiring harness electrical connector (1) from the glow plug control module.
  5. Fig 2: Identifying Positive Battery Cable
    GM1862082Courtesy of GENERAL MOTORS CORP.
  6. Disconnect the positive battery cable (1) from the glow plug control module.
  7. Fig 3: Identifying Glow Plug Control Module Bolts
    GM1862083Courtesy of GENERAL MOTORS CORP.
  8. Remove the glow plug control module bolts (1).
  9. Remove the glow plug control module (2).
  10. Remove the glow plug control module bracket bolts (3), if required.
  11. Remove the glow plug control module bracket (4), if required.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.