11 22 500 Removing And Installing Or Replacing Flywheel (N51)

2011 BMW 128i 2D Convertible, N51, StandardSECTION 11 22 500 Removing And Installing Or Replacing Flywheel (N51)

Special tools required: 

IMPORTANT: Aluminum-magnesium materials. No  steel screws/bolts may be used due to the threat of electrochemical corrosion. A magnesium crankcase requires aluminum screws/bolts exclusively. Aluminum screws/bolts must be replaced each time they are released  . Aluminum screws/bolts are permitted with and without color coding (blue). For reliable identification: Aluminum screws/bolts are not magnetic  . Jointing torque and angle of rotation must be observed without fail (risk of damage)  .

Necessary preliminary tasks: 

Block flywheel (1) with special tool 11 9 260, use an old transmission screw for this purpose. See Fig 1.

Installation: 

Replace aluminum screws  .

Unfasten flywheel screws.

Tightening torque. See 11 22 1AZ in 11 22 FLYWHEEL .

Fig 1: Identifying Flywheel With Special Tools
G04739751Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Flywheel (1) is secured with an alignment pin.

Fit new flywheel screws.

Clean crankshaft thread for flywheel screws.

Secure flywheel with an old transmission screw (1) and special tools 11 9 260 and 11 9 265. See Fig 2.

Installation: 

Replace aluminum screws  .

Release flywheel screws with special tool 11 4 180. See Fig 2.

Fig 2: Identifying Transmission Screw And Special Tools
G04751113Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Flywheel is secured with a dowel pin.

Fit new flywheel screws.

Tightening torque. See 11 22 2AZ in 11 22 FLYWHEEL .

Assemble engine.

RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.