12 31 020 Removing and installing/replacing alternator (S62)

2001 BMW Z8SECTION 12 31 020 Removing and installing/replacing alternator (S62)

Switch off ignition.

Follow instructions for disconnecting and connecting battery. Refer to 12 00 ... Instructions for disconnecting and connecting batteryΒ  .

Remove battery negative lead from battery and cover.

Remove alternator drive belt. Refer to 12 31 ... Replacing alternator belt pulleyΒ  .

Remove cap from deflection roller.

Release screw (1) and remove deflection roller.

Fig 1: Removing Deflection Roller
G03206268Courtesy of BMW OF NORTH AMERICA, INC.

Release screws (2) on alternator.

CAUTION: The belt pulley of the power steering pump must not be damaged when the alternator is removed.

Release screws (1).

Fig 2: Removing Belt Pulley For Power Steering Pump
G03206269Courtesy of BMW OF NORTH AMERICA, INC.

Remove belt pulley (2) for power steering pump.

Disconnect plug connection (2) on alternator.

Fig 3: Disconnecting Plug Connection On Alternator
G03206270Courtesy of BMW OF NORTH AMERICA, INC.

Release nut (1).

Installation:Β 

Tightening torque, 12 31 1AZ. Refer to ENGINE ELECTRICAL SYSTEM - TIGHTENING TORQUES .

Remove battery positive lead from alternator.

Remove alternator.

Installation:Β 

Press out bushes on engine support.

  1. Position of bushes after removal
  2. Assembly position
  3. Fig 4: Identifying Position Of Bushes
    G03206271Courtesy of BMW OF NORTH AMERICA, INC.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.